Recent Advances in Carbon Supported Metal Nanoparticles Preparation for Oxygen Reduction Reaction in Low Temperature Fuel Cells

Research Progress in Enzyme Biofuel Cells Modified Using Nanomaterials and Their Implementation as Self-Powered Sensors

Enzyme biofuel cells (EBFCs) can convert chemical or biochemical energy in fuel into electrical energy, and therefore have received widespread attention. EBFCs have advantages that traditional fuel cells cannot match, such as a wide range of fuel sources, environmental friendliness, and mild reaction conditions. At present, research on EBFCs mainly focuses on two aspects: one is the use of nanomaterials with excellent properties to construct high-performance EBFCs, and the other is self-powered sensors based on EBFCs. This article reviews the applied nanomaterials based on the working principle of EBFCs, analyzes the design ideas of self-powered sensors based on enzyme biofuel cells, and looks forward to their future research directions and application prospects. This article also points out the key properties of nanomaterials in EBFCs, such as electronic conductivity, biocompatibility, and catalytic activity. And the research on EBFCs is classified according to different research goals, such as improving battery efficiency, expanding the fuel range, and achieving self-powered sensors.

Ultrasound-Driven enhancement of Pt/C catalyst stability in oxygen reduction reaction

Polymer electrolyte membrane fuel cells (PEMFCs) have reached the commercialization phase, representing a promising approach to curbing carbon emissions. However, greater durability of PEMFCs is of paramount importance to ensure their long-term viability and effectiveness, and catalyst development has become a focal point of research. Pt nanoparticles supported on carbon materials (Pt/C) are the primary catalysts used in PEMFCs. Accomplishing both a high dispersion of uniform metal particles on the carbon support and robust adhesion between the metal particles and the carbon support is imperative for superior stability, and will thereby, advance the practical applications of PEMFCs in sustainable energy solutions. Ultrasound-assisted polyol synthesis (UPS) has emerged as a suitable method for synthesizing catalysts with a well-defined metal-support structure, characterized by the high dispersion and uniformity of metal nanoparticles. In this study, we focused on the effect of ultrasound on the synthesis of Pt/C via UPS and the resulting enhanced stability of Pt/C catalysts. Therefore, we compared Pt/C synthesized using a conventional polyol synthesis (Pt/C_P) and Pt/C synthesized via UPS (Pt/C_U) under similar synthesis conditions. The two catalysts had a similar Pt content and the average particle size of the Pt nanoparticles was similar; however, the uniformity and dispersion of Pt nanoparticles in Pt/C_U were better than those of Pt/C_P. Moreover, ex/in-situ analyses performed in a high-temperature environment, in which nanoparticles tend to agglomerate, have revealed that Pt/C_U exhibited a notable improvement in the adhesion of Pt particles to the carbon support compared with that of Pt/C_P. The enhanced adhesion is crucial for maintaining the stability of the catalyst, ultimately contributing to a better durability in practical applications. Ultrasound was applied to the carbon support without the Pt precursor under the same UPS conditions used to synthesize Pt/C_U to identify the reason for the increased adhesion between the Pt particles and the carbon support in Pt/C_U, and we discovered that oxygen functional groups (C-O, C = O, and O-C = O) for anchoring site of Pt particles were generated in the carbon support. Pt/C_U displayed an increase in stability in an electrochemical accelerated stress test (AST) in an acidic electrolyte. The physical and chemical effects of ultrasound on the synthesis of Pt/C via UPS were identified, and we concluded that UPS is suitable for synthesizing carbon supported electrocatalysts with high stability.

Superior Performance of an Iron-Platinum/Vulcan Carbon Fuel Cell Catalyst

This work reports on the synthesis of iron-platinum on Vulcan carbon (FePt/VC) as an effective catalyst for the electrooxidation of molecular hydrogen at the anode, and electroreduction of molecular oxygen at the cathode of a proton exchange membrane fuel cell. The catalyst was synthesized by using the simple polyol route and characterized by XRD and HRTEM along with EDS. The catalyst demonstrated superior electrocatalytic activity for the oxygen reduction reaction and the oxidation of hydrogen with a 2.4- and 1.2-fold increase compared to platinum on Vulcan carbon (Pt/VC), respectively. Successful application of FePt/VC catalyst in a self-breathing fuel cell also showed a 1.7-fold increase in maximum power density compared to Pt/VC. Further analysis by accelerated stress test demonstrated the superior stability of FePt on the VC substrate with a 4% performance degradation after 60,000 cycles. In comparison, a degradation of 6% after 10,000 cycles has been reported for Pt/Ketjenblack.

Enhanced Performance of Sn@Pt Core-Shell Nanocatalysts Supported on Two Different Carbon Structures for the Hydrogen Oxidation Reaction in Acid Media

Sn@Pt core-shell nanocatalysts, supported on Vulcan XC-72 and home-developed nitrogen-doped graphene (Sn@Pt/C and Sn@Pt/NG, respectively), were evaluated for the hydrogen oxidation reaction (HOR) in acid electrolyte. The nanocatalysts were synthesized by the bromide anion exchange (BAE) method. TEM characterization confirmed the nanosize nature of Sn@Pt/C and Sn@Pt/NG, with an average particle size of 2.1 and 2.3 nm, respectively. Sn@Pt/C delivered a similar mass limiting current density (jl, m) of the HOR compared to Sn@Pt/NG, which was higher than those of Pt/C and Pt/NG (ca. 2 and 2.3-fold increase, respectively). Moreover, the Sn@Pt/C and Sn@Pt/NG core-shell nanocatalysts demonstrated a higher specific activity related to Pt/C and Pt/NG. Mass and specific Tafel slopes further demonstrated the improved catalytic activity of Sn@Pt/C for the HOR, followed by Sn@Pt/NG. The application of the nanocatalysts was proposed for polymer electrolyte membrane fuel cells (PEMFC).

Improved Oxygen Reduction on GC-Supported Large-Sized Pt Nanoparticles by the Addition of Pd

PdPt bimetallic nanoparticles on carbon-based supports functioning as advanced electrode materials have attracted attention due to their low content of noble metals and high catalytic activity for fuel cell reactions. Glassy carbon (GC)-supported Pt and PdPt nanoparticles, as promising catalysts for the oxygen reduction reaction (ORR), were prepared by the electrochemical deposition of Pt and the subsequent spontaneous deposition of Pd. The obtained electrodes were examined using X-ray Photoelectron Spectroscopy (XPS), Atomic Force Microscopy (AFM), and electroanalytical techniques. An XPS analysis of the PdPt/GC with the highest ORR performance revealed that the stoichiometric ratio of Pd: Pt was 1:2, and that both Pt and Pd were partially oxidized. AFM images of PdPt2/GC showed the full coverage of GC with PdPt nanoparticles with sizes from 100–300 nm. The ORR activity of PdPt2/GC in an acid solution approached that of polycrystalline Pt (E1/2 = 0.825 V vs. RHE), while exceeding it in an alkaline solution (E1/2 = 0.841 V vs. RHE). The origin of the improved ORR on PdPt2/GC in an alkaline solution is ascribed to the presence of a higher amount of adsorbed OH species originating from both PtOH and PdOH that facilitated the 4e-reaction pathway.

High performing platinum—copper catalyst for self—breathing polymer electrolyte membrane fuel cell

Platinum (Pt) is the most common catalyst in Polymer Electrolyte Membrane Fuel Cells due to its ability to effectively promote the oxidation of hydrogen and reduction of oxygen. However, as a noble metal, the use of Pt should be minimized. Alloying Pt with low-cost transition metals is an effective strategy to improve catalytic activity and reduce Pt use. In this context, we report on a one-step synthesis of a Platinum/Copper (PtCu) catalyst, which can be used at both the anode and the cathode of a fuel cell. Catalysts with various Cu to Pt ratios were synthesised and in particular the PtCu catalyst at a Cu to Pt ratio of 0.5 demonstrated a high activity for hydrogen oxidation and oxygen reduction, i.e. 2.4 times superior to Pt alone. This enhanced catalytic activity was confirmed in a self-breathing PEMFC with a power output of 45.16 mW cm−2, which corresponds to a 1.4-fold increase compared to Pt alone. This is a significant improvement because 40% more power was obtained with 22% less Pt.

Graphical Abstract

Green synthesis of carbon nanotubes impregnated with metallic nanoparticles: Characterization and application in glyphosate adsorption

In the present work, multi-walled carbon nanotubes (MWCNTs) were used as support material for the impregnation of metallic nanoparticles (MNPs) produced by green synthesis. The influences of the plant extracts (pomegranate (Punica Granatum), Eucalyptus, and pecan (Carya illinoinensis, leaves), metal species (copper and iron), metallic concentrations, and type of functionalization (OH and COOH) on the characteristics of the obtained materials were studied. The precursor and impregnated MWCNTs were characterized through X-ray diffraction, Fourier transformed infrared spectroscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, point of charge, N2 adsorption/desorption isotherms and, X-ray photoelectron spectroscopy. All the synthesized materials were tested as adsorbents to remove glyphosate (GLY) in an aqueous medium. The MWCNTs were resistant to withstand the synthesis process, preserving its structure and morphological characteristics. The copper and iron on the surface of MWCNTS confirm the successful synthesis and impregnation of the MNPs. The MWCNTs impregnated with high metallic concentrations showed favorable adsorption of GLY. The adsorption capacity and percentage of removal were 21.17 mg g-1 and 84.08%, respectively, for the MWCNTs impregnated with iron MNPs using the pecan leaves as a reducing agent. The results indicated that an advanced adsorbent for GLY could be obtained by green synthesis, using MWCNTs as precursors and pecan leaves as a reducing agent.

Carbon-Supported Trimetallic Catalysts (PdAuNi/C) for Borohydride Oxidation Reaction

The synthesis of palladium-based trimetallic catalysts via a facile and scalable synthesis procedure was shown to yield highly promising materials for borohydride-based fuel cells, which are attractive for use in compact environments. This, thereby, provides a route to more environmentally friendly energy storage and generation systems. Carbon-supported trimetallic catalysts were herein prepared by three different routes: using a NaBH₄-ethylene glycol complex (PdAuNi/C_SBEG), a NaBH₄-2-propanol complex (PdAuNi/C_SBIPA), and a three-step route (PdAuNi/C_3-step). Notably, PdAuNi/C_SBIPA yielded highly dispersed trimetallic alloy particles, as determined by XRD, EDX, ICP-OES, XPS, and TEM. The activity of the catalysts for borohydride oxidation reaction was assessed by cyclic voltammetry and RDE-based procedures, with results referenced to a Pd/C catalyst. A number of exchanged electrons close to eight was obtained for PdAuNi/C_3-step and PdAuNi/C_SBIPA (7.4 and 7.1, respectively), while the others, PdAuNi/C_SBEG and Pd/C_SBIPA, presented lower values, 2.8 and 1.2, respectively. A direct borohydride-peroxide fuel cell employing PdAuNi/C_SBIPA catalyst in the anode attained a power density of 47.5 mW cm⁻² at room temperature, while the elevation of temperature to 75 °C led to an approximately four-fold increase in power density to 175 mW cm⁻². Trimetallic catalysts prepared via this synthesis route have significant potential for future development.

Oxygen reduction reaction on Pd nanocatalysts prepared by plasma-assisted synthesis on different carbon nanomaterials

In this work He/H₂ plasma jet treatment was used to reduce Pd ions in the aqueous solution with simultaneous deposition of created Pd nanoparticles to support materials. Graphene oxide (GO) and nitrogen-doped graphene oxide (NrGO) were both co-reduced with the Pd ions to formulate catalyst materials. Pd catalyst was also deposited on the surface of carbon black. The prepared catalyst materials were physically characterized using transmission electron microscopy, scanning electron microscopy and x-ray photoelectron spectroscopy. The plasma jet method yielded good dispersion of small Pd particles with average sizes of particles being: Pd/rGO 2.9 ± 0.6 nm, Pd/NrGO 2.3 ± 0.5 nm and Pd/Vulcan 2.8 ± 0.6 nm. The electrochemical oxygen reduction reaction (ORR) kinetics was explored using the rotating disk electrode method. Pd catalyst deposited on nitrogen-doped graphene material showed slightly improved ORR activity as compared to that on the nondoped substrate, however Vulcan carbon-supported Pd catalyst exhibited a higher specific activity for oxygen electroreduction.

Rhodium effects on Pt anode materials in a direct alkaline ethanol fuel cell

The development of efficient catalysts for ethanol oxidation in alkaline medium requires a synthetic approach that may prevent the surfactant molecules from being adsorbed at the catalytic sites and decreasing the electrochemical performance of the final direct ethanol fuel cell. Toward this goal, the recently reported surfactant-less Bromide Anion Exchange (BAE) method, appears as a promising route to conveniently aim at preparing PtRh alloys dispersed on carbon substrates. The catalysts prepared herein by the BAE method were characterized physicochemically to obtain structural information on the PtRh/C nanomaterials, their morphology (size and shape), and their chemical and surface composition. Electrochemical behavior and properties of these electrodes were then investigated in a half-cell before the implementation of a direct ethanol fuel cell (DEFC) in a home-made anion exchange membrane Teflon cell. The analysis of the electrolytic solution in the anodic compartment by chromatography revealed that acetate was the major reaction product and the carbonate amount increased with the Rh content in the bimetallic composition. With 2.8–3.6 nm particle sizes, the Pt₅₀Rh₅₀/C catalyst exhibited the highest activity towards the ethanol electrooxidation.

The development of efficient catalysts for ethanol oxidation in alkaline medium requires an approach that avoids surfactant molecules from being adsorbed at active sites and decreasing the electrochemical performance of the direct ethanol fuel cell.

Electrochemical deposition of three-dimensional platinum nanoflowers for high-performance polymer electrolyte fuel cells

In the present work, the three-dimensional ultra-fine platinum nanoflowers are directly deposited on carbon-coated gas diffusion layer electrode (C-GDL) by a single-step electrodeposition method towards the application of polymer electrolyte fuel cells. The surface morphology, particle size distribution, crystallinity, and chemical oxidation state of platinum nanoflowers are examined using various techniques. The morphological features of the Pt nanostructures are highly influenced by the difference in current density. Notabely, the Pt nanospheres converts into three-dimensional nanoflower with an increase in current density from -1.6 to -32 mA cm^-2. Electrodeposited Pt catalyst on C-GDL as the cathode catalyst was fabricated and steady-state polarization studies were carried out. Mainly, the fuel cell performance is analysed considering the electrodeposited Pt morphology. Among the prepared electrocatalysts, the nanoflower shaped Pt catalyst exhibit a high peak power density of 660 mW cm^-2 at 0.6 V in PEFC.

Controlled Synthesis of Surfactant-Free Water-Dispersible Colloidal Platinum Nanoparticles by the Co4Cat Process

The recently reported Co4Cat process is a synthesis method bearing ecological and economic benefits to prepare precious-metal nanoparticles (NPs) with optimized catalytic properties. In the Co4Cat process, a metal precursor (e.g., H₂ PtCl₆ ) is dissolved in an alkaline solution of a low-boiling-point solvent (methanol) and reduced to NPs at low temperature (<80 °C) without the use of surfactants. Here, the Co4Cat process to prepare Pt NPs is described in detail. The advantages of this new synthesis method for research and development but also industrial production are highlighted in a comparison with the popular "polyol" synthesis. The reduction of H₂ PtCl₆ from Pt^IV to Pt^II and further to Pt⁰ is followed by UV/Vis and XANES/EXAFS measurements. It is demonstrated how the synthesis can be accelerated, how size control is achieved, and how the colloidal dispersions can be stabilized without the use of surfactants. Despite being surfactant-free, the Pt NPs exhibit surprisingly long-term (up to 16 months) stability in water over a wide pH range (4-12) and in aqueous buffer solutions. The Co4Cat process is thus relevant to produce NPs for heterogeneous catalysis, electro-catalysis, or bio/medical applications.

A dry chemical method for dispersing Ir nanoparticles in the pores of activated carbon and their X-ray absorption spectroscopy analysis

Ir nanoparticles are finely dispersed inside the pores of activated carbon (AC) via the gas phase adsorption of an organoiridium complex in the AC and subsequent heat treatment. X-ray absorption spectroscopy reveals the structure of the supported Ir.

Size and shape-controlled synthesis of Ru nanocrystals

Mastery over the size/shape of nanocrystals (NCs) enables control of their properties and enhancement of their usefulness for a given application. Within the past decades, the development of wet-chemistry methods leads to the blossom of research in noble metal nanomaterials with tunable sizes and shapes. We herein would prefer to devote this chapter to introduce the solution-based methods for size and shape-controlled synthesis of ruthenium (Ru) NCs, which can be summarized into five categories: (i) Synthesis of spherical Ru NCs; (ii) synthesis of one-dimensional (1D) Ru NCs, e.g. wires and rods; (iii) synthesis of two-dimensional (2D) Ru NCs, e.g. nanoplates; (iv) synthesis of Ru NCs with hollow interiors and (v) synthesis of Ru NCs with other morphologies, e.g. chains, dendrites and branches. We aim at highlighting the synthetic approaches and growth mechanisms of these types of Ru NCs. We also introduce the detailed characterization tools for analysis of Ru NCs with different sizes/shapes. With respect to the creation of great opportunities and tremendous challenges due to the accumulation in noble metal nanomaterials, we briefly make some perspectives for the future development of Ru NCs so as to provide the readers a systematic and coherent picture of this promising field. We hope this reviewing effort can provide for technical bases for effectively designing and producing Ru NCs with enhanced physical/chemical properties.

Graphical Abstract:

Hollow porous Cu particles from silica-encapsulated Cu2O nanoparticle aggregates effectively catalyze 4-nitrophenol reduction

A hollow metal micro/nanomaterial with a porous wall is one of the most attractive structures for catalysts. The synthesis of hollow porous Cu particles remains a challenge due to their air-sensitive characteristics. In this study, we report a facile and scalable method for the preparation of high-quality hollow porous Cu particles in the range of 500 nm-1.5 μm with a well-defined structure from Cu₂O nanoparticle aggregates (NPAs). The synthetic procedure involves the silica-encapsulation and depth-controlled reduction of Cu₂O NPAs followed by heat-treatment in air and selective removal of the encapsulating layer. The catalytic performance of the hollow porous Cu particles was evaluated through the catalytic reduction of 4-nitrophenol with NaBH₄ as a model reaction. The hollow porous Cu particles exhibited a high activity factor, K = 186 s^-1 g^-1, which is the highest K value obtained among the unsupported Cu catalysts to date. And the K value is better than that of some noble metal catalysts, such as Au, Ag, and Pd. In addition, the catalyst could be easily separated from the reaction system and still possessed high activity as well as stability in recycled reactions.

Highly Selective Oxidation of Carbohydrates in an Efficient Electrochemical Energy Converter: Cogenerating Organic Electrosynthesis

The selective electrochemical conversion of highly functionalized organic molecules into electricity, heat, and added-value chemicals for fine chemistry requires the development of highly selective, durable, and low-cost catalysts. Here, we propose an approach to make catalysts that can convert carbohydrates into chemicals selectively and produce electrical power and recoverable heat. A 100% Faradaic yield was achieved for the selective oxidation of the anomeric carbon of glucose and its related carbohydrates (C1-position) without any function protection. Furthermore, the direct glucose fuel cell (DGFC) enables an open-circuit voltage of 1.1 V in 0.5 m NaOH to be reached, a record. The optimized DGFC delivers an outstanding output power Pmax =2 mW cm(-2) with the selective conversion of 0.3 m glucose, which is of great interest for cogeneration. The purified reaction product will serve as a raw material in various industries, which thereby reduces the cost of the whole sustainable process.

Facile sonochemical synthesis of highly dispersed ultrafine Pd nanoparticle decorated carbon nano-onions with high metal loading and enhanced electrocatalytic activity

Highly dispersed, ultrafine Pd nanoparticle decorated carbon nano-onions (CNO) were prepared by a facile, one-step sonochemical method.