In Situ Incorporation of Diamino Silane Group into Waterborne Polyurethane for Enhancing Surface Hydrophobicity of Coating

Siloxane-Modified UV-Curable Castor-Oil-Based Waterborne Polyurethane Superhydrophobic Coatings

In recent years, superhydrophobic coatings with self-cleaning abilities have attracted considerable attention. In this study, we introduced hydroxyl-terminated polydimethylsiloxane (OH-PDMS) into castor-oil-based waterborne polyurethanes and synthesized silicone-modified castor-oil-based UV-curable waterborne polyurethanes (SCWPU). Further, we identified the optimal amount of OH-PDMS to be added and introduced different amounts of micro- and nanoscale heptadecafluorodecyltrimethoxysilane-modified SiO2 particles (FAS-SiO2) to prepare rough-surface SCWPU coatings with dense micro- and nanostructures, thus realizing waterborne superhydrophobic coatings. The results show that when the OH-PDMS content was 11 wt% and the total addition of FAS-SiO2 particles was 50% (with a 1:1:1 ratio of 100 nm, 1 µm, and 10 nm particles), the coatings exhibited a self-cleaning ability and superhydrophobicity with a contact angle of (152.36 ± 2.29)° and a roll-off angle of (4.9 ± 1.0)°. This castor-oil-based waterborne superhydrophobic coating has great potential for waterproofing, anti-fouling, anti-corrosion, and other applications.

Strong Thermo-tolerant Silicone-Modified Waterborne Polyurethane/Polyimide Pressure-Sensitive Adhesive

A waterborne polyurethane pressure-sensitive adhesive (WPUPSA) has the advantages of low pollution and good viscoelasticity. However, its poor thermo-tolerance limits its application in the field of high temperatures. Hence, a novel silicone-modified strong thermo-tolerant waterborne polyurethane/polyimide pressure-sensitive adhesive is developed as a way to remedy this problem. The single-chain structure of waterborne polyurethane (WPU) is transformed into a network structure by introducing the three-position network structure to increase the cohesive energy and heat resistance of the WPUPSA. Meanwhile, the primary chain of waterborne polyurethane (WPU) is modified by the reaction between pyromellitic dianhydride (PMDA) and isophorone diisocyanate (IPDI) to include an imide ring and a benzene ring with more stable structures and heat resistance. Characterization results of the prepared WPUPSA show that the thermo-tolerance index of the WPUPSA increases by 15.2% and the room temperature 180° peel strength and shear resistance of the WPUPSA increase by 80.9 and 231.8%, respectively. Meanwhile, the temperature corresponding to the maximum thermal decomposition rate of the samples is improved. More importantly, at 80 and 100 °C, the 180° peel strength and shear resistance of the modified samples are stronger than those of the unmodified samples. In addition, the energy storage modulus of WPUPSAs is also greater than the loss and increases with the increase of the frequency. Viscoelasticity dominates in the samples. This will provide new insight for the development of WPUPSAs in the field of high-temperature resistance.

Preparation and Properties of a Novel Cross-Linked Network Waterborne Polyurethane for Wood Lacquer

Waterborne polyurethane (WPU) is a waterborne coating with excellent physicochemical properties. Its deficiencies of water resistance, chemical resistance, staining, and hardness have limited the wide application of polyurethane in the wood lacquer market. In this study, polycarbonate diols (PCDL) were used as soft segments and WPCU was modified by cross-linking using Trimethylolpropane (TMP) to prepare polycarbonate type WPU (WPCU) with cross-linked network structure. The new wood lacquer was prepared by adding various additives and tested by applying it on wood board. The successful synthesis of WPCU was determined by FTIR testing, and the cross-linking degree of WPCU was probed by low-field NMR. The viscosity of the cross-linked WPCU emulsion showed a decreasing trend compared to the uncross-linked WPCU emulsion, and WPCU-2 had the smallest particle size. Compared with the uncrosslinked WPCU film, the crosslinked WPCU film had lower water absorption (2.2%), higher water contact angle (72.7°), excellent tensile strength (44.02 MPa), higher thermomechanical, and better water and alcohol resistance. The effect of crosslinker content on the microphase separation of WPCU chain segments on the surface roughness of the film was investigated by SEM. The wood paint prepared by WPCU emulsion has good dry heat resistance, chemical resistance, and adhesion, and the hardness of the wood paint when the TMP content is 3% reaches H. It also has good resistance to sticky stains, which can be used to develop new wood lacquer.

Preparation and Properties of Hydrophobic Polyurethane Based on Silane Modification

Waterborne coatings have obtained more and more attention from researchers with increasing concerns in environmental protection, and have the advantages of being green, environmentally friendly and safe. However, the introduction of hydrophilic groups leads to lower hydrophobicity and it is difficult to meet the requirements of complex application environments. Herein, we proposed an optimization approach of waterborne polyurethane (WPU) with vinyl tris(β-methoxyethoxy) silane (A172), and it was found that the surface roughness, mechanical properties, thermal stability and water resistance of WPU will be increased to a certain extent with the addition of A172. Moreover, the hydrophobicity of the coating film is best when the silicon content is 10% of the acrylic monomer mass and the water contact angle reaches 100°, which could exceed two-thirds of the research results in the last decade. Therefore, our study can provide some theoretical basis for the research of hydrophobic polyurethane coatings.

Self-Healing and Reprocessable Terpene Polysiloxane-Based Poly(thiourethane-urethane) Material with Reversible Thiourethane Bonds

Polyurethane materials will come into contact with different solvents in daily life, and at the same time, they will be subject to different degrees of collision, wear and tear. Failure to take corresponding preventative or reparative measures will result in a waste of resources and an increase in costs. To this end, we prepared a novel polysiloxane with isobornyl acrylate and thiol groups as side groups, which was further used in the preparation of poly(thiourethane-urethane) materials. Thiourethane bonds generated by the click reaction of thiol groups with isocyanates endow poly(thiourethane-urethane) materials with the ability to heal and reprocess. Isobornyl acrylate with a large sterically hindered rigid ring promotes segment migration, accelerating the exchange of thiourethane bonds, which is beneficial to the recycling of materials. These results not only promote the development of terpene derivative-based polysiloxanes but also show the great potential of thiourethane as a dynamic covalent bond in the field of polymer reprocessing and healing.

The Multi-Step Chain Extension for Waterborne Polyurethane Binder of Para-Aramid Fabrics

The comprehensive balance of the mechanical, interfacial, and environmental requirements of waterborne polyurethane (WPU) has proved challenging, but crucial in the specific application as the binder for high-performance polymer fiber composites. In this work, a multi-step chain extension (MCE) method was demonstrated using three kinds of small extenders and one kind of macro-chain extender (CE) for different chain extension steps. One dihydroxyl blocked small molecular urea (1,3-dimethylolurea, DMU) was applied as one of the CEs and, through the hybrid macrodiol/diamine systems of polyether, polyester, and polysiloxane, the WPU was developed by the step-by-step optimization on each chain extending reaction via the characterization on the H-bonding association, microphase separation, and mechanical properties. The best performance was achieved when the ratio of polyether/polyester was controlled at 6:4, while 2% of DMU and 1% of polysiloxane diamine was incorporated in the third and fourth chain extension steps, respectively. Under the condition, the WPU exhibited not only excellent tensile strength of 30 MPa, elongation of break of about 1300%, and hydrophobicity indicated by the water contact angle of 98°, but also effective interfacial adhesion to para-aramid fabrics. The peeling strength of the joint based on the polysiloxane incorporated WPU after four steps of chain extension was 430% higher than that prepared through only two steps of chain extension. Moreover, about 44% of the peeling strength was sustained after the joint had been boiling for 40 min in water, suggesting the potential application for high-performance fabric composites.

Preparation and Characterization of Water-borne Polyurethane Based on Benzotriazole as Pendant Group with Different N-Alkylated Chain Extenders and Its Application in Anticorrosion

A series of novel anti-corrosive coatings were synthesized successfully. Water-borne polyurethane (WPU) was synthesized using polyethylene glycol and modified by grafting benzotriazole (BTA) as a pendant group (WPU-g-BTA) and N-alkylated amines (ethylene diamine (A), diethylene triamine (B), triethylene tetramine (C)) as side-chain extenders. Fourier-transform infrared spectroscopy, thermogravimetry, and dynamic mechanical analyses were used to characterize the structural and thermomechanical properties of the samples. A gas permeability analyzer (GPA) was used to evaluate molecular barrier properties. The corrosion inhibition performance of WPU-g-BTA-A, WPU-g-BTA-B, and WPU-g-BTA-C coatings in 3.5 wt% NaCl solution was determined by electrochemical measurements. WPU-g-BTA-C coating synthesized with a high cross-linking density showed superior anticorrosive performance. The as-prepared coatings exhibited a very low icorr value of 0.02 µA.cm−2, a high Ecorr value of −0.02 V, as well as excellent inhibition efficiency (99.972%) and impedance (6.33 Ω) after 30 min of exposure.

Synthesis and Characterization of Crosslinked Castor Oil-Based Polyurethane Nanocomposites Based on Novel Silane-Modified Isocyanate and Their Potential Application in Heat Insulating Coating

An isocyanate with trimethoxysilane groups at the side chains (IPDI-M) was synthesized via an addition between the mercaptopropyl trimethoxysilane groups (MPTMS) and IPDI tripolymer (IPDI-T). Then, silane grafted isocyanate as the functional hard segment, castor oil as the soft segment, poly (ethylene adipate) diol (PEA) as the chain extender, and MPTMS as an end-capping reagent were applied to form a series of organosilicon hybrid bio-based polyurethane (CPUSi). The effect of the IPDI-M contents on the thermal stability, mechanical properties, and surface properties of the resulting product was systematically investigated. Profit from the Si–O–Si crosslinked structures formed from MPTMS curing, the tensile strength, and Young’s modulus of the resulting products increased from 9.5 MPa to 22.3 Mpa and 4.05 Mpa to 81.59 Mpa, respectively, whereas the elongation at break decreased from 342% to 101%. The glass transition temperature, thermal stability, transparency, hydrophobicity, and chemical resistance were remarkably strengthened for the obtained organosilicon-modified polyurethane with the increasing MPTMS content. At the end of the work, the thermal insulation coating that was based on CPUSi and ATO can effectively block near-infrared rays, and the temperature difference between the inside and outside of the film reached 15.1 °C.

Self-Assembly of Amphiphilic Linear-Dendritic Carbosilane Block Surfactant for Waterborne Polyurethane Coating

The traditional two-component waterborne polyurethane coating system cannot effectively inhibit the undesirable side reaction between polyisocyanate and water during curing hardening. It is difficult to avoid the microbubbles formed by this reaction during the film formation process, which severely degrades the appearance and decreases the performance of the film. Therefore, the addition of an amphiphilic Linear-Dendritic carbosilane Block Surfactant (LDBS) to the hardener can physically separate the polyisocyanate emulsion from water through self-assembly. The bubble-free film thickness (BFFT) of the two-component waterborne polyurethane coating in this study is approximately 1.5-fold greater than commercial waterborne polyurethane coatings in today’s coating industry. Fourier transform infrared spectroscopy (FT-IR) varied the effectiveness of LDBS for inhibition of the undesirable side reaction. The successful application of the waterborne polyurethane coating with LDBS on the 600 km/h high-speed maglev train provides a technical solution for large-scale industrialization of waterborne polyurethane coating and complete replacement of solvent polyurethane coating.

Synthesis and antibacterial investigation of cationic waterborne polyurethane containing siloxane

Cationic waterborne polyurethane containing siloxane and quaternary ammonium salt in the side chain was synthesized, which showed an enhanced antibacterial property and hydrophobicity.

Synthesis and Characterization of Unsymmetrical Double-Decker Siloxane (Basket Cage)

The one-pot synthesis of an unsymmetrical double-decker siloxane with a novel structure via the reaction of double-decker tetrasodiumsilanolate with 1 equiv. of dichlorotetraphenyldisiloxane in the presence of an acid is reported herein for the first time. The target compound bearing all phenyl substituents on the unsymmetrical siloxane structure was successfully obtained, as confirmed by ¹H-NMR, ¹³C-NMR, ²⁹Si-NMR, IR, MALDI-TOF, and X-ray crystallography analyses. Additionally, the thermal properties of the product were evaluated by TG/DTA and compared with those of other siloxane cage compounds.