From CO2 to Value-Added Products: A Review about Carbon-Based Materials for Electro-Chemical CO2 Conversion

From Traditional to New Benchmark Catalysts for CO2 Electroreduction

In the last century, conventional strategies pursued to reduce or convert CO₂ have shown limitations and, consequently, have been pushing the development of innovative routes. Among them, great efforts have been made in the field of heterogeneous electrochemical CO₂ conversion, which boasts the use of mild operative conditions, compatibility with renewable energy sources, and high versatility from an industrial point of view. Indeed, since the pioneering studies of Hori and co-workers, a wide range of electrocatalysts have been designed. Starting from the performances achieved using traditional bulk metal electrodes, advanced nanostructured and multi-phase materials are currently being studied with the main goal of overcoming the high overpotentials usually required for the obtainment of reduction products in substantial amounts. This review reports the most relevant examples of metal-based, nanostructured electrocatalysts proposed in the literature during the last 40 years. Moreover, the benchmark materials are identified and the most promising strategies towards the selective conversion to high-added-value chemicals with superior productivities are highlighted.

Nanomaterials as catalysts for CO2 transformation into value-added products: A review

Carbon dioxide (CO₂₎ is the most important greenhouse gas (GHG), accounting for 76% of all GHG emissions. The atmospheric CO₂ concentration has increased from 280 ppm in the pre-industrial era to about 418 ppm, and is projected to reach 570 ppm by the end of the 21^st century. In addition to reducing CO₂ emissions from anthropogenic activities, strategies to adequately address climate change must include CO₂ capture. To promote circular economy, captured CO₂ should be converted to value-added materials such as fuels and other chemical feedstock. Due to their tunable chemistry (which allows them to be selective) and high surface area (which allows them to be efficient), engineered nanomaterials are promising for CO₂ capturing and/or transformation. This work critically reviewed the application of nanomaterials for the transformation of CO₂ into various fuels, like formic acid, carbon monoxide, methanol, and ethanol. We discussed the literature on the use of metal-based nanomaterials, inorganic/organic nanocomposites, as well as other routes suitable for CO₂ conversion such as the electrochemical, non-thermal plasma, and hydrogenation routes. The characteristics, steps, mechanisms, and challenges associated with the different transformation technologies were also discussed. Finally, we presented a section on the outlook of the field, which includes recommendations for how to continue to advance the use of nanotechnology for conversion of CO₂ to fuels.

Mass Transport Limitations in Electrochemical Conversion of CO2 to Formic Acid at High Pressure

Mass transport of different species plays a crucial role in electrochemical conversion of CO2 due to the solubility limit of CO2 in aqueous electrolytes. In this study, we investigate the transport of CO2 and other ionic species through the electrolyte and the membrane, and its impact on the scale-up process of HCOO−/HCOOH formation. The mass transport of ions to the electrode and the membrane is modelled at constant current density. The mass transport limitations of CO2 on the formation of HCOO−/HCOOH is investigated at different pressures ranges from 5–40 bar. The maximum achievable partial current density of formate/formic acid is increased with increasing CO2 pressure. We use an ion exchange membrane model to understand the ion transport behaviour for both the monopolar and bipolar membranes. The cation exchange (CEM) and anion exchange membrane (AEM) model show that ion transport is limited by the electrolyte salt concentrations. For 0.1 M KHCO3, the AEM reaches the limiting current density more quickly than the CEM. For the BPM model, ion transport across the diffusion layer on either side of the BPM is also included to understand the concentration polarization across the BPM. The model revealed that the polarization losses across the bipolar membrane depend on the pH of the electrolyte used for the CO2 reduction reaction (CO2RR). The polarization loss on the anolyte side decreases with an increasing pH, while, on the cathode side, it increases with increasing catholyte pH. With this combined model for the electrode reactions and the membrane transport, we are able to account for the various factors influencing the polarization losses in the CO2 electrolyzer. To complete the analysis, we simulated the full cell polarization curve and fitted with the experimental data.

Two-dimensional materials for electrochemical CO2 reduction: materials, in situ/operando characterizations, and perspective

Electrochemical CO₂ reduction (CO₂ ECR) is an efficient approach to achieving eco-friendly energy generation and environmental sustainability. This approach is capable of lowering the CO₂ greenhouse gas concentration in the atmosphere while producing various valuable fuels and products. For catalytic CO₂ ECR, two-dimensional (2D) materials stand as promising catalyst candidates due to their superior electrical conductivity, abundant dangling bonds, and tremendous amounts of surface active sites. On the other hand, the investigations on fundamental reaction mechanisms in CO₂ ECR are highly demanded but usually require advanced in situ and operando multimodal characterizations. This review summarizes recent advances in the development, engineering, and structure-activity relationships of 2D materials for CO₂ ECR. Furthermore, we overview state-of-the-art in situ and operando characterization techniques, which are used to investigate the catalytic reaction mechanisms with the spatial resolution from the micron-scale to the atomic scale, and with the temporal resolution from femtoseconds to seconds. Finally, we conclude this review by outlining challenges and opportunities for future development in this field.

Comment on "Density functional theory and 3D-RISM-KH molecular theory of solvation studies of CO2 reduction on Cu-, Cu2O-, Fe-, and Fe3O4-based nanocatalysts"

Recently, A. Kovalenko et al. reported the computational study of molecular structure and energetics of CO₂ + H₂ reduction reaction on Cu-, Cu₂O-, Fe-, and Fe₃O₄-based nanocatalysts in the J. Mol. Model., 26, 267 (2020). The authors claim that they developed and tested the multiscale modeling description of this process by combining the periodical boundary condition density functional theory (PBC DFT) and molecular theory of solvation. However, due to inappropriate selection of intermediate strictures, in particular, the unfavorite structure of CO* adsorbed on Cu-, Cu₂O-, Fe-, and Fe₃O₄-nanoparticles, and some inconsistency in preparation of initial structures by DFT approach, there are serious concerns about the correctness and quality of the presented results. In addition, by this comment, I would like to help other researchers working on the development of new catalysts for electrochemical reduction of CO₂ to avoid further misunderstandings following this study.

Promoting CO2 Electroreduction Kinetics on Atomically Dispersed Monovalent Zn(I) Sites by Rationally Engineering Proton-feeding Centers

Electrocatalytic reduction of CO2 (CO2RR) to value-added chemicals is of great significance for CO2 utilization. Due to the slow proton-feeding rates from sluggish water dissociation kinetics, however, the CO2RR process involving multi-electron and proton transfer is greatly limited by poor selectivity and low yield. Herein, we develop an atomically dispersed monovalent zinc anchored on nitrogenated carbon nanosheets (Zn/NC NSs) as an efficient catalyst for CO2RR. Benefiting from the unique coordination environment and atomic dispersion, the optimized Zn/NC NSs exhibits a superior CO2RR performance, featured by a high current density up to 50 mA cm-2 with an outstanding CO Faradaic efficiency of ～95%. The center Zn(I) atom coordinated with three N atoms and one N atom that bridge over two adjacent graphitic edge (Zn-N3+1) is identified as the catalytically active site by thorough structural characterizations. In-situ attenuated total reflectance infrared absorption spectroscopy results reveal that the twisted Zn-N3+1 structure accelerates the CO2 activation and protonation in the rate-determining step of *CO2 to *COOH on the rationally engineered proton-feeding centers, while theoretical calculations elucidate that atomically dispersed Zn-N3+1 moieties decrease the potential barriers for the intermediate COOH* formation, promoting the proton-coupled CO2RR kinetics and boosting the overall catalytic performance. A rechargeable Zn-CO2 battery based on the Zn/NC NS cathode delivers a maximal power density of 1.8 mW cm-2.