Impacts of Multilayer Hybrid Coating on PSF Hollow Fiber Membrane for Enhanced Gas Separation

Development of Hollow Fiber Membranes Functionalized with Ionic Liquids for Enhanced CO2 Separation

The combination of CO2-selective ionic liquids (ILs) with block copolymers, such as Pebax 1657, has demonstrated an enhancement of the gas separation capabilities of polymeric membranes. In the current work, the development of composite membranes by applying a thin, concentrated selective layer made of Pebax/imidazolium-based ionic liquids (ILs) is presented. The objective of the experiments was to determine the optimized IL loading and investigate how the alteration of the anion impacts the properties of the membranes. Two membrane configurations have been studied: coated flat sheet membranes, supported on a porous poly(ether sulfone) (PES) layer, as well as composite hollow fiber membranes, supported on commercial polypropylene (PP) hollow fibers. Coated hollow fiber composites were fabricated using a continuous coating method, offering a straightforward scalability in the manufacturing process. The determined mechanical pressure stability of hollow fiber composites reached up to 5 bar, indicating their potential for various industrial gas separation applications. It was found that the Pebax 1657-based coating containing 40 wt % [C6mim][NTf2] yielded membranes with the best gas separation properties, for both the coated flat sheet and the hollow fiber configurations. The CO2 permeance of hollow fibers reached 23.29 GPU, whereas the CO2/N2 ideal selectivity stood at 8.7, suggesting the necessity of the further enhancement of the coating technique, which can be achieved, for example, through application of multiple coatings. Nonetheless, the superior ideal selectivity of the CO2/CO separation, reaching 12.44, gave a promising outlook for further novel membrane applications, which involve the separation of the aforementioned gases.

Innovative strategies for enhancing gas separation: Ionic liquid-coated PES membranes for improved CO2/N2 selectivity and permeance

As a cost-effective advancement in membrane technology, this study investigates the impact of PEG additive and CBT on the structural, stability, and gas permeance properties of PES-coated membranes, utilizing 1-dodecyl-3-methylimidazolium chloride ionic liquid ([DDMI][Cl] IL) as a carrier liquid. BET and FT-IR analyses highlight the significant enhancement in performance through the immobilization of pores with [DDMIM][Cl] IL. The investigation focuses on PES-M5-coated membranes, revealing excellent stability in finger-like pore structures prepared through direct immersion and nitrogen pressure immobilization. PES-M5-coated membranes with [DDMIM][Cl] IL via direct immersion experience lower weight loss than those coated using nitrogen pressure, with critical pressures at 1.4 and 1.25 bar, respectively. The study identifies PES-coated membranes, particularly PES-M25 (20.88 GPU) with macro-void pores and PES-M5 (29 GPU) with finger-like pores, exhibiting the highest CO2 permeance and CO2/N2 selectivity. As a cost-effective advancement in membrane technology, ionic liquids are employed in support membranes to enhance gas separation. Employing pure PES membranes with varying pore structures, created through the NIPS method, the study immobilizes [DDMI][Cl] IL in membrane pores through nitrogen pressure and direct immersion. Results underscore the successful application of porous support materials coated with ionic liquids for continuous CO2 and sulfur compound separation, showcasing competitive permeability and selectivity compared to traditional polymer membranes.

Heteroepitaxial growth of ZIF-67 nanoparticles on the ZIF-L(Zn) nanosheets for fabrication of Pebax mixed matrix membranes with highly efficient CO2 separation

ZIF-67 nanoparticles were grown on ZIF-L(Zn) nanosheets by in-situ heteroepitaxial method, resulting in ZIF-67@ZIF-L(Zn) as a charming two-dimensional (2D) nanocomposite for incorporation into the Pebax-1657 and improving its CO2/N2 separation performance. The fabricated nanofillers and membranes were analyzed by characterization tests (FTIR, XRD, FESEM, and EDAX-mapping) and gas separation experiments (effect of filler loading, filler type, feed pressure, and long-term stability). It was observed that the nanosheets were well dispersed in the matrix, and they had formed a proper interaction by creating hydrogen bonds at the interface; in addition, due to their crystalline nature, they increased the crystallinity of the MMMs. The results of the gas permeability test showed that these nanofillers, with their composite structure, had a synergistic effect on the gas solubility and screening and caused a significant improvement in the separation performance of MMMs. So that the best performance achieved with a CO2 permeability of 72.9 Barrer and a CO2/N2 selectivity of 102.9 at 10 bar for the MMM containing 2 wt% of ZIF-L(Zn)@ZIF-67, also exceeding Robeson's upper bound. Moreover, Mindex as a criterion for evaluation of the gas separation performance of MMMs in simultaneous improvement of the permeability and selectivity was proposed in this work. The Mindex values in the range of 0.5-1.5 were calculated for the MMM containing 2 wt% of ZIF-L(Zn)@ZIF-67 nanosheet which indicating a good quality for the gas separation performance. Furthermore, at equal filler loading (2 wt%), this membrane outperformed all MMMs containing other nanofillers (ZIF-67, ZIF-8, ZIF-L(Co), or ZIF-L(Zn)).

Nanoparticle-Embedded Polymers and Their Applications: A Review

There has been increasing interest in the study and development of nanoparticle-embedded polymeric materials and their applications to special membranes. Nanoparticle-embedded polymeric materials have been observed to have a desirable compatibility with commonly used membrane matrices, a wide range of functionalities, and tunable physicochemical properties. The development of nanoparticle-embedded polymeric materials has shown great potential to overcome the longstanding challenges faced by the membrane separation industry. One major challenge that has been a bottleneck to the progress and use of membranes is the balance between the selectivity and the permeability of the membranes. Recent developments in the fabrication of nanoparticle-embedded polymeric materials have focused on how to further tune the properties of the nanoparticles and membranes to improve the performance of the membranes even further. Techniques for improving the performance of nanoparticle-embedded membranes by exploiting their surface characteristics and internal pore and channel structures to a significant degree have been incorporated into the fabrication processes. Several fabrication techniques are discussed in this paper and used to produce both mixed-matrix membranes and homogenous nanoparticle-embedded polymeric materials. The discussed fabrication techniques include interfacial polymerization, self-assembly, surface coating, and phase inversion. With the current interest shown in the field of nanoparticle-embedded polymeric materials, it is expected that better-performing membranes will be developed soon.

Development of Ultrahigh Permeance Hollow Fiber Membranes via Simple Surface Coating for CO2/CH4 Separation

Most researchers focused on developing highly selective membranes for CO₂/CH₄ separation, but their developed membranes often suffered from low permeance. In this present work, we aimed to develop an ultrahigh permeance membrane using a simple coating technique to overcome the trade-off between membrane permeance and selectivity. A commercial silicone membrane with superior permeance but low CO₂/CH₄ selectivity (in the range of 2-3) was selected as the host for surface modification. Our results revealed that out of the three silane agents tested, only tetraethyl orthosilicate (TEOS) improved the control membrane's permeance and selectivity. This can be due to its short structural chain and better compatibility with the silicone substrate. Further investigation revealed that higher CO₂ permeance and selectivity could be attained by coating the membrane with two layers of TEOS. The surface integrity of the TEOS-coated membrane was further improved when an additional polyether block amide (Pebax) layer was established atop the TEOS layer. This additional layer sealed the pin holes of the TEOS layer and enhanced the resultant membrane's performance, achieving CO₂/CH₄ selectivity of ~19 at CO₂ permeance of ~2.3 × 10⁵ barrer. This performance placed our developed membrane to surpass the 2008 Robeson Upper Boundary.

Status and future trends of hollow fiber biogas separation membrane fabrication and modification techniques

With the increasing global demand for energy, renewable and sustainable biogas has attracted considerable attention. However, the presence of various gases such as methane, carbon dioxide (CO₂), nitrogen, and hydrogen sulfide in biogas, and the potential emission of acid gases, which may adversely influence the environment, limits the efficient application of biogas in many fields. Consequently, researchers have focused on the upgrade and purification of biogas to eliminate impurities and obtain high-quality and high-purity biomethane with an increased combustion efficiency. In this context, the removal of CO₂ gas, which is the most abundant contaminant in biogas, is of significance. Compared to conventional biogas purification processes such as water scrubbing, chemical absorption, pressure swing adsorption, and cryogenic separation, advanced membrane separation technologies are simpler to implement, easier to scale, and incur lower costs. Notably, hollow fiber membranes enhance the gas separation efficiency and decrease costs because their large specific surface area provides a greater range of gas transport. Several reviews have described biogas upgrading technologies and gas separation membranes composed of different materials. In this review, five commonly used commercial biogas upgrading technologies, as well as biological microalgae-based techniques are compared, the advantages and limitations of polymeric and mixed matrix hollow fiber membranes are highlighted, and methods to fabricate and modify hollow fiber membranes are described. This will provide more ideas and methods for future low-cost, large-scale industrial biogas upgrading using membrane technology.

Highly Permeable Mixed Matrix Hollow Fiber Membrane as a Latent Route for Hydrogen Purification from Hydrocarbons/Carbon Dioxide

This work reported on the fabrication and investigation of a mixed matrix hollow fiber membrane (MMHFM) by incorporating commercially available alumina particles into a polyetherimide (PEI) polymer matrix. These MMHFMs were prepared by the dry-wet spinning technique. Accordingly, optimizing the spinning parameters, including the air gap distance and flow rate ratio, is key to determining the gas separation performance. However, there are few studies regarding the effect of the filler dimensions. Consequently, three sizes of alumina particles, 20 nm, 30 nm, and 1000 nm, were respectively added into the PEI phase to examine the influence of filler size on gas permeation property. Moreover, the permeation properties of lower hydrocarbons (i.e., ethane and propane) were also measured to evaluate potential for emerging applications. The results indicated the as-synthesized membrane exhibited a remarkable hydrogen permeance of 1065.24 GPU, and relatively high separation factors of 4.53, 5.77, and 5.39 for H₂/CO₂, H₂/C₂H₆, and H₂/C₃H₈, respectively. This resulted from good compatibility between the larger fillers and the PEI polymer, as well as a reduction in the finger-like voids. Overall, the MMHFM in this work was deemed to be a promising candidate to separate hydrogen from gas streams, based on the comparison of the separation performance against other reported studies.

Thin Film Mixed Matrix Hollow Fiber Membrane Fabricated by Incorporation of Amine Functionalized Metal-Organic Framework for CO2/N2 Separation

Membrane separation technology can used to capture carbon dioxide from flue gas. However, plenty of research has been focused on the flat sheet mixed matrix membrane rather than the mixed matrix thin film hollow fiber membranes. In this work, mixed matrix thin film hollow fiber membranes were fabricated by incorporating amine functionalized UiO-66 nanoparticles into the Pebax® 2533 thin selective layer on the polypropylene (PP) hollow fiber supports via dip-coating process. The attenuated total reflection-Fourier transform infrared (ATR-FTIR), scanning electron microscope (SEM), energy-dispersive X-ray spectroscopy (EDX) mapping analysis, and thermal analysis (TGA-DTA) were used to characterize the synthesized UiO-66-NH2 nanoparticles. The morphology, surface chemistry, and the gas separation performance of the fabricated Pebax® 2533-UiO-66-NH2/PP mixed matrix thin film hollow fiber membranes were characterized by using SEM, ATR-FTIR, and gas permeance measurements, respectively. It was found that the surface morphology of the prepared membranes was influenced by the incorporation of UiO-66 nanoparticles. The CO2 permeance increased along with an increase of UiO-66 nanoparticles content in the prepared membranes, while the CO2/N2 ideal gas selectively firstly increased then decreased due to the aggregation of UiO-66 nanoparticles. The Pebax® 2533-UiO-66-NH2/PP mixed matrix thin film hollow fiber membranes containing 10 wt% UiO-66 nanoparticles exhibited the CO2 permeance of 26 GPU and CO2/N2 selectivity of 37.

Express Method of Preparation of Hollow Fiber Membrane Samples for Spinning Solution Optimization: Polysulfone as Example

This article describes a new technique for the preparation of hollow fiber (HF) membrane samples using an automatic manipulator unit. The manipulator uses a syringe needle to form a HF of a given geometry. The needle in automatic mode is sequentially immersed, first into the polymer solution and then into the coagulation bath. The possibility of using a manipulator to obtain HF samples was studied on the known polysulfone (PSf)/N-methylpyrrolidone (NMP)/pore-forming additive system. A series of HF membrane samples were made within 29 h from twelve 1 mL PSf casting solutions. This was 15 times faster than obtaining samples of HF membranes at the multifunctional research laboratory facility. From the point of view of the consumption of the components of the casting solution, the use of the manipulator was 30 times more economical, and the consumption of water for precipitation and washing was 8000 times less. The developed method made it possible to study samples of HF by scanning electron microscopy (SEM), ultrafiltration, and evaluate its mechanical properties without spinning the membranes. Using the new technique, the optimal composition of the casting solution for the wet spinning of HF PSf membranes was selected during two weeks. Thus, the manipulator makes it possible to significantly reduce the time of the new membrane preparation, reduce the volume of used polymer, and thus makes it promising to study expensive or new membrane materials.

Impacts of Green Synthesis Process on Asymmetric Hybrid PDMS Membrane for Efficient CO2/N2 Separation

The effects of green processes in hybrid polydimethylsiloxane (PDMS) membranes on CO₂ separation have received little attention to date. The effective CO₂ separation of the membranes is believed to be controlled by the reaction and curing process. In this study, hybrid PDMS membranes were fabricated on ceramic substrates using the water-in-emulsion method and evaluated for their gas transport properties. The effects of the tetraethylorthosilicate (TEOS) concentration and curing temperature on the morphology and CO₂ separation performance were investigated. The viscosity measurement showed that, at specific reaction times, it is benefit beneficial to fabricate the symmetric hybrid PDMS membranes with a uniform and dense selective layer on the substrate. Moreover, the a high TEOS concentration can decrease the reaction time and obtain create the a fully crosslinked structure, allowing more efficient CO₂/N₂ separation. The separation performance was furtherly improved with in the membrane prepared at a high curing temperature of 120 °C. The developed membrane shows excellent CO₂/N₂ separation with a CO₂ permeance of 27.7 ± 1.3 GPU and a CO₂/N₂ selectivity of 10.3 ± 0.3. Moreover, the membrane shows a stable gas separation performance of up to 5 bar of pressure.