Nanosilica coating for bonding improvements to zirconia

The effects of different silicatization and silanization protocols on the bond durability of resin cements to new high-translucent zirconia

OBJECTIVE

The aim of this study was to assess the influence of different silicatization protocols with various silane treatment methods on the bond performance to high-translucent zirconia.

MATERIALS AND METHODS

High-translucent zirconia specimens were assigned to five groups according to mechanical surface pretreatment: as-sintered (Con), 0.2 MPa alumina sandblasting (AB2), tribochemical silica coating (TSC), 0.2 and 0.4 MPa glass bead air abrasion (GB2) and (GB4). Each group was subjected to 4 different cementation protocols: Panavia SA Universal (SAU), Panavia SA plus (SAP), silane + SAP (S-SAP), and Universal adhesive + SAP (U-SAP). Tensile bond strength (TBS) was measured after 24 h and 10,000 thermocycling (TC). Surface topography, surface energy, and elemental composition of the abraded zirconia surface analyses were completed. TBS data was analyzed using the Weibull analysis method. Surface roughness and surface energy were compared by one-way ANOVA analysis of variance (α = 0.05).

RESULTS

After 24 h, higher TBS was achieved with all cementation protocols in AB2 and TSC, also, in GB2 with all protocols except U-SAP, and in GB4 with SAU and S-SAP. After aging, GB4/S-SAP, GB2/S-SAP, AB2/U-SAP, and TSC/S-SAP showed the highest bond strength. GB groups showed the lowest surface roughness and highest surface energy.

CONCLUSION

Glass bead abrasion achieved the durable bond strength to high-translucent zirconia using a separate silane coupling agent while altered surface chemistry, surface energy, and roughness without effect on morphology.

CLINICAL RELEVANCE

Glass bead air abrasion is an alternative to alumina sandblasting and tribochemical silica coating and improves bond strength to high translucent zirconia.

A novel porous silica-zirconia coating for improving bond performance of dental zirconia

OBJECTIVES

To coat a zirconia surface with silica-zirconia using a dip-coating technique and evaluate its effect on resin-zirconia shear bond strength (SBS).

METHODS

A silica-zirconia suspension was prepared and used to coat a zirconia surface using a dip-coating technique. One hundred and eighty-nine zirconia disks were divided into three groups according to their different surface treatments (polishing, sandblasting, and silica-zirconia coating). Scanning electron microscopy (SEM), energy dispersive X-ray (EDX), and X-ray diffraction (XRD) were used to analyze the differently treated zirconia surfaces. Different primer treatments (Monobond N, Z-PRIME Plus, and no primer) were also applied to the zirconia surfaces. Subsequently, 180 composite resin cylinders (Filtek Z350) were cemented onto the zirconia disks with resin cement (RelyX Ultimate). The SBS was measured after water storage for 24 h or 6 months. The data were analyzed by two-way analysis of variance (ANOVA).

RESULTS

SEM and EDX showed that the silica-zirconia coating produced a porous layer with additional Si, and XRD showed that only tetragonal zirconia was on the silica-zirconia-coating surface. Compared with the control group, the resin-zirconia SBSs of the sandblasting group and silica-zirconia-coating group were significantly increased (P<0.05). The silica-zirconia coating followed by the application of Monobond N produced the highest SBS (P<0.05). Water aging significantly reduced the resin-zirconia SBS (P<0.05).

CONCLUSIONS

Dip-coating with silica-zirconia might be a feasible way to improve resin-zirconia bonding.

The Effect of Sandblasting and Coating of Zirconia by Nano Composites on Bond Strength of Zirconia to Resin Cements

Statement of the Problem:

Despite yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) high strength in dental restoration application, Zr- the framework has a low tendency to react chemically with cement which is the main reason of these restoration failures.

Purpose:

The aim of this in vitro study was to evaluate the effect of Y-TZP coating by nanocomposite of silica and aluminosilicate according to the sol-gel dip-coating technique on the bond strength of resin cement to Y-TZP.

Materials and Method:

In this experimental study, Y-TZP blocks (10×10×3mm³) were prepared and sintered and assigned into 4 groups (n=10) for coating including control group without any further surface treatment, sandblasted using 110μm alumina particles under 2.5 bar and tip distance of 10 mm, silica sol dip coating+calcination, aluminosilicate sol dip coating+ calcinations. To confirm chemical bonds of sol-gel covers, Fourier transforms infrared spectroscopy (FT-IR) technique was used. The surface of the sample was investigated by scanning electron microscopy (SEM), energy-dispersive spectroscopy detector (EDS) and x-ray diffraction (XRD) methods. Micro-shear bond strengths (µSBS) of zirconia-cement specimens were evaluated. Data were analyzed with a one-way ANOVA test in SPSS version 11.5 software with a confidence interval of 95%.

Results:

µSBS of sandblasting, nano-silica, and nano-aluminosilicate specimens were significantly higher than control. µSBS of nano-silica was higher than other groups but no significant difference was observed in µSBS of sandblasting nano-silica, and nano-aluminosilicate groups (p> 0.05).

Conclusion:

Covering the zirconia surface with non-invasive nano-silica and nano-aluminosilicate using the sol-gel technique leads to improved cement bond strength.

Effect of liners and primers on tensile bond strength between zirconia and resin-based luting agent

PURPOSE

The effect of silica-based glass-ceramic liners on the tensile bond strength between zirconia and resin-based luting agent was evaluated and compared with the effect of 10-methacryloyloxydecyl dihydrogen phosphate (MDP)-containing primers.

MATERIALS AND METHODS

Titanium abutments and zirconia crowns (n = 60) were fabricated, and the adhesive surfaces of the specimens were treated by airborne-particle abrasion. The specimens were divided into 5 groups based on surface treatment: a control group, 2 primer groups (MP: Monobond Plus; ZP: Z Prime Plus), and 2 liner groups (PL: P-containing Liner; PFL: P-free Liner). All specimens were cemented with self-adhesive resin-based luting agent. After 24-hour water storage and thermocycling (5,000 cycles, 5℃/55℃), the tensile bond strength was measured using a universal testing machine. Failure mode analysis and elemental analysis on the bonding interface were performed. The data were analyzed using Kruskal-Wallis test, Dunn's post hoc test, and Fisher's exact test.

RESULTS

The liner groups and primer groups showed significantly higher tensile bond strengths than that of the control group (P<.05). PFL showed a significantly higher tensile bond strength than the primer groups (P<.05). The percentage of mixed failure was higher in the primer groups than in the control group (P<.001), and all the specimens showed mixed failure in the liner groups (P<.001). A chemical reaction area was observed at the bonding interface between zirconia and liner.

CONCLUSION

The application of liner significantly increased the tensile bond strength between zirconia and resin-based luting agent. PFL was more effective than MDP-containing primers in improving the tensile bond strength with the resin-based luting agent.

Structural and Morphological Evaluation of Presintered Zirconia following Different Surface Treatments

AIM

The aim of this study was to evaluate the effect of different surface treatments on roughness, grain size, and phase transformation of presintered zirconia.

MATERIALS AND METHODS

Surface treatments included airborne particle abrasion (APA) before and after sintering with different particles shape, size, and pressure (50 μm Al₂O₃, 50 μm glass beads, and ceramic powder). Thirty-five square-shaped presin-tered yttrium-stabilized tetragonal zirconia polycrystal (Y-TZP) ceramic slabs (Zenostar ZR bridge, Wieland) were prepared (4 mm height × 10 mm width × 10 mm length) and polished with silicon carbide grit papers #800, 1000, 1200, 1500, and 2000 to ensure identical initial roughness. Specimens were divided into five groups according to surface treatment: group I (control): no surface treatment; group II: APA 50 μm Al₂O₃ after sintering; group III: APA 50 μm Al₂O₃ particles before sintering; group IV: APA 50 μm glass bead particles before sintering; and group V: APA ceramic powder before sintering. Specimens were analyzed using scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray diffraction (XRD) analyses, and tested for shear bond strength (SBS). Data were statistically analyzed using one-way analysis of variance (ANOVA) followed by post hoc tests for multiple comparisons Tukey's test (a > 0.05).

RESULTS

Air abrasion before sintering significantly increased the surface roughness when compared with groups I and III. The highest tetragonal to monoclinic (t-m) phase transformation (0.07%) was observed in group III, and a reverse transformation was observed in presintered groups (0.01%). Regarding bond strength, there was a significant difference between APA procedures pre- and postsintering.

CONCLUSION

Air abrasion before sintering is a valuable method for increasing surface roughness and SBS. The abrasive particles' size and type used before sintering had a little effect on phase transformation.

CLINICAL SIGNIFICANCE

Air abrasion before sintering could be supposed to be an alternative surface treatment method to air abrasion after sintering.

Alkaline nanoparticle coatings improve resin bonding of 10-methacryloyloxydecyldihydrogenphosphate-conditioned zirconia

Creating an alkaline environment prior to 10-methacryloyloxydecyldihydrogenphosphate (MDP) conditioning improves the resin bonding of zirconia. The present study evaluated the effects of four alkaline coatings with different water solubilities and pH values on resin bonding of MDP-conditioned zirconia. Two alkaline nanoparticle coatings were studied in particular. Thermodynamics calculations were performed to evaluate the strengths of MDP-tetragonal phase zirconia chemical bonds at different pH values. Zirconia surfaces with and without alkaline coatings were characterized by scanning electron microscope (SEM)/energy dispersive spectrometer and Fourier transform infrared spectroscopy; alkaline coatings included NaOH, Ca(OH)₂, nano-MgO, and nano-Zr(OH)₄. A shear bond strength (SBS) test was performed to evaluate the effects of the four alkaline coatings on bonding; the alkaline coatings were applied to the surfaces prior to conditioning the zirconia with MDP-containing primers. Gibbs free energies of the MDP-tetragonal zirconia crystal model coordination reaction in different pH environments were −583.892 (NaOH), −569.048 [Ca(OH)₂], −547.393 (MgO), and −530.279 kJ/mol [Zr(OH)₄]. Thermodynamic calculations indicated that the alkaline coatings improved bonding in the following order: NaOH > Ca(OH)₂ > MgO > Zr(OH)₄. Statistical analysis of SBS tests showed a different result. SBSs were significantly different in groups that had different alkaline coatings, but it was not influenced by different primers. All four alkaline coatings increased SBS compared to control groups. Of the four coatings, nano-Zr(OH)₄ and -MgO showed higher SBS. Therefore, preparing nano-Zr(OH)₄ or -MgO coatings prior to conditioning with MDP-containing primers may potentially improve resin bonding of zirconia in the clinic.

Sol-gel dip coating of yttria-stabilized tetragonal zirconia dental ceramic by aluminosilicate nanocomposite as a novel technique to improve the bonding of veneering porcelain

The aim of this in vitro study was to evaluate the effect of silica and aluminosilicate nanocomposite coating of zirconia-based dental ceramic by a sol-gel dip-coating technique on the bond strength of veneering porcelain to the yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) in vitro. Thirty Y-TZP blocks (10 mm ×10 mm ×3 mm) were prepared and were assigned to four experimental groups (n=10/group): C, without any further surface treatment as the control group; S, sandblasted using 110 μm alumina powder; Si, silica sol dip coating + calcination; and Si/Al, aluminosilicate sol dip coating + calcination. After preparing Y-TZP samples, a 3 mm thick layer of the recommended porcelain was fired on the coated Y-TZP surface. Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray analysis were used to characterize the coating and the nature of the bonding between the coating and zirconia. To examine the zirconia-porcelain bond strength, a microtensile bond strength (μTBS) approach was chosen. FT-IR study showed the formation of silica and aluminosilicate materials. XRD pattern showed the formation of new phases consisting of Si, Al, and Zr in coated samples. SEM showed the formation of a uniform coating on Y-TZP samples. Maximum μTBS values were obtained in aluminosilicate samples, which were significantly increased compared to control and sandblasted groups (P=0.013 and P<0.001, respectively). This study showed that aluminosilicate sol-gel dip coating can be considered as a convenient, less expensive reliable method for improving the bond strength between dental Y-TZP ceramics and veneering porcelain.

Novel Method of Developing Nanosilica Coated Alumina Micro Abrasives Using Silicon Nanoparticles Generated from Spark Erosion as the Source

Silica coated alumina abrasives, used for abrading the surface of Yttria stabilized tetragonal zirconia polycrystal ceramics, were produced in order to achieve successful bonding with resin luting cement. The source of the silica coating was from Silicon Nanoparticles (SiNPs) that were produced from spark erosion in high pressure flushing of deionized water. SEM images verified average size distribution of the SiNPs to be between 30-50nm. In contrast to the tribochemical methods that are used widely to produce such abrasives, a completely novel dry physical process was opted for this experiment. By optimization of the conditions, 2g of purified SiNPs was mixed with 20g of alumina μ-particles (approximated diameter of 100μm), in presence of 25ml ethanol, mixed thoroughly to form slurry. Heated up to 120°C for 20 minutes to evaporate the ethanol, the resultant powder mix was compacted and uploaded in furnace at temperature of 1100°C for 2hrs. This formed an oxide layer on the SiNPs which consequently formed bonding with the alumina particles. SEM/EDS results validate substantial amount of coating of silica on alumina. The paper hereby demonstrates a novel method of producing silica coated alumina abrasives, which is a dry and cleaner substitution method compared to tribochemical approach.