Mechanical Properties of Bio-Composites Based on Epoxy Resin and Nanocellulose Fibres

Nonlinear Dynamic Mechanical and Impact Performance Assessment of Epoxy and Microcrystalline Cellulose-Reinforced Epoxy

This study focusses on imrpoving the mechanical performance of epoxy resin by reinforcing it with microcrystalline cellulose (MCC). Epoxy composites with varying MCC mass fractions (0.5%, 1%, 1.5%, and 2%) are prepared and characterised to assess the influence of MCC on strain-rate-dependent flexural properties, impact resistance, and nonlinear viscoelastic behaviour. Three-point bending tests at different strain rates reveal that MCC notably increases the flexural strength and leads to nonlinear mechanical behaviour. It is shown that stiffness, strength and elongation at break increase with rising MCC content. Charpy impact tests show improved energy absorption and toughness, while Dynamic Mechanical Analysis (DMA) demonstrates that the materials prepared exhibit increased storage modulus and improved damping across a frequency range. These results indicate that MCC serves as an effective bio-based reinforcement, significantly boosting the strength and toughness of epoxy composites. The findings contribute to the development of sustainable, high-performance materials for advanced engineering applications.

Sustainable nanocellulose coating for EPS geofoam extracted from agricultural waste

Expanded polystyrene (EPS) geofoam blocks are gaining acceptance across industries due to their low density, insulation properties, strength, compressibility, and shock absorption under dynamic loads. The effective application of EPS is impeded by restrictions imposed by using conventional polymer-based synthetic geomembrane insulation ought for protection. Meanwhile, the production process of the geomembrane has detrimental environmental impacts, incurs high costs, and limits the utilization of EPS blocks in various applications. This research aims to create an innovative nanocoating substance using nanocellulose derived from agricultural residues to provide an eco-friendly alternative to geomembranes. The nanocellulose was extracted from four agricultural waste materials; sugarcane bagasse, banana fibers, rice straw, and spent-ground coffee; where each had a local percentage yield of 35 %, 25 %, 19 %, and 10 %, respectively. Based upon a technical criterion provided by the transmission electron microscopy (TEM) micrographs, the TOPSIS multi-criteria decision-making method was used to rank the sustainability of waste materials. It was found that sugarcane bagasse (SCB) is the most sustainable type with the smallest nano particle size. Nanocellulose extracted from SCB was characterized using X-ray diffraction (XRD), energy dispersive X-ray (EDX), nuclear magnetic resonance (NMR), and Fourier transform infrared spectroscopy (FTIR). The innovative nanocellulose coating primarily consisted of a nanocellulose mixture (SCB + water), polyvinyl acetate (PVA), and zinc oxide. Fourteen distinct formulas were obtained to identify the optimal proportions suitable for application on EPS surface with respect to the nano particle size, purity, and binding energy between the elements. It was found that the optimum formula consists of 42 % SCB, 50 % PVA, and 8 % zinc oxide.

Hierarchical Interfacial Construction by Grafting Cellulose Nanocrystals onto Carbon Fiber for Improving the Mechanical Performance of Epoxy Composites

Carbon fiber-reinforced composites have been widely used in the aerospace industry because of their superior comprehensive performance, including high strength, low density, fatigue resistance, long service life, etc. The interface between the fiber reinforcement and the matrix is one of the key factors that determines the performance of the composites. The construction of covalent bonding connections between the components has proven to be an effective strategy for improving the interfacial bonding strength but always reduces the toughness. In this work, dual silane coupling agents are applied to covalently connect cellulose nanocrystals (CNCs) onto carbon fibers, constructing hierarchical interfacial connections between the fibers and the epoxy matrix and significantly improving the interfacial bonding strength. As a result, the tensile strength of the epoxy composites increased from 519 MPa to nearly 900 MPa, which provides a potential approach for significantly improving the mechanical performance of composites.

Development and characterization of smart composites reinforced with fibrillated cellulose and nickel-titanium alloy

The current study presents the synergistic effects of fibrillated cellulose (FC) and nickel-titanium (NiTi) alloy on the performance properties of smart composites. Epoxy resin was reinforced with loadings of 1 %, 3 %, and 5 % FC and 3 % NiTi. The composites were produced using the casting method. The morphological properties have been analyzed using scanning electron microscopy (SEM). For mechanical properties, yield strength, modulus of elasticity, hardness, and impact energy were determined. The corrosion rate was determined via electrochemical corrosion testing. The recovery test was used to measure the shape-memory of the composites. The self-healing of the artificial defect in the composites was observed using a thermal camera. The yield strength, modulus of elasticity, hardness, and impact energy of composites reinforced with 5 % FC and 3 % NiTi increased by 168.2 %, 290 %, 33.3 %, and 114.3 %, respectively, compared to pure epoxy resin. There has been a 56.3 % decrease in the corrosion rate. The percentage of composites that returned from the final state to the original state after a deformation was 4 %. Self-healing analysis revealed that the scratch defect in composites was healed after 24 h. It is concluded that smart composites can be used in the aviation and automotive industries.

Nanocellulose Grades with Different Morphologies and Surface Modification as Additives for Waterborne Epoxy Coatings

While adding different micro- and nanocellulose types into epoxy coating formulations with waterborne phenalkamine crosslinker, effects on processing conditions and coating performance were systematically investigated. The variations in viscosity, thermal and thermomechanical properties, mechanical behavior, abrasive wear, water contact angles, and coating morphologies were evaluated. The selected additives include microcrystalline cellulose (MCC) at 1 to 10 wt.% and cellulose nanocrystals (CNC), cellulose nanofibers (CNF), cellulose microfibers (CMF), and hydrophobically modified cellulose microfibers (mCMF) at 0.1 to 1.5 wt.%. The viscosity profiles are determined by the inherent additive characteristics with strong shear thinning effects for epoxy/CNF, while the epoxy/mCMF provides lower viscosity and better matrix compatibility owing to the lubrication of encapsulated wax. The crosslinking of epoxy/CNF is favored and postponed for epoxy/(CNC, CMF, mCMF), as the stronger interactions between epoxy and CNF are confirmed by an increase in the glass transition temperature and reduction in the dampening factor. The mechanical properties indicate the highest hardness and impact strength for epoxy/CNF resulting in the lowest abrasion wear rates, but ductility enhances and wear rates mostly reduce for epoxy/mCMF together with hydrophobic protection. In addition, the mechanical reinforcement owing to the specific organization of a nanocellulose network at percolation threshold concentrations of 0.75 wt.% is confirmed by microscopic analysis: the latter results in a 2.6 °C (CNF) or 1.6 °C (CNC) increase in the glass transition temperature, 50% (CNF) or 20% (CNC) increase in the E modulus, 37% (CNF) or 32% (CNC) increase in hardness, and 58% (CNF) or 33% (CNC) lower abrasive wear compared to neat epoxy, while higher concentrations up to 1.5 wt.% mCMF can be added. This research significantly demonstrates that nanocellulose is directly compatible with a waterborne phenalkamine crosslinker and actively contributes to the crosslinking of waterborne epoxy coatings, changing the intrinsic glass transition temperatures and hardness properties, to which mechanical coating performance directly relates.

Bio-based hyperbranched epoxy resins: synthesis and recycling

Epoxy resins (EPs), accounting for about 70% of the thermosetting resin market, have been recognized as the most widely used thermosetting resins in the world. Nowadays, 90% of the world's EPs are obtained from the bisphenol A (BPA)-based epoxide prepolymer. However, certain limitations severely impede further applications of this advanced material, such as limited fossil-based resources, skyrocketing oil prices, nondegradability, and a "seesaw" between toughness and strength. In recent years, more and more research has been devoted to the preparation of novel epoxy materials to overcome the compromise between toughness and strength and solve plastic waste problems. Among them, the development of bio-based hyperbranched epoxy resins (HERs) is unique and attractive. Bio-based HERs synthesized from bio-derived monomers can be used as a matrix resin or a toughener resulting in partially or fully bio-based epoxy thermosets. The introduction of a hyperbranched structure can balance the strength and toughness of epoxy thermosets. Here, we especially focused on the recent progress in the development of bio-based HERs, including the monomer design, synthesis approaches, mechanical properties, degradation, and recycling strategies. In addition, we advance the challenges and perspectives to engineering application of bio-based HERs in the future. Overall, this review presents an up-to-date overview of bio-based HERs and guidance for emerging research on the sustainable development of EPs in versatile high-tech fields.

Sodium alginate/Hydroxyapatite/nanocellulose composites: Synthesis and Potentials for bone tissue engineering

Sodium alginate/hydroxyapatite/Nano cellulose (SA/HA/NC) nanocomposite films that possess good biocompatibility for bone tissue engineering are prepared by a simple solution casting. HA is one of the most frequently used bioceramic materials to achieve a high biocompatibility. The bionanocomposite films are analysed by XRD, SEM, EDAX and FTIR studies. XRD confirms the existence of fillers in the polymer. FTIR spectrum shows the different functional modes in the bionanocomposite films. The morphology of fillers and bionanocomposite films are obtained through SEM. The inclusion of NC with different concentrations into the biopolymer film improves the tensile strength. As a result, the loading of 5 wt % of NC and 10 wt% of HA in the SA polymer shows high tensile strength when compared to the pure SA, SA filled with 10 wt% of HA and SA loaded with 10 wt% of HA and inclusion of NC (0.5 and 2.5 wt%). The tensile strength (TS) of bionanocomposite film with 10 wt % of HA is increased by 17%. TS of bionanocomposite film with 0.5 and 2.5 wt% of NC is increased by 177 and 277%, whereas TS of bionanocomposite film loaded 5 wt% of NC is increased by 331%. The swelling, biodegradation and biomineralization tests suggest that this bionanocomposite films are hopeful biomaterials for bone tissue engineering.

Tailoring an Effective Interface between Nanocellulose and the Epoxidized Linseed Oil Network through Functionalization

Sustainable nanocomposite materials based on different functionalized nanocellulose (NC) structures embedded in epoxidized linseed oil (ELO) were developed as foundation toward a greener approach for anticorrosive coating evolution. The work leans on functionalization with (3-aminopropyl) triethoxysilane (APTS), (3-glycidyloxypropyl)trimethoxysilane (GPTS), and vanillin (V) of NC structures isolated from plum seed shells, evaluated as potential reinforcing agents for the increase of thermomechanical properties and water resistance of epoxy nanocomposites from renewable resources. The successful surface modification was confirmed from the deconvolution of X-ray photoelectron spectra for C 1s and correlated with Fourier transform infrared (FTIR) data. The secondary peaks assigned to C-O-Si at 285.9 eV and C-N at 286 eV were observed with the decrease of the C/O atomic ratio. Compatibility and efficient interface formation between the functionalized NC and the biobased epoxy network from linseed oil were translated as decreased values for the surface energy of bio-nanocomposites and better dispersion imaged through scanning electron microscopy (SEM). Thus, the storage modulus of the ELO network reinforced with only 1% APTS-functionalized NC structures reached 5 GPa, an almost 20% increase compared with that of the neat matrix. Mechanical tests were applied to assess an increase of 116% in compressive strength for the addition of 5 wt % NCA to the bioepoxy matrix.

Contribution of the Surface Treatment of Nanofibrillated Cellulose on the Properties of Bio-Based Epoxy Nanocomposites Intended for Flexible Electronics

The growing interest in materials derived from biomass has generated a multitude of solutions for the development of new sustainable materials with low environmental impact. We report here, for the first time, a strategy to obtain bio-based nanocomposites from epoxidized linseed oil (ELO), itaconic acid (IA), and surface-treated nanofibrillated cellulose (NC). The effect of nanofibrillated cellulose functionalized with silane (NC/S) and then grafted with methacrylic acid (NC/SM) on the properties of the resulted bio-based epoxy systems was thoroughly investigated. The differential scanning calorimetry (DSC) results showed that the addition of NCs did not influence the curing process and had a slight impact on the maximum peak temperature. Moreover, the NCs improved the onset degradation temperature of the epoxy-based nanocomposites by more than 30 °C, regardless of their treatment. The most important effect on the mechanical properties of bio-based epoxy nanocomposites, i.e., an increase in the storage modulus by more than 60% at room temperature was observed in the case of NC/SM addition. Therefore, NC's treatment with silane and methacrylic acid improved the epoxy-nanofiber interface and led to a very good dispersion of the NC/SM in the epoxy network, as observed by the SEM investigation. The dielectric results proved the suitability of the obtained bio-based epoxy/NCs materials as substitutes for petroleum-based thermosets in the fabrication of flexible electronic devices.

Mechanical Properties of a Bone-like Bioceramic-Epoxy-Based Composite Material with Nanocellulose Fibers

Several composite materials are being investigated as reinforcement fillers for surgery simulations. This study presents an artificial composite material with properties similar to those of the human bone, which may be used in surgery simulations. Moreover, considering the potential toxicity of debris generated during sawing, a safe epoxy-based composite material was synthesized using cellulose nanocrystals (CNCs) and bioceramics (i.e., hydroxyapatite, Yttria stabilized zirconia oxide, Zirconia oxide), which were used to mimic the stiffness of human bone. To examine the change in mechanical properties according to the composition, 1, 3, and 5 wt% of CNCs were mixed with 5 wt% of the bioceramics. When CNCs were added at 1 wt%, there was a confirmed change in the non-linear stiffness and ductility. The CNC-added specimen fractured when forming a nano-network around the local CNCs during curing. In contrast, the specimen without CNCs was more densely structured, and combined to form a network of all specimens such that a plastic region could exist. Thus, this study successfully manufactured a material that could mimic longitudinal and transverse characteristics similar to those of real human bone, as well as exhibit mechanical properties such as strength and stiffness. Bioceramics are harmless to the human body, and can be used by controlling the added quantity of CNCs. We expect that this material will be suitable for use in surgery simulations.

Accelerated Aging of Epoxy Biocomposites Filled with Cellulose

The presented research concerns the mechanochemical modification of a snap-cure type of epoxy resin, A.S. SET 1010, with the addition of different amounts of cellulose (0, 2, 5, 10, 15 and 20 per 100 resin), for a novel, controlled-degradation material with possible application in the production of passenger seats in rail transport. Composite samples were prepared on a hydraulic press in ac-cordance with the resin manufacturer’s recommendations, in the form of tiles with dimensions of 80 × 80 × 1 mm. The prepared samples were subjected to thermo-oxidative aging and weathering for a period of 336 h. Changes in the color and surface defects in the investigated composites were evaluated using UV-Vis spectrophotometry (Cie-Lab). The degree of degradation by changes in the chemical structure of the samples was analyzed using FTIR/ATR spectroscopy. Differential scan-ning calorimetry (DSC) and thermogravimetric analysis (TGA) tests were performed, and the sur-face energy of the samples was determined by measuring the contact angle of droplets. Tests were performed to determine changes in cellulose-filled epoxy resin composites after thermo-oxidative aging and weathering. It was found out that the addition of cellulose did not inflict sufficient changes to the properties within tested parameters. In the tested case, cellulose acted as a natural active biofiller. Our research is in line with the widespread pursuit of pro-ecological solutions in industry and the creation of materials with a positive impact on the natural environment.

Recent Advances in Development of Waste-Based Polymer Materials: A Review

Limited petroleum sources, suitable law regulations, and higher awareness within society has caused sustainable development of manufacturing and recycling of polymer blends and composites to be gaining increasing attention. This work aims to report recent advances in the manufacturing of environmentally friendly and low-cost polymer materials based on post-production and post-consumer wastes. Sustainable development of three groups of materials: wood polymer composites, polyurethane foams, and rubber recycling products were comprehensively described. Special attention was focused on examples of industrially applicable technologies developed in Poland over the last five years. Moreover, current trends and limitations in the future “green” development of waste-based polymer materials were also discussed.

Disposable Food Packaging and Serving Materials-Trends and Biodegradability

Food is an integral part of everyone’s life. Disposable food serving utensils and tableware are a very convenient solution, especially when the possibility of the use of traditional dishes and cutlery is limited (e.g., takeaway meals). As a result, a whole range of products is available on the market: plates, trays, spoons, forks, knives, cups, straws, and more. Both the form of the product (adapted to the distribution and sales system) as well as its ecological aspect (biodegradability and life cycle) should be of interest to producers and consumers, especially considering the clearly growing trend of “eco-awareness”. This is particularly important in the case of single-use products. The aim of the study was to present the current trends regarding disposable utensils intended for contact with food in the context of their biodegradability. This paper has summarized not only conventional polymers but also their modern alternatives gaining the attention of manufacturers and consumers of single-use products (SUPs).