Direct Electrophoretic Deposition and Characterization of Thin-Film Membranes Based on Doped BaCeO3 and CeO2 for Anode-Supported Solid Oxide Fuel Cells

In this work, a technology was developed for the formation of BaCe0.8Sm0.2O3+1 wt% CuO (BCS-CuO)/Ce0.8Sm0.2O1.9 (SDC) thin-film electrolyte membranes for intermediate-temperature solid oxide fuel cells (IT-SOFCs) on porous NiO-BCS-CuO anode substrates using direct electrophoretic deposition (EPD). The effect of increasing the zeta potential when modifying the base suspension of a micro-sized SDC-gn powder (glycine–nitrate method) with the addition of a SDC-lec nanopowder (laser evaporation–condensation) was investigated. Dependences of the current strength on the deposition time and the deposited weight on the EPD voltage were obtained, and evolution of the morphology of the coatings during the modification of the SDC-gn suspension and a suspension of BCS-CuO powder was studied. The compatibility of the shrinkage kinetics of the SDC, the BCS-CuO electrolyte coatings and the NiO-BCS-CuO anode substrate was studied during the high-temperature sintering. Dense BCS-CuO/SDC films of different thicknesses were obtained for the first time on porous NiO-BCS-CuO anode substrates and comprehensive microstructural and electrochemical studies were carried out. The developed technology can be applied to the formation of anode-supported SOFCs with thin-film electrolyte membranes.

Opportunities, Challenges and Prospects for Electrodeposition of Thin-Film Functional Layers in Solid Oxide Fuel Cell Technology

Electrolytic deposition (ELD) and electrophoretic deposition (EPD) are relevant methods for creating functional layers of solid oxide fuel cells (SOFCs). This review discusses challenges, new findings and prospects for the implementation of these methods, with the main emphasis placed on the use of the ELD method. Topical issues concerning the formation of highly active SOFC electrodes using ELD, namely, the electrochemical introduction of metal cations into a porous electrode backbone, the formation of composite electrodes, and the electrochemical synthesis of perovskite-like electrode materials are considered. The review presents examples of the ELD formation of the composite electrodes based on porous platinum and silver, which retain high catalytic activity when used in the low-temperature range (400–650 °C). The features of the ELD/EPD co-deposition in the creation of nanostructured electrode layers comprising metal cations, ceramic nanoparticles, and carbon nanotubes, and the use of EPD to create oriented structures are also discussed. A separate subsection is devoted to the electrodeposition of CeO₂-based film structures for barrier, protective and catalytic layers using cathodic and anodic ELD, as well as to the main research directions associated with the deposition of the SOFC electrolyte layers using the EPD method.

Features of Electrophoretic Deposition of a Ba-Containing Thin-Film Proton-Conducting Electrolyte on a Porous Cathode Substrate

This paper presents the study of electrophoretic deposition (EPD) of a proton-conducting electrolyte of BaCe0.89Gd0.1Cu0.01O3-δ (BCGCuO) on porous cathode substrates of LaNi0.6Fe0.4O3−δ (LNFO) and La1.7Ba0.3NiO4+δ (LBNO). EPD kinetics was studied in the process of deposition of both a LBNO sublayer on the porous LNFO substrate and a BCGCuO electrolyte layer. Addition of iodine was shown to significantly increase the deposited film weight and decrease the number of EPD cycles. During the deposition on the LNFO cathode, Ba preservation in the electrolyte layer after sintering at 1450 °C was achieved only with a film thickness greater than 20 μm. The presence of a thin LBNO sublayer (10 μm) did not have a pronounced effect on the preservation of Ba in the electrolyte layer. When using the bulk LBNO cathode substrate as a Ba source, Ba was retained in a nominal amount in the BCGCuO film with a thickness of 10 μm. The film obtained on the bulk LBNO substrate, being in composition close to the nominal composition of the BCGCuO electrolyte, possessed the highest electrical conductivity among the films deposited on the various cathode substrates. The technology developed is a base step in the adaptation of the EPD method for fabrication of cathode-supported Solid Oxide Fuel Cells (SOFCs) with dense barium-containing electrolyte films while maintaining their nominal composition and functional characteristics.

New trends in the development of electrophoretic deposition method in the solid oxide fuel cell technology: theoretical approaches, experimental solutions and development prospects

The key features and challenges of the use of electrophoretic deposition for the formation of functional layers of solid oxide fuel cells are considered. Theoretical models and experimental results of the studies of electrophoretic deposition are presented. The analysis covers the physicochemical deposition mechanisms, methods for preparing suspensions and conditions necessary for obtaining thin-film electrode and protective single- and multi-layers with both dense and porous structure for solid oxide fuel cells. The prospects of theoretical simulations of the method and its potential practical applications are evaluated.

The bibliography includes 282 references.