Chemical Cleaning of Ultrafiltration Membrane Fouled by Humic Substances: Comparison between Hydrogen Peroxide and Sodium Hypochlorite

Fouling and Chemical Cleaning Strategies for Submerged Ultrafiltration Membrane: Synchronized Bench-Scale, Full-Scale, and Engineering Tests

This study investigated membrane fouling issues associated with the operation of a submerged ultrafiltration membrane in a drinking water treatment plant (DWTP) and optimized the associated chemical cleaning strategies. By analyzing the surface components of the membrane foulant and the compositions of the membrane cleaning solution, the primary causes of membrane fouling were identified. Membrane fouling control strategies suitable for the DWTP were evaluated through chemical cleaning tests conducted for bench-scale, full-scale, and engineering cases. The results show that the membrane foulants were primarily composed of a mixture of inorganics and organics; the inorganics were mainly composed of Al and Si, while the organics were primarily humic acid (HA). Sodium citrate proved to be the most effective cleaning agent for inorganic fouling, which was mainly composed of Al, whereas sodium hypochlorite (NaClO) combined with sodium hydroxide (NaOH) showed the best removal efficiency for organic fouling, which predominantly consisted of HA and Si. However, sodium hypochlorite (NaClO) combined with sodium hydroxide (NaOH) showed the best removal efficiency for organic fouling and Si; organic fouling predominantly consisted of HA. Based on the bench-scale test results, flux recovery was verified in the full-scale system. Under a constant pressure of 30 kPa, the combined acid-alkali cleaning achieved the best flux recovery, restoring the flux from 22.8 L/(m2·h) to 66.75 L/(m2·h). In the engineering tests, combined acid-alkali cleaning yielded results consistent with those of the full-scale tests. In the practical engineering cleaning process, adopting a cleaning strategy of alkaline (NaClO + NaOH) cleaning followed by acidic (sodium citrate) cleaning can effectively solve the membrane fouling problem.

Air-liquid interface cultivation of Navicula incerta using hollow fiber membranes

Microalgae cultivation in open ponds requires a large footprint, while most photobioreactors need improvement in the ratio of surface to volume and energy consumption. In this study, polyethersulfone (PES) and poly(vinylidene fluoride) (PVDF) hollow fiber membranes with a large surface area were rearranged into open-ended and dead-ended configurations to improve the air-liquid interface cultivation of Navicula incerta. N. incerta were successfully grown on the porous membrane surface with the nutrients circulating inside the lumen. Fourier-transform infrared spectra showed the accumulation of polysaccharides, proteins and humic acids. Hydrophilic polysaccharides reduced water contact angles on PES and PVDF membranes to 37.2 ± 2.6° and 55.7 ± 3.3°, respectively. However, the porosity of PES (80.1 ± 1.1%) and PVDF (61.3 ± 4.5%) membranes were not significantly affected even after cultivation and harvesting of N. incerta. Scanning electron images further confirmed that N. incerta, cell debris and extracellular organic matter accumulated on the membrane. With large pores and a hydrophobic surface, PVDF hollow fiber membranes offered a greater improvement in N. incerta cell growth rate compared to PES hollow fiber membranes despite using different configurations. In the dead-ended configuration, they even attained the greatest improvement in N. incerta growth rate, up to 54.0%. However, PES hollow fiber membranes only achieved improvement in harvesting efficiency within the range of 18.7-38.0% due to weak cell adhesion. PVDF hollow fiber membranes significantly promoted the growth of microalgae N. incerta through the air-liquid interface system, leading to potential applications in wastewater treatment.

Fouling and chemically enhanced backwashing performance of low-pressure membranes during the treatment of shale gas produced water

The treatment of shale gas produced water (SGPW) for beneficial reuse is currently the most dominant and economical option. Membrane filtration is one preferred method to deal with SGPW, but membrane fouling is an unavoidable problem. In this study, two types of ultrafiltration (UF) membranes and one type of microfiltration (MF) membrane were investigated to treat SGPW from Sichuan basin. Results showed that increased total dissolved solid (31-40 g/L) and UV₂₅₄ (10-42.9 m^-1) were observed for the same shale gas plays, and the primary fluorescent organic substances were humic acid-like components. Compared to UF membranes with the flux decline by 2% to 60%, MF membranes with larger pore size were more likely to be fouled with the flux decline by 43% to 95%. Cake layer filtration was verified to be the primary membrane fouling mechanism. Statistical analysis showed that UV₂₅₄ played the most significant role in membrane fouling which had the highest correlation (0.76 to 0.93). Compared to permeate backwashing (13%), deionized water backwashing and chemically enhanced backwashing (CEB) using NaClO, H₂O₂ and citric acid improved the cleaning efficiencies (31%-95%). CEB using NaOH prepared by deionized water aggravated membrane fouling, while excellent cleaning efficiencies (39%-79%) were observed for CEB using NaOH prepared by permeate. The difference in cleaning behaviors for fouled membranes by SGPW was verified by morphology observation and element composition analysis.

A green, hybrid cleaning strategy for the mitigation of biofouling deposition in the elevated salinity forward osmosis membrane bioreactor (FOMBR) operation

Forward osmosis membrane bioreactors (FOMBRs) are currently gaining attention from the wastewater treatment industry, for their potential to produce high effluent quality and a relatively better flux stability against fouling. However, only using physical cleaning methods is not sufficient to recover the water flux performance satisfactorily under a long-term operation. This study comprehensively investigated the efficiency of a hybrid, environmentally-friendly cleaning strategy involving a combination of physical and free nitrous acid (FNA) cleanings under a long-term FOMBR operation. During 92 days of FOMBR operation, physical cleaning recovered the water flux by 85%, whilst FNA cleaning contributed to an additional 5% of the recovery. In addition, FNA cleaning also offered a retardation of fouling deposition by maintaining the water flux 18-30% more than that obtained by only the physical cleaning. A possible mechanism for FNA's role as the cleaning reagent was proposed for the first time in this study based on the water flux performance and membrane autopsy analysis. The results showed FNA cleaning broke down the residual fouling layer, preferencing protein-based substances. A lower ratio of protein to polysaccharides of the residual fouling layer contributed to a more negatively charged membrane surface (- 42.34 ± 0.30 mV) compared to the virgin one (- 17.54 ± 0.81 mV). This resulted in a stronger electrostatic repulsion between the foulants and the membrane surface, and thus slowed down the biofouling deposition process. This study suggested FNA solution has the great potential not only to recover the membrane performance, also as a strategy to slow down fouling deposition.

Effects of electroflocculation/oxidation pretreatment on the fouling characteristics of ultrafiltration membranes

In order to reduce the membrane pollution of ultrafiltration caused by natural organic matter and improve the treatment efficiency, electroflocculation/oxidation is used as the premembrane treatment method. The membrane specific flux attenuation characteristics was compared and analyzed under the conditions of direct ultrafiltration and electroflocculation/oxidation-ultrafiltration. Combined with the analysis of the reversibility of membrane fouling, the mechanism of electroflocculation/oxidation pretreatment to alleviate ultrafiltration membrane fouling was evaluated, and the membrane pore clogging model was used to fit the fouling law. The results show that, in the continuously fed filtration experiment, the electroflocculation/oxidation process involved in the pretreatment and the direct ultrafiltration membrane filtration decreased the ultrafiltration membrane flux to 79.1% and 28.5%, respectively. The reversible resistance generated by ultrafiltration and electroflocculation/oxidation-ultrafiltration processes accounted for 37.70% and 62.26% of their total pollution resistance, whereas the irreversible resistance generated accounted for 47.30% and 12.40%, respectively. Meanwhile, the direct correlation between the the flux dropped and complete clogging became less than that of the ultrafiltration process. The pretreatment significantly strengthened irreversible fouling resistance of the membrane pores. The membrane permeation flux was significantly increased after the electroflocculation/oxidation pretreatment.

Pulsed Laser Deposited Zeolite Coatings on Femtosecond Laser-Nanostructured Steel Meshes for Durable Superhydrophilic/Oleophobic Functionalities

Ultrafast laser structuring has proven to alter the wettability performance of surfaces drastically due to controlled modification of the surface roughness and energy. Surface alteration can be achieved also by coating the surfaces with functional materials with enhanced durability. On this line, robust and tunable surface wettability performance can be achieved by the synergic effects of ultrafast laser structuring and coating. In this work, femtosecond laser-structured stainless steel (SS-100) meshes were used to host the growth of NaAlSi₂O₆-H₂O zeolite films. Contact angle measurements were carried on pristine SS-100 meshes, zeolite-coated SS-100 meshes, laser-structured SS-100 meshes, and zeolite-coated laser-structured SS-100 meshes. Enhanced hydrophilic behavior was observed in the zeolite-coated SS-100 meshes (contact angle 72°) and in laser-structured SS-100 meshes (contact angle 41°). On the other hand, superior durable hydrophilic behavior was observed for the zeolite-coated laser-structured SS-100 meshes (contact angle 14°) over an extended period and reusability. In addition, the zeolite-coated laser-structured SS-100 meshes were subjected to oil-water separation tests and revealed augmented effectuation for oil-water separation.

Mitigation of membrane particulate fouling by nano/microplastics via physical cleaning strategies

Membrane fouling by nano/microplastics (NP/MPs) is an emerging concern threatening the performance of water and wastewater treatment facilities. The NP/MPs can lead to surface adsorption, fouling and potential mechanical abrasion of the membranes. In this work, periodic gas scouring was applied during the filtration of nano/microplastics across ultrafiltration membranes to investigate the impact of shear forces on the adsorption of nano/microplastics. A series of surface energy and chemistry-modified membranes were also used including acrylic acid, cyclopropylamine and hexamethyldisiloxane plasma-modified membranes, allowing for a set of materials with controlled hydrophilicity, roughness and surface charge. Bubbling gas within the system at a gas flow rate of 0.5 to 1 L·min^-1 and a water flow rate of 2 L·min^-1 was found to limit the water flux decline across the pristine and hydrophobic membranes compared to the filtration experiments performed without cleaning from 38 to 22 and 23%, respectively. The adsorption of nano/microplastics onto the surface of the membranes was also simultaneously decreased from 40 to 25 and 19%, respectively. Interestingly, for the hydrophilised membranes no enhancement in permeance was observed when performing gas scouring due to the already low tendency for selective adsorption of the nano/microplastics onto their surface. The correlation of a dimensionless fouling number to the shear stress number suggested that the shear forces induced by gas scouring reduced nano/microplastics adsorption up to a gas injection ratio (volume fraction of gas) of 0.3, where the wall shear stress at the surface of the membrane was limited. This work offers an advanced physical strategy to reduce and control membrane fouling by nano/microplastics, with potential for this strategy to be adapted for more complex water matrices and plastic particles.

Feasibility of H2O2 cleaning for forward osmosis membrane treating landfill leachate

This study reports landfill leachate treatment by the forward osmosis (FO) process using hydrogen peroxide (H₂O₂) for membrane cleaning. Although chemical cleaning is an effective method for fouling control, it could compromise membrane integrity. Thus, understanding the impact of chemical cleaning on the forward osmosis membrane is essential to improving the membrane performance and lifespan. Preliminary results revealed a flux recovery of 98% in the AL-FS mode (active layer facing feed solution) and 90% in the AL-DS (draw solution faces active layer) using 30% H₂O₂ solution diluted to 3% by pure water. The experimental work investigated the effects of chemical cleaning on the polyamide active and polysulfone support layers since the FO membrane could operate in both orientations. Results revealed that polysulfone support layer was more sensitive to H₂O₂ damage than the polyamide active at a neutral pH. The extended exposure of thin-film composite (TFC) FO membrane to H₂O₂ was investigated, and the active layer tolerated H₂O₂ for 72 h, and the support layer for only 40 h. Extended operation of the TFC FO membrane in the AL-FS based on a combination of physical (hydraulic flushing with DI water) and H₂O₂ was reported, and chemical cleaning with H₂O₂ could still recover 92% of the flux.

Stability evaluation and formula optimization of cellulose-based scaffold for the air-liquid interface cultivation of Navicula incerta

Culture scaffolds allow microalgae cultivation with minimum water requirement using the air-liquid interface approach. However, the stability of cellulose-based scaffolds in microalgae cultivation remains questionable. In this study, the stability of regenerated cellulose culture scaffolds was enhanced by adjusting TiO₂ loading and casting gap. The membrane scaffolds were synthesized using cellulose dissolved in NaOH/urea aqueous solution with various loading of TiO₂ nanoparticles. The TiO₂ nanoparticles were embedded into the porous membrane scaffolds as proven by Fourier transform infrared spectra, scanning electron microscopic images, and energy-dispersive X-ray spectra. Although surface hydrophilicity and porosity were enhanced by increasing TiO₂ and casting gap, the scaffold pore size was reduced. Cellulose membrane scaffold with 0.05 wt% of TiO₂ concentration and thickness of 100 μm attained the highest percentage of Navicula incerta growth rate, up to 37.4%. The membrane scaffolds remained stable in terms of weight, porosity and pore size even they were immersed in acidic solution, hydrogen peroxide or autoclaved at 121 °C for 15 min. The optimal cellulose membrane scaffold is with TiO₂ loading of 0.5 wt% and thickness of 100 μm, resulting in supporting the highest N. incerta growth rate and and exhibits good membrane stability.

Aging of PVDF and PES ultrafiltration membranes by sodium hypochlorite: Effect of solution pH

Sodium hypochlorite (NaClO) is a commonly applied cleaning agent for ultrafiltration membranes in water and wastewater treatment. Long-term exposure to NaClO might change the properties and performance of polymeric membranes, and ultimately shorten membrane lifespan. Active species in NaClO solution vary with solution pH, and the aging effects can change depending on the membrane material. In this study, the aging of polyvinylidene fluoride (PVDF) and polyethersulfone (PES) membranes by NaClO at pH 3-11 was investigated by examining variations in chemical composition, surface charge, surface morphology, mechanical strength, permeability, and retention ability. Polyvinyl pyrrolidone (PVP), which was blended in both membranes, was oxidized and dislodged due to NaClO aging at all investigated pH values, but the oxidation products and dislodgement ratio of PVP varied with solution pH. For the PVDF membrane, NaClO aging at pH 3-11 caused a moderate increase in permeability and decreased retention due to the oxidation and release of PVP. The tensile strength decreased only at pH 11 because of the defluorination of PVDF molecules. For the PES membrane, NaClO aging at all investigated pH resulted in chain scission of PES molecules, which was favored at pH 7 and 9, potentially due to the formation of free radicals. Therefore, a decrease in tensile strength and retention ability, as well as an increase in permeability, occurred in the PES membrane for NaClO aging at pH 3-11. Overall, the results can provide a basis for selecting chemical cleaning conditions for PVDF and PES membranes.

Antifouling Membranes Based on Cellulose Acetate (CA) Blended with Poly(acrylic acid) for Heavy Metal Remediation

Fouling has been widely recognized as the Achilles’ heel of membrane processes and the growing perception about the relevance of this critical issue has driven the development of advanced antifouling strategies. Herein, novel fouling-resistant ultrafiltration (UF) membranes for Cadmium (Cd) remediation were developed via a blending method by combining the flexibility of cellulose acetate (CA) with the complex properties of poly(acrylic acid) (PAA). A systematic characterization, based on differential scanning calorimetry (DSC) and Fourier Transform Infrared Spectroscopy (FTIR), confirmed the homogeneity of the blend favored by hydrogen interconnections between CA and PAA polymeric chains. The concentration of PAA with respect to CA played a key role in tuning the morphology and the hydrophilic character of the novel UF membranes prepared via non-solvent-induced phase separation (NIPS). UF experiments revealed the tremendous advantages of the blend since CA/PAA membranes showed superior performance with respect to the neat CA membrane in terms of (i) water permeability; (ii) Cd rejection; and (iii) antifouling resistance to humic acid (HA). Concisely, the increasing of the concentration of PAA in the casting solution was found to be beneficial to improve the flux recovery ratio (FRR) coupled with the decline of the total fouling ratio (Rt). Overall, PAA is an effective additive to prepare CA membranes with enhanced antifouling properties exploitable for the remediation of water bodies contaminated by heavy metals via UF process.

Protein recovery as a resource from waste specifically via membrane technology-from waste to wonder

Economic growth and the rapid increase in the world population has led to a greater need for natural resources, which in turn, has put pressure on said resources along with the environment. Water, food, and energy, among other resources, pose a huge challenge. Numerous essential resources, including organic substances and valuable nutrients, can be found in wastewater, and these could be recovered with efficient technologies. Protein recovery from waste streams can provide an alternative resource that could be utilized as animal feed. Membrane separation, adsorption, and microbe-assisted protein recovery have been proposed as technologies that could be used for the aforementioned protein recovery. This present study focuses on the applicability of different technologies for protein recovery from different wastewaters. Membrane technology has been proven to be efficient for the effective concentration of proteins from waste sources. The main emphasis of the present short communication is to explore the possible strategies that could be utilized to recover or restore proteins from different wastewater sources. The presented study emphasizes the applicability of the recovery of proteins from various waste sources using membranes and the combination of the membrane process. Future research should focus on novel technologies that can help in the efficient extraction of these high-value compounds from wastes. Lastly, this short communication will evaluate the possibility of integrating membrane technology. This study will discuss the important proteins present in different industrial waste streams, such as those of potatoes, poultry, dairy, seafood and alfalfa, and the possible state of the art technologies for the recovery of these valuable proteins from the wastewater.

Integration of submerged microfiltration and cold plasma for high-strength livestock excreta

Numerous biological treatment techniques have been studied for better management of high-strength livestock urine and manure (LUM) but it is still challenging. To gain an advanced option for LUM management, this study proposes a physicochemical process combining microfiltration (MF) and cold plasma (CP). Experimental design applying single CP, single MF, and the integrated system coupling CP and MF (CP + MF) evaluates the performances of the configurations while reducing hydraulic retention time (HRT) from 3 d to 1 d. Results demonstrate that the CP + MF can maximize the removal efficiencies of total nitrogen (72.4 %), total phosphorus (57.8 %), NH₄-N (73.3 %), turbidity (99.1 %), dissolved organic carbon (71.3 %), suspended solids (98.7 %) at HRT 3 d. It was verified that CP, even at the lowest HRT (1 d), significantly reduces membrane resistance (0.4 × 10¹⁴ m^-1) compared to the control (1.5 × 10¹⁴ m^-1) which leads to lower transmembrane pressure (TMP, 45.6 kPa) and inclined flux (4.4 L/m²/h) than those of the control (45.6 kPa TMP and 2.2 L/m²/h). These results contribute to the advanced treatment of LUM with a cost-effective and environmentally friendly strategy via technical convergence.

Reducing the Impacts of Biofouling in RO Membrane Systems through In Situ Low Fluence Irradiation Employing UVC-LEDs

Biofouling is a major concern for numerous reverse osmosis membrane systems. UV pretreatment of the feed stream showed promising results but is still not an established technology as it does not maintain a residual effect. By conducting accelerated biofouling experiments in this study, it was investigated whether low fluence UV in situ treatment of the feed using UVC light-emitting diodes (UVC-LEDs) has a lasting effect on the biofilm. The application of UVC-LEDs for biofouling control is a novel hybrid technology that has not been investigated, yet. It could be shown that a low fluence of 2 mJ∙cm^-2 delays biofilm formation by more than 15% in lab-scale experiments. In addition, biofilms at the same feed channel pressure drop exhibited a more than 40% reduced hydraulic resistance. The delay is probably linked to the inactivation of cells in the feed stream, modified adsorption properties or an induced cell cycle arrest. The altered hydraulic resistance might be caused by a change in the microbial community, as well as reduced adenosine triphosphate levels per cells, possibly impacting quorum sensing and extracellular polymeric substances production. Due to the observed biofilm attributes, low fluence UV-LED in situ treatment of the feed stream seems to be a promising technology for biofouling control.

Effects of Hydrogen Peroxide and Sodium Hypochlorite Aging on Properties and Performance of Polyethersulfone Ultrafiltration Membrane

Chemical reaction of main polymer and additive with oxidative cleaning agents plays an important role in aging of polymeric membrane for water and wastewater treatment. As a green and powerful oxidant, hydrogen peroxide (H2O2) can achieve good cleaning efficacy under alkaline condition, but its influence on membrane aging was poorly understood. In this study, degradation of polyethersulfone (PES) membrane due to H2O2 exposure under alkaline condition (pH 9 and 11) was holistically investigated by humic acid (HA) filtration experiments and multiple membrane characterization techniques, with sodium hypochlorite (NaClO) aging examined as a comparison. Membrane permeability and HA retention rate was hardly changed by H2O2 aging at an exposure dose of 500 g·h/L, whereas NaClO aging led to substantial increase of membrane permeability and significant decrease of retention ability. Meanwhile, H2O2 aging slightly increased fouling propensity with HA filtration, while NaClO aging resulted in more serious fouling. ATR-FTIR and XPS analysis revealed much less degradation of PES and hydrophilic additive by H2O2 than that by NaClO, and membrane morphology and surface properties were characterized to explain the variation of filtration performance. Overall, compared with cleaning with NaClO, membrane degradation can be minimized by cleaning with H2O2.