Bionic structure and blood compatibility of highly oriented homo-epitaxially crystallized poly(l-lactic acid)

A highly oriented poly(l-lactic acid) (PLLA), with a blood vessel-like biomimetic structure, was fabricated using solid-phase hot drawing technology and homo-epitaxial crystallization to improve the mechanical properties and biocompatibility of PLLA. Long chain branched PLLA (LCB-PLLA) was prepared through a two-step ring-opening reaction, and a consequent draw as high as 1000 % was achieved during the hot drawing. The modulus and tensile strength were found to have increased through the formation of oriented shish-kebab like crystals along the drawing direction during processing. Furthermore, PLLA nano-lamellae were formed on the surface of the oriented plates via the introduction of homo-epitaxial crystallization. The high degree of orientation and epitaxial crystallization substantially enhanced the biocompatibility of the PLLA by prolonging clotting time, decreasing the rate of hemolysis, and increasing the cell growth and reproduction of the osteoblasts.

Ultra-light poly(lactic acid)/SiO2 aerogel composite foam: A fully biodegradable and full life-cycle sustainable insulation material

In this study, a fully biodegradable ultra-light poly(lactic acid)/silicon dioxide (PLA/SiO₂) aerogel nanocomposite with ultra-low thermal conductivity was successfully fabricated. PLA used was a produced from lactic acid, where the lactic acid has been produced from carbohydrates. The rheological properties of PLA were enhanced by diphenylmethane diisocyanate (MDI). The foaming properties, cell density, cell size uniformity, mechanical properties and thermal conductivity and thermal diffusivity of PLA were further improved by SiO₂ aerogel, and finally the ultra-low density foamed material was prepared by supercritical CO₂. The density of PLA foam can be as low as 0.02 g/cm³ and the thermal conductivity as low as 0.02628 W/m·K. The PLA-based composites can be used in many fields such as thermal insulation, vibration damping and packaging, and can be fully biodegradable and sustainable throughout their life cycle, which meets the global trend of energy saving and emission reduction.

Novel Poly(Methylenelactide-g-L-Lactide) Graft Copolymers Synthesized by a Combination of Vinyl Addition and Ring-Opening Polymerizations

In this work, a novel poly (methylenelactide-g-L-lactide), P(MLA-g-LLA) graft copolymer was synthesized from poly(methylenelactide) (PMLA) and L-lactide (LLA) using 0.03 mol% liquid tin(II) n-butoxide (Sn(OnBu)2) as an initiator by a combination of vinyl addition and ring-opening polymerization (ROP) at 120 °C for 72 h. Proton and carbon-13 nuclear magnetic resonance spectroscopy (1H- and 13C-NMR) and Fourier-transform infrared spectroscopy (FT-IR) confirmed the grafted structure of P(MLA-g-LLA). The P(MLA-g-LLA) melting temperatures (Tm) range of 144-164 °C, which was lower than that of PLA (170-180 °C), while the thermal decomposition temperature (Td) of around 314-335 °C was higher than that of PLA (approx. 300 °C). These results indicated that the grafting reaction could widen the melt processing range of PLA and in doing so increase PLA's thermal stability during melt processing. The graft copolymers were obtained with weight-average molecular weights (M¯w) = 4200-11,000 g mol-1 and a narrow dispersity (Đ = 1.1-1.4).

Functional Nanocomposite Films of Poly(Lactic Acid) with Well-Dispersed Chitin Nanocrystals Achieved Using a Dispersing Agent and Liquid-Assisted Extrusion Process

The development of bio-based nanocomposites is of high scientific and industrial interest, since they offer excellent advantages in creating functional materials. However, dispersion and distribution of the nanomaterials inside the polymer matrix is a key challenge to achieve high-performance functional nanocomposites. In this context, for better dispersion, biobased triethyl citrate (TEC) as a dispersing agent in a liquid-assisted extrusion process was used to prepare the nanocomposites of poly (lactic acid) (PLA) and chitin nanocrystals (ChNCs). The aim was to identify the effect of the TEC content on the dispersion of ChNCs in the PLA matrix and the manufacturing of a functional nanocomposite. The nanocomposite film's optical properties; microstructure; migration of the additive and nanocomposites' thermal, mechanical and rheological properties, all influenced by the ChNC dispersion, were studied. The microscopy study confirmed that the dispersion of the ChNCs was improved with the increasing TEC content, and the best dispersion was found in the nanocomposite prepared with 15 wt% TEC. Additionally, the nanocomposite with the highest TEC content (15 wt%) resembled the mechanical properties of commonly used polymers like polyethylene and polypropylene. The addition of ChNCs in PLA-TEC15 enhanced the melt viscosity, as well as melt strength, of the polymer and demonstrated antibacterial activity.

Preparation and characterization of PLA foam chain extended through grafting octa(epoxycyclohexyl) POSS onto carbon nanotubes

Improving foamability of poly (lactic acid) (PLA) resin is a key issue for its critical foaming applications with high-performance and ultralow density. However, owing to the rheological nature of linear PLA chain structure with relatively low molecular weight, the overall foamability of PLA resin cannot meet the processing requirements of foaming purpose. Here, we describe a simple and versatile technique to prepare high foamability PLA resin by inducing chain extender through grafting octa(epoxycyclohexyl) polyhedral oligomeric silsesquioxanes (POSS) on carbon nanotubes (CNT). After the orderly assemble of the two nanoparticles, an obvious increase in melt elasticity of PLA is observed. The enhanced melt elasticity of PLA had a significant effect on controlling subsequent foaming behavior. Thus, a homogeneous and finer cellular morphology of PLA rigid foam was obtained with a proper content of CNT-POSS. Eventually, the expansion ratio of chain-extended PLA foam was 13 times higher than that of unmodified PLA foam. The proposed design methodology will potentially pave a way for designing and preparing high-performance PLA rigid foam products.

Effects of chemical modifications on the rheological and the expansion behavior of polylactide (PLA) in foam extrusion

It is well known that polylactide (PLA) is difficult to foam due to its low melt strength. Thus, many ways were described in the literature to enhance the foamability. However, the melt strength was actually determined only in a limited number of publications. In this study, the addition of chemical modifiers was used to change the rheological behavior of PLA and thereby improve its foamability in foam extrusion process. For the first time the use of dicumyl peroxide modified PLA in foam extrusion is described. Both modifications lead to a distinct increase in melt strength. Here, the highest increase was shown for the PLA modified with dicumyl peroxide. Furthermore, strain hardening was observed for PLA modified with the peroxide. Low density foams were achieved for neat and modified PLA in foam extrusion. Neat PLA showed a density of 45 kg/m3, while the peroxide modified PLA showed the highest expansion with a density reduction down to 32 kg/m3. Both modifications result in a more uniform cell structure and an improved compression strength. Here, the foamed, peroxide modified PLA showed outstanding performance compared to neat PLA foam with twice the compression strength (151 Pa) even at a 30% lower density.

Chemical Modification and Foam Processing of Polylactide (PLA)

Polylactide (PLA) is known as one of the most promising biopolymers as it is derived from renewable feedstock and can be biodegraded. During the last two decades, it moved more and more into the focus of scientific research and industrial use. It is even considered as a suitable replacement for standard petroleum-based polymers, such as polystyrene (PS), which can be found in a wide range of applications-amongst others in foams for packaging and insulation applications-but cause strong environmental issues. PLA has comparable mechanical properties to PS. However, the lack of melt strength is often referred to as a drawback for most foaming processes. One way to overcome this issue is the incorporation of chemical modifiers which can induce chain extension, branching, or cross-linking. As such, a wide variety of substances were studied in the literature. This work should give an overview of the most commonly used chemical modifiers and their effects on rheological, thermal, and foaming behavior. Therefore, this review article summarizes the research conducted on neat and chemically modified PLA foamed with the conventional foaming methods (i.e., batch foaming, foam extrusion, foam injection molding, and bead foaming).

Significance of Ultrasonic Cavitation Field Distribution in Microcellular Foaming of Polymers

In this study, the influence of field distribution of ultrasonic waves on the manufacturing of microcellular Acrylonitrile-Butadiene-Styrene (ABS) foam was investigated. In the primary studies, Aluminum foil erosion tests were performed to analyze the spatial field distribution of ultrasonic waves throughout the water bath. It was found that there exists a critical effective distance from the ultrasonic transducer where the maximum cavitation intensity can be achieved. Prior to and beyond this critical effective distance, the cavitation intensity reduces drastically. In the succeeding study, gas saturated polymer pellets were placed inside the ultrasound medium at various effective distances from the transducer for a predefined amount of treatment time and then were microcellular solid-state batch foamed. Intense cell nucleation phenomenon was observed in samples sonicated at the critical effective distance, while at other distances a very mild increment in cell density was observed. The expansion ratio and cell morphology was also found to be significantly affected by the relative placement of gas-saturated polymer with respect to the transducer in sonication medium.

Effects of Inorganic Fillers on the Thermal and Mechanical Properties of Poly(lactic acid)

Addition of filler to polylactic acid (PLA) may affect its crystallization behavior and mechanical properties. The effects of talc and hydroxyapatite (HA) on the thermal and mechanical properties of two types of PLA (one amorphous and one semicrystalline) have been investigated. The composites were prepared by melt blending followed by injection molding. The molecular weight, morphology, mechanical properties, and thermal properties have been characterized by gel permeation chromatography (GPC), scanning electron microscope (SEM), instron tensile tester, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). It was found that the melting blending led to homogeneous distribution of the inorganic filler within the PLA matrix but decreased the molecular weight of PLA. Regarding the filler, addition of talc increased the crystallinity of PLA, but HA decreased the crystallinity of PLA. The tensile strength of the composites depended on the crystallinity of PLA and the interfacial properties between PLA and the filler, but both talc and HA filler increased the toughness of PLA.