The Green Approach to the Synthesis of Bio-Based Thermoplastic Polyurethane Elastomers with Partially Bio-Based Hard Blocks

Chemical Structure and Thermal Properties versus Accelerated Aging of Bio-Based Poly(ether-urethanes) with Modified Hard Segments

Aging of polymers is a natural process that occurs during their usage and storage. Predicting the lifetime of polymers is a crucial aspect that should be considered at the design stage. In this paper, a series of bio-based thermoplastic poly(ether-urethane) elastomers (bio-TPUs) with modified hard segments were synthesized and investigated to understand the structural and property changes triggered by accelerated aging. The bio-TPUs were synthesized at an equimolar ratio of reagents using the prepolymer method with the use of bio-based poly(trimethylene ether) glycol, bio-based 1,3-propanediol, and hexamethylene diisocyanate or hexamethylene diisocyanate/partially bio-based diisocyanate mixtures. The polymerization reaction was catalyzed by dibutyltin dilaurate (DBTDL). The structural and property changes after accelerated aging under thermal and hydrothermal conditions were determined using Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and dynamic mechanical thermal analysis (DMTA). Among other findings, it was observed that both the reference and aged bio-TPUs decomposed in two main stages and exhibited thermal stability up to approximately 300 °C. Based on the research conducted, it was found that accelerated aging impacts the supramolecular structure of TPUs.

Structure-Property Relationship and Multiple Processing Studies of Novel Bio-Based Thermoplastic Polyurethane Elastomers

Currently, the growing demand for polymeric materials has led to an increased need to develop effective recycling methods. This study focuses on the multiple processing of bio-based thermoplastic polyurethane elastomers (bio-TPUs) as a sustainable approach for polymeric waste management through mechanical recycling. The main objective is to investigate the influence of two reprocessing cycles on selected properties of bio-TPUs. Two series of bio-based TPUs were synthesized via a solvent-free two-step method with the use of hexamethylene diisocyanate or hexamethylene diisocyanate/partially bio-based diisocyanate mixtures, bio-based poly(triamethylene ether) glycol, and bio-based 1,3 propanediol. Both the raw bio-TPUs and those subjected to two reprocessing cycles were examined with respect to their chemical, physical, thermal, thermomechanical, and mechanical properties. The conducted research revealed that reprocessing led to changes in the phase separation between the hard and soft segments, thereby affecting the bio-TPUs' properties. Both series of materials showed similar chemical structures regardless of reprocessing (slight changes were observed in the range of carbonyl peak). The thermal properties of TPUs exhibited slight differences after each reprocessing cycle, but generally, the non-processed and reprocessed bio-TPUs were thermally stable up to about 300 °C. However, significant differences were observed in their mechanical properties. The tensile strength increased to 34% for the twice-reprocessed bio-TPUs, while the elongation at break increased by ca. 200%. On the other hand, the processing cycles resulted in a decrease in the hardness of both bio-TPU series (ca. 3-4 °ShA). As a result, the prepared bio-TPUs exhibited characteristics that were closer to those of the sustainable materials model, promoting the circular economy of plastics, with environmental benefits arising from their recyclability and their high content of bio-based monomers (78.4-78.8 wt.%).

Sustainable Elastomers for Actuators: "Green" Synthetic Approaches and Material Properties

Elastomeric materials have great application potential in actuator design and soft robot development. The most common elastomers used for these purposes are polyurethanes, silicones, and acrylic elastomers due to their outstanding physical, mechanical, and electrical properties. Currently, these types of polymers are produced by traditional synthetic methods, which may be harmful to the environment and hazardous to human health. The development of new synthetic routes using green chemistry principles is an important step to reduce the ecological footprint and create more sustainable biocompatible materials. Another promising trend is the synthesis of other types of elastomers from renewable bioresources, such as terpenes, lignin, chitin, various bio-oils, etc. The aim of this review is to address existing approaches to the synthesis of elastomers using "green" chemistry methods, compare the properties of sustainable elastomers with the properties of materials produced by traditional methods, and analyze the feasibility of said sustainable elastomers for the development of actuators. Finally, the advantages and challenges of existing "green" methods of elastomer synthesis will be summarized, along with an estimation of future development prospects.

ReaxFF molecular dynamics simulation of the thermal decomposition reaction of bio-based polyester materials

Bio-based polyester elastomers have been widely studied by researchers in recent years because of their comprehensive sources of monomers and environmentally friendly characteristics. However, compared with traditional petroleum-based elastomers, the thermal decomposition temperature of bio-based polyester elastomers is generally low, limiting the application of bio-based elastomers. An effective strategy to increase the intrinsic thermal decomposition temperature (T_d) of bio-based elastomers is to increase the length of the monomer carbon chain in the bio-based elastomers. In this work, the content of dodecanedioic acid (DDA) in a bio-based polyester elastomer composed of butanediol (BDO) and succinic acid (SUA) was increased to improve the T_d of the bio-based polyester elastomer through the reaction force-field molecular dynamics (ReaxFF-MD) simulations. And the thermal decomposition mechanism of the bio-based polyester was analyzed in detail. By calculating the change rate of the molecular chain mean square displacement (MSD), it was determined that when the content of DDA was 50%, the T_d of the bio-based elastomer was up to 718 K. By calculating the activation energy of thermal decomposition and further analyzing the thermal decomposition process, it is found that the thermal decomposition of the bio-based polyester elastomer is mainly through breaking the C-O bond in the backbone. This work is expected to provide theoretical guidance for designing and fabricating highly heat-resistant bio-based elastomers by systematically exploring the thermal decomposition mechanism of bio-based polyester elastomers.

Sustainable Strategy for Algae Biomass Waste Management via Development of Novel Bio-Based Thermoplastic Polyurethane Elastomers Composites

This work concerns the waste management method of algae biomass wastes (ABW). For this purpose, we prepared bio-based thermoplastic polyurethane elastomer (bio-TPU) composites. Algae biomass wastes are derived from algal oil extraction of Chlorella vulgaris and from biomass of Enteromorpha and Zostera marina. ABWs were used in the bio-TPUs composites as a filler in the quantity of 1, 5, 10, and 15 wt.%. The bio-based composites were prepared via the in situ method. Polymer matrix was synthesized from a bio-based polyester polyol, diisocyanate mixture (composed of partially bio-based and synthetic diisocyanates), and bio-based 1,3 propanediol. In this study, the chemical structure, morphology, thermal and mechanical properties of prepared composites were investigated. Based on the conducted research, it was determined that the type and the content of algae waste influence the properties of the bio-based polyurethane matrix. In general, the addition of algae biomass wastes led to obtain materials characterized by good mechanical properties and noticeable positive ecological impact by increasing the total amount of green components in prepared bio-TPU-based composites from 68.7% to 73.54%.

Natural Phenolic Compounds as Modifiers for Epoxidized Natural Rubber/Silica Hybrids

Silica is a popular filler, but in epoxidized natural rubber, can act as a cross-linking agent. Unfortunately, a high amount of silica is necessary to obtain satisfactory tensile strength. Moreover, a high amount of silica in ENR/silica hybrids is associated with low elongation at break. In our paper, we propose natural phenolic compounds, including quercetin, tannic acid, and gallic acid as natural and safe additional crosslinkers dedicated to ENR/silica hybrids to obtain bio-elastomers with improved mechanical properties. Therefore, toxic crosslinkers, such as peroxides or harmful accelerators can be eliminated. The impact of selected natural phenolic compounds on crosslinking effect, mechanical properties, color, and chemical structure of ENR/silica composite have been analyzed. The obtained results indicated that only 3 phr of selected natural phenolic compounds is able to improve crosslinking effect as well as mechanical properties of ENR/silica hybrids. Moreover, some of the prepared materials tend to regain mechanical properties after reprocessing. Such materials containing only natural and safe ingredients have a chance of becoming novel elastomeric biomaterials dedicated to biomedical applications.

Green TPUs from Prepolymer Mixtures Designed by Controlling the Chemical Structure of Flexible Segments

This study concerns green thermoplastic polyurethanes (TPU) obtained by controlling the chemical structure of flexible segments. Two types of bio-based polyether polyols—poly(trimethylene glycol)s—with average molecular weights ca. 1000 and 2700 Da were used (PO3G1000 and PO3G2700, respectively). TPUs were prepared via a two-step method. Hard segments consisted of 4,4′-diphenylmethane diisocyanates and the bio-based 1,4-butanodiol (used as a chain extender and used to control the [NCO]/[OH] molar ratio). The impacts of the structure of flexible segments, the amount of each type of prepolymer, and the [NCO]/[OH] molar ratio on the chemical structure and selected properties of the TPUs were verified. By regulating the number of flexible segments of a given type, different selected properties of TPU materials were obtained. Thermal analysis confirmed the high thermal stability of the prepared materials and revealed that TPUs based on a higher amount of prepolymer synthesized from PO3G2700 have a tendency for cold crystallization. An increase in the amount of PO3G1000 at the flexible segments caused an increase in the tensile strength and decrease in the elongation at break. Melt flow index results demonstrated that the increase in the amount of prepolymer based on PO3G1000 resulted in TPUs favorable in terms of machining.