Research Progress on Sound Absorption of Electrospun Fibrous Composite Materials

Application Progress of Multi-Functional Polymer Composite Nanofibers Based on Electrospinning: A Brief Review

Nanomaterials are known as the most promising materials of the 21st century, among which nanofibers have become a hot research and development topic in academia and industry due to their high aspect ratio, high specific surface area, high molecular orientation, high crystallinity, excellent mechanical properties, and many other advantages. Electrospinning is the most important preparation method for nanofibers and their thin membranes due to its controllability, versatility, low cost, and simplicity. Adding nanofillers such as ceramics, metals, and carbon materials to the electrospinning polymer solutions to prepare composites can further improve the mechanical strength and multi-functionality of nanofibers and their thin membranes and also provide possibilities for their widespread applications. Based on the rapid development in the field of polymer composite nanofibers, this review focuses on polyurethane (PU)-based composite nanofibers as the main representative and reviews their latest practical applications in many fields such as sound-absorbing materials, biomedical materials (including tissue engineering implants, drug delivery systems, wound dressings and other anti-bacterial materials, health materials, etc.), wearable sensing devices and energy harvesters, adsorbent materials, electromagnetic shielding materials, and reinforcement materials. Finally, a summary of their performance-application relationship and prospects for further development are given. This review is expected to provide some practical experience and theoretical guidance for further developments in related fields.

Preparation and Properties of High Sound-Absorbing Porous Ceramics Reinforced by In Situ Mullite Whisker from Construction Waste

Porous sound absorption ceramic is one of the most promising materials for effectively eliminating noise pollution. However, its high production cost and low mechanical strength limit its practical applications. In this work, low-cost and in situ mullite whisker-reinforced porous sound-absorbing ceramics were prepared using recyclable construction waste and Al2O3 powder as the main raw materials, and AlF3 and CeO2 as the additives, respectively. The effects of CeO2 content, AlF3 content, and sintering temperature on the microstructure and properties of the porous ceramics were systematically investigated. The results showed that a small amount of CeO2 significantly promoted the growth of elongated mullite crystals in the resultant porous ceramics, decreased the growth temperature of the mullite whiskers, and significantly increased the biaxial flexural strength. When 2 wt.% CeO2 and 12 wt.% AlF3 were added to the system, mullite whiskers were successfully obtained at a sintering temperature of 1300 °C for 1 h, which exhibited excellent properties, including an open porosity of 56.4 ± 0.6%, an average pore size of 1.32-2.54 μm, a biaxial flexural strength of 23.7 ± 0.9 MPa, and a sound absorption coefficient of >0.8 at 800-4000 Hz.

Recent Advances in Preparation and Structure of Polyurethane Porous Materials for Sound Absorbing Application

Various acoustic materials are developed to resolve noise pollution problem in many industries. Especially, materials with porous structure are broadly used to absorb sound energy in civil construction and transportation area. Polyurethane (PU) porous materials possess excellent damping properties, good toughness, and well-developed pore structures, which have a broad application prospect in sound absorption field. This work aims to summarize the recent progress of fabrication and structure for PU porous materials in sound absorption application. The sound absorption mechanisms of porous materials are introduced. Different kinds of structure for typical PU porous materials in sound absorption application are covered and highlighted, which include PU foam, modified PU porous materials, aerogel, templated PU, and special PU porous materials. Finally, the development direction and existing problems of PU material in sound absorption application are briefly prospected. It can be expected that porous PU with high sound absorption coefficient can be obtained by using some facile methods. The design and accurate regulation of porous structures or construction of multilayer sound absorption structure is favorably recommended to fulfill the high demand of industrial and commercial applications in the future work.

Sound Absorption Performance and Mechanical Properties of the 3D-Printed Bio-Degradable Panels

The 3D printing process allows complex structures to be obtained with low environmental impact using biodegradable materials. This work aims to develop and acoustically characterize 3D-printed panels using three types of materials, each manufactured at five infill densities (20%, 40%, 60%, 80% and 100%) with three internal configurations based on circular, triangular, and corrugated profiles. The highest absorption coefficient values (α = 0.93) were obtained from the acoustic tests for the polylactic acid material with ground birch wood particles in the triangular configuration with an infill density of 40%. The triangular profile showed the best acoustic performance for the three types of materials analysed and, from the point of view of the mechanical tests, it was highlighted that the same triangular configuration presented the highest resistance both to compression (40 MPa) and to three-point bending (50 MPa). The 40% and 60% infill density gave the highest absorption coefficient values regardless of the material analyzed. The mechanical tests for compression and three-point bending showed higher strength values for samples manufactured from simple polylactic acid filament compared to samples manufactured from ground wood particles. The standard defects of 3D printing and the failure modes of the interior configurations of the 3D-printed samples could be observed from the microscopic analysis of the panels. Based on the acoustic results and the determined mechanical properties, one application area for these types of 3D-printed panels could be the automotive and aerospace industries.

The Application of Nanofibrous Resonant Membranes for Room Acoustics

Solitary sound absorbing elements exist; however, their construction is massive and heavy, which largely limits their use. These elements are generally made of porous materials that serve to reduce the amplitude of the reflected sound waves. Materials based on the resonance principle (oscillating membranes, plates, and Helmholtz's resonators) can also be used for sound absorption. A limitation of these elements is the absorption of a very narrow sound band to which these elements are "tuned". For other frequencies, the absorption is very low. The aim of the solution is to achieve a high sound absorption efficiency at a very low weight. A nanofibrous membrane was used to create high sound absorption in synergy with special grids working as a cavity resonator. Prototypes of the nanofibrous resonant membrane on a grid with a thickness of 2 mm and an air gap of 50 mm already showed a high level of sound absorption (0.6-0.8) at a frequency of 300 Hz, which is a very unique result. Since acoustic elements, i.e., lighting, tiles, and ceilings, are designed for interiors, an essential part of the research is also the achievement of the lighting function and the emphasis on aesthetic design.

Electrospun Sound-Absorbing Nanofibrous Webs from Recycled Poly(vinyl butyral)

The amount of poly(vinyl butyral) (PVB) foils added to car windscreens to suppress glass shattering represents a huge worldwide volume of the material, and once a vehicle is end-of-life it also becomes a significance contributor to landfill. The recycling of PVB materials from windscreens has been expensive and despite improvements in recycling technologies, the landfill burden still increases. However, an increase in oil prices can shift the economic balance and stimulates the possible applicability of recycled PVB. As PVB is a relatively easy electrospinnable material, it is shown that nanofibrous mats produced from recycled PVB blends in ethanol exhibit very good sound-absorbing properties. To achieve an optimal composition between virgin and recycled PVB blends, a series of their ratios was consecutively characterized using various techniques (rheometry, SEM, FTIR, DSC, TGA, DMA, an impedance tube for determining sound absorbance). The best result was obtained with two wt. portions of 8 wt.% solution of virgin PVB in ethanol and one wt. portion of 12 wt.% solution of recycled PVB in ethanol.

Sound Absorption Improvement in Porous Ferroelectret Polyethylene with Effective Piezoelectric Mechanism

Airborne sound absorption in porous materials involves complex mechanisms of converting mechanical acoustic energy into heat. In this work, the effective piezoelectric properties of polyethylene ferroelectret foams on sound absorption were investigated by comparable samples with and without the piezoelectric response. Corona poling and thermal annealing treatments were applied to the samples in order to enable and remove the piezoelectric property, respectively, while the microstructure and the mechanical properties remained substantially unchanged. The effective piezoelectric properties and airborne sound absorption coefficients of the polyethylene foam samples before and after material treatments were measured and analyzed. Our experimental results and theoretical analysis showed that the open-cell ferroelectret polymer foam with an effective piezoelectric property provides an additional electromechanical energy conversion mechanism to enhance the airborne acoustic absorption performance.