Effect of Intercritical Annealing Time on Microstructure Evolution and Mechanical Properties of Low Carbon Medium Manganese Steel Subjected to Multi-Step Heat Treatment Process

Superior Comprehensive Mechanical Properties of a Low-Carbon Medium Manganese Steel for Replacing AISI 4330 Steel in the Oil and Gas Industry

A low-carbon medium manganese steel (0.12C-3.13Mn) containing Cr, Ni, Mo, V, and Cu elements was designed to replace the AISI 4330 steel applied in the oil and gas industry. The mechanical properties, microstructures, and fatigue crack growth rate were comparatively analyzed using uniaxial tension tests, microstructure characterization, and compact tension with fatigue crack growth characterization. The results showed that the ductility and -40 °C impact energy of 0.12C-3.13Mn steel were better than AISI 4330 steel (from 115 J to 179 J), while the yield strength of 957 MPa of the former was lower than the latter of 1060 MPa after being subjected to the same tempering process. The microstructure of 0.12C-3.13Mn steel was composed of a mixture of tempered martensite, reversed austenite, and nanosized precipitation particles, while the microstructure of S4330 steel contained ferrite and large-size Fe₃C with lath and near-spherical morphologies. Compared to Cr-rich Fe₃C, (V, Mo)C and Cu-rich particles have smaller sizes and, thus, provide more strengthening increment, leading to a higher yield ratio. The impressive fatigue-resistance property was obtained in 0.12C-3.13Mn steel because the threshold value was 5.23 MPa*m^1/2 compared to the value of 4.88 MPa*m^1/2 for S4330 steel. Even if the fatigue crack grew, the stress intensity factor range of 0.12C-3.13Mn steel was obviously wider than that of AISI 4330 steel due to the presence of reversed austenite and secondary cracks. Overall, the AISI 4330 steel could be replaced with the designed 0.12C-3.13Mn steel due to the similar strength and better ductility, low-temperature toughness, and fatigue-resistance property.

Optimization of Heat Treatment for 38Si7 Spring Steel with Excellent Mechanical Properties and Controlled Decarburization

Optimizing the heat treatment procedure with 13 mm diameter 38Si7 spring steel is critical for developing high-performance, low-cost, large spring steel for railway clips. The effects of quenching temperature, holding time, tempering temperature, and tempering time on the microstructure and mechanical properties were investigated using an orthogonal experiment, designed with four factors and three levels. The best heat treatment settings were explored, as well as the variation laws of mechanical properties, decarburization behavior, and fracture morphology. The results demonstrated that quenching temperature and tempering temperature had the most impact on plasticity and tempering temperature, while time had the most effect on strength. The optimized heat treatment schemes made the elongation increase by up to 106% and the reduction in area increase by up to 67%, compared with the standard BS EN 10089-2002, and there were mixed fractures caused by ductility and brittleness. The fracture tests showed a good performance of 20.2 GPa·%, and the heat treatment processes’ minimum decarburization depth of 93.4 μm was determined. The optimized process would obtain stronger plastic deposition and better decarburization performance. The microstructure was simply lightly tempered martensite, and the matrix still retained the acicular martensite. The optimal heat treatment process is quenching at 900 °C for 30 min (water cooling), followed by tempering at 430 °C for 60 min (air cooling). The research led to a solution for increasing the overall mechanical characteristics and decreasing the surface decarburization of 38Si7 spring steel with a diameter of 13 mm, and it set the foundation for increasing the mass production of railway clips of this size.