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Khodadad Hatkeposhti J, Kordani N, Akbarzadeh Pasha M, Barari A. Fracture load in double keyhole notch PLA-Cu 2O nanocomposites manufactured via compression molding and 3D printing: An experimental and numerical study. J Mech Behav Biomed Mater 2024; 153:106504. [PMID: 38503083 DOI: 10.1016/j.jmbbm.2024.106504] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/14/2023] [Revised: 03/09/2024] [Accepted: 03/10/2024] [Indexed: 03/21/2024]
Abstract
Polylactic acid (PLA) polymer has garnered significant attention due to its biocompatibility. The incorporation of copper oxide (Cu2O) nanoparticles into this polymer is expected to enhance its antibacterial, electrical, and thermal properties. This modification can potentially improve the performance of PLA in the fields of prosthetics manufacturing or printed circuit fabrication. However, the current research is rather focused on the mechanical properties of the PLA-Cu2O nanocomposites. This research is thus aimed to analyze PLA-Cu2O (97-3 wt%) nanocomposites with a double keyhole notch configuration both experimentally and numerically. Scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDX), X-ray mapping of elemental distribution(X-map), and thermogravimetric analysis (TGA) were employed to explore the morphology, crystallinity, homogeneity, purity, and thermal stability of the nanocomposite. The specimens were fabricated through two different processes: the classical method of compression molding and the innovative method of 3D printing. The results revealed the superior mechanical performance of the 3D-printed nanocomposite at a 0° raster angle, while the mechanical properties gradually decreased for raster angles of 45° and 90°. The experimental test also indicated a decline in the maximum fracture load of specimens with a double keyhole notch and constant notch inclination angle by raising the notch radius. This behavior was also observed by increasing the notch inclination angle at constant notch radius. The numerical results were similar to the experimental findings. Moreover, the nanocomposite manufactured through the classical method exhibited higher critical fracture load compared to their 3D-printed counterparts with the same geometry.
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Affiliation(s)
| | - Naser Kordani
- Department of Mechanical Engineering, University of Mazandaran, Babolsar, Iran.
| | - Mohammad Akbarzadeh Pasha
- Department of Solid State Physics, Faculty of Basic Sciences, University of Mazandaran, Babolsar, Iran.
| | - Ahmad Barari
- Department of Engineering and Applied Science, University of Ontario Institute of Technology (UOIT), Oshawa, Canada
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Vidakis N, Petousis M, Papadakis VM, Mountakis N. Multifunctional Medical Grade Resin with Enhanced Mechanical and Antibacterial Properties: The Effect of Copper Nano-Inclusions in Vat Polymerization (VPP) Additive Manufacturing. J Funct Biomater 2022; 13:jfb13040258. [PMID: 36412900 PMCID: PMC9680439 DOI: 10.3390/jfb13040258] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/29/2022] [Revised: 11/09/2022] [Accepted: 11/19/2022] [Indexed: 11/23/2022] Open
Abstract
Vat photopolymerization (VPP) is an additive manufacturing process commonly used in medical applications. This work aims, for the first time in the literature, to extend and enhance the performance of a commercial medical-grade resin for the VPP process, with the development of nanocomposites, using Copper (Cu) nanoparticles as the additive at two different concentrations. The addition of the Cu nanoparticles was expected to enhance the mechanical properties of the resin and to enable biocidal properties on the nanocomposites since Cu is known for its antibacterial performance. The effect of the Cu concentration was investigated. The nanocomposites were prepared with high-shear stirring. Specimens were 3D printed following international standards for mechanical testing. Their thermal and spectroscopic response was also investigated. The morphological characteristics were examined. The antibacterial performance was evaluated with an agar well diffusion screening process. The experimental results were analyzed with statistical modeling tools with two control parameters (three levels each) and eleven response parameters. Cu enhanced the mechanical properties in all cases studied. 0.5 wt.% Cu nanocomposite showed the highest improvement (approximately 11% in tensile and 10% in flexural strength). The antibacterial performance was sufficient against S. aureus and marginal against E. coli.
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Affiliation(s)
- Nectarios Vidakis
- Department of Mechanical Engineering, Hellenic Mediterranean University, 71410 Heraklion, Greece
- Correspondence: ; Tel.: +30-2810379227
| | - Markos Petousis
- Department of Mechanical Engineering, Hellenic Mediterranean University, 71410 Heraklion, Greece
| | - Vassilis M. Papadakis
- Institute of Molecular Biology and Biotechnology, Foundation for Research and Technology—Hellas, 71110 Heraklion, Greece
| | - Nikolaos Mountakis
- Department of Mechanical Engineering, Hellenic Mediterranean University, 71410 Heraklion, Greece
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Vidakis N, Petousis M, Mountakis N, Korlos A, Papadakis V, Moutsopoulou A. Trilateral Multi-Functional Polyamide 12 Nanocomposites with Binary Inclusions for Medical Grade Material Extrusion 3D Printing: The Effect of Titanium Nitride in Mechanical Reinforcement and Copper/Cuprous Oxide as Antibacterial Agents. J Funct Biomater 2022; 13:115. [PMID: 35997453 PMCID: PMC9397053 DOI: 10.3390/jfb13030115] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/14/2022] [Revised: 08/02/2022] [Accepted: 08/03/2022] [Indexed: 11/17/2022] Open
Abstract
In this work, for the first time, polyamide 12 (PA12) nanocomposites with binary inclusions in material extrusion (MEX) 3D printing were developed. The aim was to achieve an enhanced mechanical response with the addition of titanium nitride (TiN) and antibacterial performance with the addition of copper (Cu) or cuprous oxide (Cu2O), towards the development of multi-functional nanocomposite materials, exploiting the 3D printing process benefits. The prepared nanocomposites were fully characterized for their mechanical properties. The thermal properties were also investigated. Morphological characterization was performed with atomic force microscopy (AFM) and scanning electron microscopy (SEM). The antibacterial performance was investigated with an agar-well diffusion screening process. Overall, the introduction of these nanofillers induced antibacterial performance in the PA12 matrix materials, while at the same time, the mechanical performance was significantly increased. The results of the study show high potential for expanding the areas in which 3D printing can be used.
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Affiliation(s)
- Nectarios Vidakis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71410 Heraklion, Greece
| | - Markos Petousis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71410 Heraklion, Greece
| | - Nikolaos Mountakis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71410 Heraklion, Greece
| | - Apostolos Korlos
- Department of Industrial Engineering and Management, International Hellenic University, 14th km, Thessaloniki-N. Moudania, Thermi, 57001 Thessaloniki, Greece
| | - Vassilis Papadakis
- Institute of Molecular Biology and Biotechnology, Foundation for Research and Technology—Hellas, 71110 Heraklion, Greece
| | - Amalia Moutsopoulou
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71410 Heraklion, Greece
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Vidakis N, Petousis M, Mountakis N, Maravelakis E, Zaoutsos S, Kechagias JD. Mechanical response assessment of antibacterial PA12/TiO 2 3D printed parts: parameters optimization through artificial neural networks modeling. THE INTERNATIONAL JOURNAL, ADVANCED MANUFACTURING TECHNOLOGY 2022; 121:785-803. [PMID: 35645447 PMCID: PMC9124053 DOI: 10.1007/s00170-022-09376-w] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/19/2022] [Accepted: 05/12/2022] [Indexed: 05/06/2023]
Abstract
This study investigates the mechanical response of antibacterial PA12/TiO2 nanocomposite 3D printed specimens by varying the TiO2 loading in the filament, raster deposition angle, and nozzle temperature. The prediction of the antibacterial and mechanical performance of such nanocomposites is a challenging field, especially nowadays with the covid-19 pandemic dilemma. The experimental work in this study utilizes a fully factorial design approach to analyze the effect of three parameters on the mechanical response of 3D printed components. Therefore, all combinations of these three parameters were tested, resulting in twenty-seven independent experiments, in which each combination was repeated three times (a total of eighty-one experiments). The antibacterial performance of the fabricated PA12/TiO2 nanocomposite materials was confirmed, and regression and arithmetic artificial neural network (ANN) models were developed and validated for mechanical response prediction. The analysis of the results showed that an increase in the TiO2% loading decreased the mechanical responses but increased the antibacterial performance of the nanocomposites. In addition, higher nozzle temperatures and zero deposition angles optimize the mechanical performance of all TiO2% nanocomposites. Independent experiments evaluated the proposed models with mean absolute percentage errors (MAPE) similar to the ANN models. These findings and the interaction charts show a strong interaction between the studied parameters. Therefore, the authors propose the improvement of predictions by utilizing artificial neural network models and genetic algorithms as future work and the spreading of the experimental area with extra variable parameters and levels.
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Affiliation(s)
- Nectarios Vidakis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71410 Heraklion, Crete, Greece
| | - Markos Petousis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71410 Heraklion, Crete, Greece
| | - Nikolaos Mountakis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71410 Heraklion, Crete, Greece
| | - Emmanuel Maravelakis
- Department of Electronic Engineering, Hellenic Mediterranean University, Chania, Greece
| | - Stefanos Zaoutsos
- Department of Energy Systems, University of Thessaly, 41500 Larissa, Greece
| | - John D. Kechagias
- Department of Forestry Wood Science and Design, University of Thessaly, 43100 Karditsa, Greece
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Vidakis N, Petousis M, Michailidis N, Papadakis V, Korlos A, Mountakis N, Argyros A. Multi-Functional 3D-Printed Vat Photopolymerization Biomedical-Grade Resin Reinforced with Binary Nano Inclusions: The Effect of Cellulose Nanofibers and Antimicrobial Nanoparticle Agents. Polymers (Basel) 2022; 14:polym14091903. [PMID: 35567072 PMCID: PMC9100280 DOI: 10.3390/polym14091903] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/11/2022] [Revised: 04/29/2022] [Accepted: 05/03/2022] [Indexed: 12/16/2022] Open
Abstract
This study introduced binary nanoparticle (NP) inclusions into a biomedical-grade photosensitive resin (Biomed Clear-BC). Multi-functional, three-dimensional (3D) printed objects were manufactured via the vat photopolymerization additive manufacturing (AM) technique. Cellulose nanofibers (CNFs) as one dimensional (1D) nanomaterial have been utilized for the mechanical reinforcement of the resin, while three different spherical NPs, namely copper NPs (nCu), copper oxide NPs (nCuO), and a commercial antimicrobial powder (nAP), endowed the antimicrobial character. The nanoparticle loading was kept constant at 1.0 wt.% to elucidate any synergistic effects as a function of the filler loading. Raman, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC) revealed the chemical/spectroscopic and thermal properties of the different manufactured samples. Scanning electron microscopy and Atomic Force Microscopy (AFM) revealed the morphology of the samples. Mechanical properties revealed the reinforcement mechanisms, namely that BC/CNF (1.0 wt.%) exhibited a 102% and 154% enhancement in strength and modulus, respectively, while BC/CNF(1.0 wt.%)/AP(1.0 wt.%) exhibited a 95% and 101% enhancement, as well as an antibacterial property, which was studied using a screening agar well diffusion method. This study opens the route towards novel, multi-functional materials for vat photopolymerization 3D printing biomedical applications, where mechanical reinforcement and antibacterial performance are typically required in the operational environment.
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Affiliation(s)
- Nectarios Vidakis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71410 Heraklion, Greece; (N.V.); (N.M.)
| | - Markos Petousis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71410 Heraklion, Greece; (N.V.); (N.M.)
- Correspondence: ; Tel.: +30-2810379227
| | - Nikolaos Michailidis
- Physical Metallurgy Laboratory, Mechanical Engineering Department, School of Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki, Greece; (N.M.); (A.A.)
- Centre for Research & Development of Advanced Materials (CERDAM), Center for Interdisciplinary Research and Innovation, Balkan Centre, Building B’, 10th km Thessaloniki-Thermi Road, 57001 Thessaloniki, Greece
| | - Vassilis Papadakis
- Institute of Molecular Biology and Biotechnology, Foundation for Research and Technology—Hellas, 70013 Heraklion, Greece;
| | - Apostolos Korlos
- Department of Industrial Engineering and Management, International Hellenic University, 14th km Thessaloniki—N. Moudania, Thermi, 57001 Thessaloniki, Greece;
| | - Nikolaos Mountakis
- Mechanical Engineering Department, Hellenic Mediterranean University, Estavromenos, 71410 Heraklion, Greece; (N.V.); (N.M.)
| | - Apostolos Argyros
- Physical Metallurgy Laboratory, Mechanical Engineering Department, School of Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki, Greece; (N.M.); (A.A.)
- Centre for Research & Development of Advanced Materials (CERDAM), Center for Interdisciplinary Research and Innovation, Balkan Centre, Building B’, 10th km Thessaloniki-Thermi Road, 57001 Thessaloniki, Greece
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Vidakis N, Petousis M, Michailidis N, Grammatikos S, David CN, Mountakis N, Argyros A, Boura O. Development and Optimization of Medical-Grade Multi-Functional Polyamide 12-Cuprous Oxide Nanocomposites with Superior Mechanical and Antibacterial Properties for Cost-Effective 3D Printing. NANOMATERIALS (BASEL, SWITZERLAND) 2022; 12:534. [PMID: 35159879 PMCID: PMC8838813 DOI: 10.3390/nano12030534] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/07/2022] [Revised: 01/31/2022] [Accepted: 02/02/2022] [Indexed: 02/01/2023]
Abstract
In the current study, nanocomposites of medical-grade polyamide 12 (PA12) with incorporated copper (I) oxide (cuprous oxide-Cu2O) were prepared and fully characterized for their mechanical, thermal, and antibacterial properties. The investigation was performed on specimens manufactured by fused filament fabrication (FFF) and aimed to produce multi-purpose geometrically complex nanocomposite materials that could be employed in medical, food, and other sectors. Tensile, flexural, impact and Vickers microhardness measurements were conducted on the 3D-printed specimens. The fractographic inspection was conducted utilizing scanning electron microscopy (SEM), to determine the fracture mechanism and qualitatively evaluate the process. Moreover, the thermal properties were determined by thermogravimetric analysis (D/TGA). Finally, their antibacterial performance was assessed through a screening method of well agar diffusion. The results demonstrate that the overall optimum performance was achieved for the nanocomposites with 2.0 wt.% loading, while 0.5 wt.% to 4.0 wt.% loading was concluded to have discrete improvements of either the mechanical, the thermal, or the antibacterial performance.
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Affiliation(s)
- Nectarios Vidakis
- Mechanical Engineering Department, Hellenic Mediterranean University, 71004 Heraklion, Crete, Greece; (N.V.); (M.P.); (N.M.)
| | - Markos Petousis
- Mechanical Engineering Department, Hellenic Mediterranean University, 71004 Heraklion, Crete, Greece; (N.V.); (M.P.); (N.M.)
| | - Nikolaos Michailidis
- Physical Metallurgy Laboratory, Mechanical Engineering Department, School of Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki, Macedonia, Greece; (N.M.); (A.A.)
- Centre for Research & Development of Advanced Materials (CERDAM), Center for Interdisciplinary Research and Innovation, Balkan Center, 57001 Thessaloniki, Macedonia, Greece
| | - Sotirios Grammatikos
- Group of Sustainable Composites, Department of Manufacturing and Civil Engineering, Norwegian University of Science and Technology, 2815 Gjøvik, Norway;
| | - Constantine N. David
- Manufacturing Technology & Production Systems Laboratory, School of Engineering, International Hellenic University (Serres Campus), 62124 Serres, Macedonia, Greece;
| | - Nikolaos Mountakis
- Mechanical Engineering Department, Hellenic Mediterranean University, 71004 Heraklion, Crete, Greece; (N.V.); (M.P.); (N.M.)
| | - Apostolos Argyros
- Physical Metallurgy Laboratory, Mechanical Engineering Department, School of Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki, Macedonia, Greece; (N.M.); (A.A.)
- Centre for Research & Development of Advanced Materials (CERDAM), Center for Interdisciplinary Research and Innovation, Balkan Center, 57001 Thessaloniki, Macedonia, Greece
| | - Orsa Boura
- Group of Sustainable Composites, Department of Manufacturing and Civil Engineering, Norwegian University of Science and Technology, 2815 Gjøvik, Norway;
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