Performance Enhancement of Ce0.8Sm0.2O1.9-Supported SOFC by Electrophoretic Formation of Modifying BaCe0.8Sm0.2O3 and Ce0.8Sm0.1Pr0.1O1.9 Layers

The strategy to increase the performance of the single solid oxide fuel cell (SOFC) with a supporting membrane of Ce_0.8Sm_0.2O_1.9 (SDC) electrolyte has been implemented in this study by introducing a thin anode barrier layer of the BaCe_0.8Sm_0.2O₃ + 1 wt% CuO (BCS-CuO) electrolyte and, additionally, a modifying layer of a Ce_0.8Sm_0.1Pr_0.1O_1.9 (PSDC) electrolyte. The method of electrophoretic deposition (EPD) is used to form thin electrolyte layers on a dense supporting membrane. The electrical conductivity of the SDC substrate surface is achieved by the synthesis of a conductive polypyrrole sublayer. The kinetic parameters of the EPD process from the PSDC suspension are studied. The volt-ampere characteristics and power output of the obtained SOFC cells with the PSDC modifying layer on the cathode side and the BCS-CuO blocking layer on the anode side (BCS-CuO/SDC/PSDC) and with a BCS-CuO blocking layer on the anode side (BCS-CuO/SDC) and oxide electrodes have been studied. The effect of increasing the power output of the cell with the BCS-CuO/SDC/PSDC electrolyte membrane due to a decrease in the ohmic and polarization resistances of the cell is demonstrated. The approaches developed in this work can be applied to the development of SOFCs with both supporting and thin-film MIEC electrolyte membranes.

Electrophoretic Deposition and Characterization of Thin-Film Membranes Li7La3Zr2O12

In the presented study, films from tetragonal Li₇La₃Zr₂O₁₂ were obtained by electrophoretic deposition (EPD) for the first time. To obtain a continuous and homogeneous coating on Ni and Ti substrates, iodine was added to the Li₇La₃Zr₂O₁₂ suspension. The EPD regime was developed to carry out the stable process of deposition. The influence of annealing temperature on phase composition, microstructure, and conductivity of membranes obtained was studied. It was established that the phase transition from tetragonal to low-temperature cubic modification of solid electrolyte was observed after its heat treatment at 400 °C. This phase transition was also confirmed by high-temperature X-ray diffraction analysis of Li₇La₃Zr₂O₁₂ powder. Increasing the annealing temperature leads to the formation of additional phases in the form of fibers and their growth from 32 (dried film) to 104 μm (annealed at 500 °C). The formation of this phase occurred due to the chemical reaction of Li₇La₃Zr₂O₁₂ films obtained by electrophoretic deposition with air components during heat treatment. The total conductivity of Li₇La₃Zr₂O₁₂ films obtained has values of ~10^-10 and ~10^-7 S cm^-1 at 100 and 200 °C, respectively. The method of EPD can be used to obtain solid electrolyte membranes based on Li₇La₃Zr₂O₁₂ for all-solid-state batteries.

Direct Electrophoretic Deposition and Characterization of Thin-Film Membranes Based on Doped BaCeO3 and CeO2 for Anode-Supported Solid Oxide Fuel Cells

In this work, a technology was developed for the formation of BaCe0.8Sm0.2O3+1 wt% CuO (BCS-CuO)/Ce0.8Sm0.2O1.9 (SDC) thin-film electrolyte membranes for intermediate-temperature solid oxide fuel cells (IT-SOFCs) on porous NiO-BCS-CuO anode substrates using direct electrophoretic deposition (EPD). The effect of increasing the zeta potential when modifying the base suspension of a micro-sized SDC-gn powder (glycine–nitrate method) with the addition of a SDC-lec nanopowder (laser evaporation–condensation) was investigated. Dependences of the current strength on the deposition time and the deposited weight on the EPD voltage were obtained, and evolution of the morphology of the coatings during the modification of the SDC-gn suspension and a suspension of BCS-CuO powder was studied. The compatibility of the shrinkage kinetics of the SDC, the BCS-CuO electrolyte coatings and the NiO-BCS-CuO anode substrate was studied during the high-temperature sintering. Dense BCS-CuO/SDC films of different thicknesses were obtained for the first time on porous NiO-BCS-CuO anode substrates and comprehensive microstructural and electrochemical studies were carried out. The developed technology can be applied to the formation of anode-supported SOFCs with thin-film electrolyte membranes.

Electrophoretic Deposition and Characterization of the Doped BaCeO3 Barrier Layers on a Supporting Ce0.8Sm0.2O1.9 Solid-State Electrolyte

In this study, the technology of electrophoretic deposition (EPD) micrometer barrier layers based on a BaCe_0.8Sm_0.19Cu_0.1O₃ (BCSCuO) protonic conductor on dense carrying Ce_0.8Sm_0.2O_1.9 (SDC) solid-state electrolyte substrates is developed. Methods for creating conductive sublayers on non-conductive SDC substrates under EPD conditions, such as the synthesis of a conductive polypyrrole (PPy) layer and deposition of a layer of finely dispersed platinum from a suspension of its powder in isopropanol, are proposed. The kinetics of disaggregation, disperse composition, electrokinetic potential, and the effect of adding iodine to the BCSCuO suspension on these parameters as factors determining the preparation of stable suspensions and successful EPD processes are explored. Button cells based on a carrying SDC electrolyte of 550 μm in thickness with BCSCuO layers (8–35 μm) on the anode, cathode, and anode/cathode side, and Pt electrodes are electrochemically tested. It was found that the effect of blocking the electronic current in the SDC substrate under OCV conditions was maximal for the cells with barrier layers deposited on the anode side. The technology developed in this study can be used to fabricate solid oxide fuel cells with doped CeO₂ electrolyte membranes characterized by mixed ionic–electronic conductivity (MIEC) under reducing atmospheres.

Opportunities, Challenges and Prospects for Electrodeposition of Thin-Film Functional Layers in Solid Oxide Fuel Cell Technology

Electrolytic deposition (ELD) and electrophoretic deposition (EPD) are relevant methods for creating functional layers of solid oxide fuel cells (SOFCs). This review discusses challenges, new findings and prospects for the implementation of these methods, with the main emphasis placed on the use of the ELD method. Topical issues concerning the formation of highly active SOFC electrodes using ELD, namely, the electrochemical introduction of metal cations into a porous electrode backbone, the formation of composite electrodes, and the electrochemical synthesis of perovskite-like electrode materials are considered. The review presents examples of the ELD formation of the composite electrodes based on porous platinum and silver, which retain high catalytic activity when used in the low-temperature range (400–650 °C). The features of the ELD/EPD co-deposition in the creation of nanostructured electrode layers comprising metal cations, ceramic nanoparticles, and carbon nanotubes, and the use of EPD to create oriented structures are also discussed. A separate subsection is devoted to the electrodeposition of CeO₂-based film structures for barrier, protective and catalytic layers using cathodic and anodic ELD, as well as to the main research directions associated with the deposition of the SOFC electrolyte layers using the EPD method.