Preparation of Conductive Polyester Fibers Using Continuous Two-Step Plating Silver

Silver-coated hollow fiber surface plasmon resonance sensor for glucose detection with enhanced limit of detection

A fiber-optic surface plasmon resonance (SPR) biosensor based on a silver-coated hollow fiber (HF) structure for glucose detection is presented. The sensor surface was immobilized with 4-mercaptophenylboronic acid (PMBA) acting as a glucose recognition monolayer. Then, gold nanoparticles (AuNPs) modified with 2-aminoethanethiol (2-AET) and PMBA were introduced onto the sensor surface after glucose was captured to enhance the wavelength shift of the SPR phenomenon excited by the light transmitted in the wall of the HF sensor. Instead of the conventional one-step sensitization pretreatment commonly used in the deposition process of silver films for fiber-optic SPR sensors, a sensitization-activation two-step activation method was adopted in the fabrication of the proposed sensor. Experiments for glucose detection were performed on the fabricated sensors in the concentration range of 1 nM-1 mM. Results showed that the sensor fabricated by the two-step activation method has a much larger shift of resonance wavelength than the sensor fabricated using the one-step sensitization method. The resonance wavelength shift was found to be linear to the logarithm of the concentration in the range of 1 nM-1 mM. The sensor achieved a limit of detection (LOD) of as low as 1 nM, which is at least an order of magnitude lower than that of other fiber-optic sensors for glucose detection reported previously. The presented HF glucose sensor has the potential for biosensing applications and provides a large reference value in the study of optical fiber SPR sensors for biosensing.

Electroless silver plating on fabrics for antimicrobial coating: comparison between cotton and polyester

In the past few years, due to the Covid-19 pandemic, the interest towards textiles with antimicrobial functionalities faced a significant boost. This study proposes a rapid and convenient method, in terms of reactants and equipment, for fabricating antimicrobial coatings on textiles. Through the electroless silver plating reaction, silver coatings were successfully applied on cotton and polyester, rapidly and at room temperature. Functionalized samples were characterized by morphological (optical and scanning electron microscopies) and chemical tests (X-ray photoelectron spectroscopy, XPS) to investigate the nature of the silver coating. Although distinct nanoparticles did not form, XPS analysis detected the presence of silver, which resulted in an increased surface roughness and hydrophobicity of both cotton and polyester textiles. Ag-coated samples exhibited approximately 80% biocompatibility with murine L929 fibroblasts or human HaCaT cells, and strong antibacterial properties against Escherichia coli in direct contact tests. In antiviral experiments with SARS-CoV-2 virus, treated cotton showed a 100% viral reduction in 30 min, while polyester achieved 100% reduction in 1 h. With a human norovirus surrogate, the Feline Calicivirus, both treated textiles have a faster antiviral response, with more than 60% viral reduction after 5 min, while achieving a 100% reduction in 1 h. In conclusion, this study presents a fast, efficient, and low-cost solution for producing antimicrobial textiles with broad applications in medical and healthcare scenarios.

Structure and Physical Properties of Conductive Bamboo Fiber Bundle Fabricated by Magnetron Sputtering

The variety of conductive fibers has been constantly enriched in recent years, and it has made rapid development in the fields of electronic textiles, intelligent wearable, and medical care. However, the environmental damage caused by the use of large quantities of synthetic fibers cannot be ignored, and there is little research on conductive fibers in the field of bamboo, a green and sustainable material. In this work, we used the alkaline sodium sulfite method to remove lignin from bamboo, prepared a conductive bamboo fiber bundle by coating a copper film on single bamboo fiber bundles using DC magnetron sputtering, and analyzed its structure and physical properties under different process parameters, finding the most suitable preparation condition that combines cost and performance. The results of the scanning electron microscope show that the coverage of copper film can be improved by increasing the sputtering power and prolonging the sputtering time. The resistivity of the conductive bamboo fiber bundle decreased with the increase of the sputtering power and sputtering time, up to 0.22 Ω·mm; at the same time, the tensile strength of the conductive bamboo fiber bundle continuously decreased to 375.6 MPa. According to the X-ray diffraction results, Cu in the copper film on the surface of the conductive bamboo fiber bundle shows the preferred orientation of (111) the crystal plane, indicating that the prepared Cu film has high crystallinity and good film quality. X-ray photoelectron spectroscopy results show that Cu in the copper film exists in the form of Cu⁰ and Cu²⁺, and most are Cu⁰. Overall, the development of the conductive bamboo fiber bundle provides a research basis for the development of conductive fibers in a natural renewable direction.

Corrosion behavior of silver-coated conductive yarn

The corrosion mechanism and kinetics of the silver-coated conductive yarn (SCCY) used for wearable electronics were investigated under a NaCl solution, a main component of sweat. The corrosion occurs according to the mechanism in which silver reacts with chlorine ions to partly form sliver chloride on the surface of the SCCY and then the local silver chloride is detached into the electrolyte, leading to the electrical disconnect of the silver coating. Thus, the electrical conductance of the SCCY goes to zero after 2.7 h. The radial part-coating of gold, which is continuously electrodeposited in the longitudinal direction on the SCCY but is partly electrodeposited in the radial direction, extends the electrical conducting lifetime up to 192 h, despite the corrosion rate increasing from 129 to 196 mpy (mils per year). Results show that the gold partly-coating on the SCCY provides a current path for electrical conduction along the longitudinal direction until all the silver underneath the gold coating is detached from the SCCY strands, which creates the electrical disconnect. Based on the corrosion behavior, i.e., local oxidation and detachment of silver from the SCCY, the gold part-coating is more cost effective than the gold full-coating electrodeposited on the entire surface for electrically conducting SCCY.

Fabrication of robust silver plated conductive polyamide fibres based on tannic acid modification

A novel method for the preparation of silver plated conductive polyamide fibres (PA/Ag) based on tannic acid modification was reported in this work. The highly adhesive tannic acid was grafted onto the surface of sulphuric acid roughened polyamide fibres to sensitize the fibre. Then, the sensitized polyamide fibres were activated by low-concentration silver nitrate to form reactive centers. Chemical silver plating was finally carried out using silver ammonia solution with glucose. The surface morphology and chemical properties of the prepared polyamide fibres were analyzed and the surface resistance, fastness to washing, thermal decomposition properties, electrothermal properties, sensing properties and practical applications of the silver-plated polyamide fibres were also tested. The test results show that the prepared conductive fibres have excellent conductivity and stability, and have potential applications in flexible electronic devices and sensing fields.

Materials, Preparation Strategies, and Wearable Sensor Applications of Conductive Fibers: A Review

The recent advances in wearable sensors and intelligent human-machine interfaces have sparked a great many interests in conductive fibers owing to their high conductivity, light weight, good flexibility, and durability. As one of the most impressive materials for wearable sensors, conductive fibers can be made from a variety of raw sources via diverse preparation strategies. Herein, to offer a comprehensive understanding of conductive fibers, we present an overview of the recent progress in the materials, the preparation strategies, and the wearable sensor applications related. Firstly, the three types of conductive fibers, including metal-based, carbon-based, and polymer-based, are summarized in terms of their principal material composition. Then, various preparation strategies of conductive fibers are established. Next, the primary wearable sensors made of conductive fibers are illustrated in detail. Finally, a robust outlook on conductive fibers and their wearable sensor applications are addressed.

Preparation of Silver-Plated Para-Aramid Fiber by Employing Low-Temperature Oxygen Plasma Treatment and Dopamine Functionalization

Direct electroless silver plating of para-aramid (PPTA) is difficult due to its extremely low surface chemical energy. In order to facilitate the deposition of silver nanoparticles and to enhance the washing fastness, oxygen plasma treatment and dopamine modification were conducted before silver plating of PPTA fibers. Various techniques including scanning electron microscopy (SEM), attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR), X-ray diffractometer (XRD) and thermogravimetric analyzer (TGA) were used to characterize the surface morphology, chemical composition and thermal stability of the silver-plated PPTA fibers. Electrical resistance and silver content of the silver-coated PPTA fibers before and after standard washing were also studied. The results showed that silver nanoparticles were successfully coated onto the surface of PPTA fibers with and without plasma treatment, but the coating continuity and the electrical conductivity of the silver-coated PPTA fibers were greatly enhanced with the assistance of plasma treatment. It was also demonstrated that the washing fastness of silver-coated PPTA fibers was improved after plasma treatment as indicated by electrical resistance and continuity of the silver nanoparticles after various washing cycles. It was found that the electrical resistance of plasma-treated PPTA-PDA/Ag fibers prepared at an AgNO3 concentration of 20 g/L reached 0.89 Ω/cm and increased slightly to 0.94 Ω/cm after 10 standard washing cycles. The silver-coated PPTA fibers also showed stable electrical conductivity under 250 repeated stretching-releasing cycles at a strain of 3%.

A Novel Coloration of Polyester Fabric through Green Silver Nanoparticles (G-AgNPs@PET)

This paper reports a novel route for the coloration of polyester fabric with green synthesized silver nanoparticles (G-AgNPs@PET) using chitosan as a natural eco-friendly reductant. The formation of AgNPs was confirmed by UV-visible spectroscopy. The morphologies and average particles size of G-AgNPs was investigated by transmission electron microscope (TEM) analysis. The uniform deposition of G-AgNPs on the PET fabric surface was confirmed with scanning electron microscopy (SEM) and Fourier transform infrared (FT-IR) spectroscopy. The thermal properties were investigated using a thermogravimetric analyzer (TGA). The coloration and fastness properties of fabric were found to be significantly improved, a result related to the surface plasmon resonance of G-AgNPs. The antibacterial properties of fabric were also found to be excellent as more than 80% bacterial reduction was noticed even after 10 washing cycles. Overall, the proposed coating process using green nanoparticles can contribute to low-cost production of sustainable textiles.