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Vidales-Barriguete A, Barreira E, Gomes Dias S. Assessment of the Thermal Properties of Gypsum Plaster with Plastic Waste Aggregates. MATERIALS (BASEL, SWITZERLAND) 2024; 17:1663. [PMID: 38612176 PMCID: PMC11012318 DOI: 10.3390/ma17071663] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/19/2024] [Revised: 03/28/2024] [Accepted: 04/03/2024] [Indexed: 04/14/2024]
Abstract
Building material manufacturers must support new production models that encourage the manufacture of more efficient and sustainable products. This includes thinking about savings in the use of raw materials, a contribution to the energy efficiency of buildings during their useful life, and a reduction in the generation and deposit of waste in landfills. In this research, an analysis of the thermal properties of gypsum composites added with plastic waste is carried out using the most common methods, the steady state method and the transient plane source method, and the effect of water saturation on these composites is tested. The results show an improvement in the thermal performance of the composites (values reduced with respect to the reference by 4-7%), despite their heterogeneity, as well as a variation in the measurements carried out, depending on the method used for the measurements (variation up to 10%). It is also found that the degree of humidity negatively affects the thermal conductivity coefficient but, on the contrary, this coefficient is not altered in the composites with plastic waste, due to their lower hygroscopicity. Therefore, it is considered that the proposed eco-plasters are a good alternative to traditional plasters, with which to contribute to the achievement of the objectives of the current European directives on waste and circular economy.
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Affiliation(s)
- Alejandra Vidales-Barriguete
- Departamento de Tecnología de la Edificación, Escuela Técnica Superior de Edificación, Universidad Politécnica de Madrid, Avenida Juan de Herrera, 6, 28040 Madrid, Spain;
| | - Eva Barreira
- CONSTRUCT-LFC, Civil Engineering Department, Faculty of Engineering (FEUP), University of Porto, 4200-465 Porto, Portugal;
| | - Susana Gomes Dias
- CONSTRUCT-LFC, Civil Engineering Department, Faculty of Engineering (FEUP), University of Porto, 4200-465 Porto, Portugal;
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Romano-Matos V, Tundidor-Camba A, Vera S, Navarrete I, Videla A. Influences of Recycled Polyethylene Terephthalate Microplastic on the Hygrothermal and Mechanical Performance of Plasterboard with Polymethylhydrosiloxane Content. MATERIALS (BASEL, SWITZERLAND) 2024; 17:1652. [PMID: 38612163 PMCID: PMC11012448 DOI: 10.3390/ma17071652] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/27/2024] [Revised: 03/13/2024] [Accepted: 03/22/2024] [Indexed: 04/14/2024]
Abstract
New composites produced with recycled waste are needed to manufacture more sustainable construction materials. This paper aimed to analyze the hygrothermal and mechanical performance of plasterboard with a polymethylhydrosiloxane (PMHS) content, incorporating recycled PET microplastic waste and varying factors such as PMHS dose, homogenization time, and drying temperature after setting. A cube-centered experimental design matrix was performed. The crystal morphology, porosity, fluidity, water absorption, flexural strength, and thermal conductivity of plasterboards were measured. The results showed that incorporating recycled PET microplastics does not produce a significant difference in the absorption and flexural strength of plasterboards. However, the addition of recycled PET reduced the thermal conductivity of plasterboards by around 10%.
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Affiliation(s)
- Victoria Romano-Matos
- Department of Mining Engineering, Pontificia Universidad Catolica de Chile, Vicuña Mackenna 4860, Santiago 8320000, Chile;
| | - Alain Tundidor-Camba
- Physical Chemistry Department, Faculty of Chemistry and Pharmacy, Pontificia Universidad Catolica de Chile, Vicuña Mackenna 4860, Santiago 8320000, Chile;
- Research Laboratory for Organic Polymers (RLOP), Department of Organic Chemistry, Pontificia Universidad Catolica de Chile, Santiago 8320000, Chile
- UC Energy Center, Pontificia Universidad Catolica de Chile, Vicuña Mackenna 4860, Santiago 8320000, Chile;
| | - Sergio Vera
- UC Energy Center, Pontificia Universidad Catolica de Chile, Vicuña Mackenna 4860, Santiago 8320000, Chile;
- Department of Construction Engineering and Management, Pontificia Universidad Catolica de Chile, Vicuña Mackenna 4860, Santiago 8320000, Chile;
- Center for Sustainable Urban Development CEDEUS, Pontificia Universidad Catolica de Chile, Vicuña Mackenna 4860, Santiago 8320000, Chile
| | - Ivan Navarrete
- Department of Construction Engineering and Management, Pontificia Universidad Catolica de Chile, Vicuña Mackenna 4860, Santiago 8320000, Chile;
- Concrete Innovation Hub UC (CIHUC), Pontificia Universidad Catolica de Chile, Av. Vicuña Mackenna 4860, Santiago 7820436, Chile
| | - Alvaro Videla
- Department of Mining Engineering, Pontificia Universidad Catolica de Chile, Vicuña Mackenna 4860, Santiago 8320000, Chile;
- UC Energy Center, Pontificia Universidad Catolica de Chile, Vicuña Mackenna 4860, Santiago 8320000, Chile;
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Chen Y, Mi Z, Yang J, Zheng X, Wang H, Record MC, Boulet P, Wang J, Albina JM, Huang Y. Synthesis and Characterisation of Hemihydrate Gypsum-Polyacrylamide Composite: A Novel Inorganic/Organic Cementitious Material. MATERIALS (BASEL, SWITZERLAND) 2024; 17:1510. [PMID: 38612025 PMCID: PMC11012305 DOI: 10.3390/ma17071510] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/01/2024] [Revised: 03/20/2024] [Accepted: 03/23/2024] [Indexed: 04/14/2024]
Abstract
This study combined inorganic α-hemihydrate gypsum (α-HHG) with organic polyacrylamide (PAM) hydrogel to create a novel α-HHG/PAM composite material. Through this facile composite strategy, this fabricated material exhibited a significantly longer initial setting time and higher mechanical strength compared to α-HHG. The effects of the addition amount and the concentration of PAM precursor solution on the flowability of the α-HHG/PAM composite material slurry, initial setting time, and mechanical properties of the hardened specimens were investigated. The structural characteristics of the composite material were examined using XRD, FE-SEM, and TGA. The results showed that the initial setting time of the α-HHG/PAM composite material was 25.7 min, which is an extension of 127.43% compared to that of α-HHG. The flexural strength and compressive strength of the oven-dried specimens were 23.4 MPa and 58.6 MPa, respectively, representing increases of 34.73% and 84.86% over values for α-HHG. The XRD, FE-SEM, and TGA results all indicated that the hydration of α-HHG in the composite material was incomplete. The incompleteness is caused by the competition between the hydration process of inorganic α-HHG and the gelation process of the acrylamide molecules for water, which hinders some α-HHG from entirely reacting with water. The enhanced mechanical strength of the α-HHG/PAM composite material results from the tight interweaving and integrating of organic and inorganic networks. This study provides a concise and efficient approach to the modification research of hemihydrate gypsum.
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Affiliation(s)
- Yuan Chen
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, and School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (Z.M.); (J.Y.); (X.Z.); (H.W.); (J.W.); (J.-M.A.)
- New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, Wuhan 430068, China; (M.-C.R.); (P.B.)
| | - Zerui Mi
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, and School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (Z.M.); (J.Y.); (X.Z.); (H.W.); (J.W.); (J.-M.A.)
| | - Jiatong Yang
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, and School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (Z.M.); (J.Y.); (X.Z.); (H.W.); (J.W.); (J.-M.A.)
| | - Xuan Zheng
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, and School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (Z.M.); (J.Y.); (X.Z.); (H.W.); (J.W.); (J.-M.A.)
- New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, Wuhan 430068, China; (M.-C.R.); (P.B.)
| | - Huihu Wang
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, and School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (Z.M.); (J.Y.); (X.Z.); (H.W.); (J.W.); (J.-M.A.)
- New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, Wuhan 430068, China; (M.-C.R.); (P.B.)
| | - Marie-Christine Record
- New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, Wuhan 430068, China; (M.-C.R.); (P.B.)
- Aix-Marseille University, IM2NP, 13397 Marseille, CEDEX 20, France
- CNRS, IM2NP, 13397 Marseille, CEDEX 20, France
| | - Pascal Boulet
- New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, Wuhan 430068, China; (M.-C.R.); (P.B.)
- Aix-Marseille University, IM2NP, 13397 Marseille, CEDEX 20, France
- CNRS, IM2NP, 13397 Marseille, CEDEX 20, France
| | - Juan Wang
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, and School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (Z.M.); (J.Y.); (X.Z.); (H.W.); (J.W.); (J.-M.A.)
- New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, Wuhan 430068, China; (M.-C.R.); (P.B.)
| | - Jan-Michael Albina
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, and School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (Z.M.); (J.Y.); (X.Z.); (H.W.); (J.W.); (J.-M.A.)
- New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, Wuhan 430068, China; (M.-C.R.); (P.B.)
| | - Yiwan Huang
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, and School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (Z.M.); (J.Y.); (X.Z.); (H.W.); (J.W.); (J.-M.A.)
- New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, Wuhan 430068, China; (M.-C.R.); (P.B.)
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Wędrychowicz M, Papacz W, Walkowiak J, Bydałek A, Piotrowicz A, Skrzekut T, Kurowiak J, Noga P, Kostrzewa M. Determining the Mechanical Properties of Solid Plates Obtained from the Recycling of Cable Waste. MATERIALS (BASEL, SWITZERLAND) 2022; 15:9019. [PMID: 36556825 PMCID: PMC9782671 DOI: 10.3390/ma15249019] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/10/2022] [Revised: 12/08/2022] [Accepted: 12/12/2022] [Indexed: 06/17/2023]
Abstract
In this article, the possibility of obtaining a solid plate from waste cable sheaths, by mechanical recycling, i.e., grinding, plasticising and pressing, is discussed-waste cable sheaths being pure PVC with a slight admixture of silicone. Press moulding was carried out under the following conditions: temperature 135 °C, heating duration 1 h and applied pressure 10 MPa. The yield point of the obtained solid plate obtained was 15.0 + -0.6 MPa, flexural strength 0.94 MPa, yield point 0.47 MPa and Charpy's impact strength 5.1 kJ/m2. The resulting solid plate does not differ significantly from the input material, in terms of mechanical strength, so, from the point of view of strength, that is, from a technical point of view, such promising processing of waste cables can be carried out successfully in industrial practice.
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Affiliation(s)
- Maciej Wędrychowicz
- Institute of Materials and Biomedical Engineering, Faculty of Mechanical Engineering, University of Zielona Gora, Prof. Z. Szafrana Street 4, 65-516 Zielona Góra, Poland
| | - Władysław Papacz
- Institute of Mechanical Engineering, Faculty of Mechanical Engineering, University of Zielona Gora, Prof. Z. Szafrana Street 4, 65-516 Zielona Góra, Poland
| | - Janusz Walkowiak
- Institute of Mechanical Engineering, Faculty of Mechanical Engineering, University of Zielona Gora, Prof. Z. Szafrana Street 4, 65-516 Zielona Góra, Poland
| | - Adam Bydałek
- Institute of Materials and Biomedical Engineering, Faculty of Mechanical Engineering, University of Zielona Gora, Prof. Z. Szafrana Street 4, 65-516 Zielona Góra, Poland
| | - Andrzej Piotrowicz
- Institute of Materials and Biomedical Engineering, Faculty of Mechanical Engineering, University of Zielona Gora, Prof. Z. Szafrana Street 4, 65-516 Zielona Góra, Poland
| | - Tomasz Skrzekut
- Faculty of Non-Ferrous Metals, AGH University of Science and Technology, A. Mickiewicza Av. 30, 30-059 Cracow, Poland
| | - Jagoda Kurowiak
- Institute of Materials and Biomedical Engineering, Faculty of Mechanical Engineering, University of Zielona Gora, Prof. Z. Szafrana Street 4, 65-516 Zielona Góra, Poland
| | - Piotr Noga
- Faculty of Non-Ferrous Metals, AGH University of Science and Technology, A. Mickiewicza Av. 30, 30-059 Cracow, Poland
| | - Mirosław Kostrzewa
- Eko Harpoon Recycling sp. z o. o., Cząstków Mazowiecki 128, 05-152 Czosnów, Poland
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Abstract
The management of the huge amounts of waste generated from domestic and industrial activities has continued to be a source of concern for humanity globally because of its impact on the ecosystem and human health. Millions of tons of such used materials, substances, and products are therefore discarded, rejected, and abandoned, because they have no further usefulness or application. Additionally, owing to the dearth of affordable materials for various applications, the environmental impact of waste, and the high cost of procuring virgin materials, there have been intensive efforts directed towards achieving the reduction, minimization, and eradication of waste in human activities. The current review investigates zero-waste (ZW) manufacturing and the various techniques for achieving zero waste by means of resource recycling. The benefits and challenges of applying innovative technologies and waste recycling techniques in order to achieve ZW are investigated. Techniques for the conversion of waste glass, paper, metals, textiles, plastic, tire, and wastewater into various products are highlighted, along with their applications. Although waste conversion and recycling have several drawbacks, the benefits of ZW to the economy, community, and environment are numerous and cannot be overlooked. More investigations are desirable in order to unravel more innovative manufacturing techniques and innovative technologies for attaining ZW with the aim of pollution mitigation, waste reduction, cost-effective resource recovery, energy security, and environmental sustainability.
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Mechanical Behavior of Plaster Composites Based on Rubber Particles from End-of-Life Tires Reinforced with Carbon Fibers. MATERIALS 2021; 14:ma14143979. [PMID: 34300898 PMCID: PMC8305343 DOI: 10.3390/ma14143979] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/14/2021] [Revised: 07/08/2021] [Accepted: 07/14/2021] [Indexed: 11/17/2022]
Abstract
The principal objective of this research project is the disposal of end-of-life tire rubber waste and its incorporation in gypsum composites. As a continuation of previous projects, which established a reduction in the mechanical properties of the resulting products, the behavior of these composites is analyzed with the incorporation of carbon fibers. The density, Shore C hardness, flexural strength, compressive strength, dynamic modulus of elasticity, strength–strain curves, toughness and resistance values and microstructure of the material are studied and compared. The results obtained show a significant increase in the mechanical tensile strength of all of the samples containing fibers. The moduli of elasticity results show a decrease in rigidity and increase in toughness and resistance of the material produced by incorporating the fibers. An optimum dosage of a water/gypsum ratio of 0.6 and incorporation of 1.5% carbon fibers is proposed. This lightweight material, which offers a high mechanical performance, features characteristics which are suitable for large prefabricated building elements in the form of panels or boards.
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