Optimizing the ECAP Parameters of Biodegradable Mg-Zn-Zr Alloy Based on Experimental, Mathematical Empirical, and Response Surface Methodology

Improved corrosion resistance and mechanical properties of severely deformed ZM31 alloy

The hexagonal close-packed (HCP) crystal structure of Mg alloys lead to poor formability as well as other undesirable mechanical behaviors in an otherwise highly sought-after alloy for commercial use. This study investigates the evolution of microstructure, texture, corrosion and mechanical behaviors in Mg-Zn-Mn (ZM31) alloy after processing using Equal Channel Angular Pressing (ECAP). Dynamic recrystallization was evident in the ECAP-processed samples, correlated with a substantial fiber structure, and resulted in the attainment of notable grain refinement and high lattice strain. Average grain sizes of 2.2 and 2 μm were achieved via 2 and 4-Pass Bc processing, respectively. This significant refinement yielded lower corrosion rates through enhancement of the thickness, coherency, and stability of formed protective oxide layers. The corrosion rate in the NaCl medium was substantially enhanced by 99.5% after four passes via route Bc. The recrystallized fine structure was found to have contributed to yield strength, ultimate strength, and microhardness improvements. Deformation enhanced yield and ultimate strengths by 132% and 64%, respectively. The distinctive grain refinement mechanism exhibited through the current ECAP procedure has potential to pave the way for novel and impactful utilizations of ZM31 in industries that demand exceptional mechanical and corrosion performance.

Effect of Plastic Deformation on the Structure and Mechanical Properties of the Zn-4Ag-1Cu Zinc Alloy

It is known that zinc biodegradable alloys are a promising material for producing biomedical implants for orthopedics and vascular stents. Among them, the Zn-Ag-Cu zinc alloy is of special interest due to the antibacterial and antimicrobial properties of Ag and Cu. To improve the mechanical properties of the Zn-4Ag-1Cu zinc alloy, the effect of equal-channel angular pressing (ECAP) on the microstructure and strength has been investigated. The ECAP conditions for the Zn-4Ag-1Cu alloy were chosen by modeling in the Deform 3 D program (temperature and strain rate). The microstructure was analyzed using transmission electron microscopy, scanning electron microscopy and X-ray diffraction analysis. The study of strength was carried out by measuring the microhardness and tensile tests of small samples with a gauge dimension of 0.8 × 1 × 4 mm³. The microstructure after ECAP was characterized by equiaxed grains ranging in a size from 1.5 µm to 4 µm with particles in a size from 200 nm to 1 µm uniformly distributed along the boundaries. The ECAP samples showed a high strength of 348 MPa and good ductility of up to 30%, demonstrating their great potential as promising materials for producing medical stents.