Electrical Properties and Electromagnetic Interference Shielding Effectiveness of Interlayered Systems Composed by Carbon Nanotube Filled Carbon Nanofiber Mats and Polymer Composites

Self-Assembly TiO2-Ti3C2Tx Ball-Plate Structure for Highly Efficient Electromagnetic Interference Shielding

MXene is a promising candidate for the next generation of lightweight electromagnetic interference (EMI) materials owing to its low density, excellent conductivity, hydrophilic properties, and adjustable component structure. However, MXene lacks interlayer support and tends to agglomerate, leading to a shorter service life and limiting its development in thin-layer electromagnetic shielding material. In this study, we designed self-assembled TiO2-Ti3C2Tx materials with a ball-plate structure to mitigate agglomeration and obtain a thin-layer and multiple absorption porous materials for high-efficiency EMI shielding. The TiO2-Ti3C2Tx composite with a thickness of 50 μm achieved a shielding efficiency of 72 dB. It was demonstrated that the ball-plate structure generates additional interlayer cavities and internal interface, increasing the propagation path for an electromagnetic wave, which, in turn, raises the capacity of materials to absorb and dissipate the wave. These effects improve the overall EMI shielding performance of MXene and pave the way for the development of the next-generation EMI shielding system.

Development of Electromagnetic Shielding Composites Reinforced with Nonwovens Produced from Recycled Fibers

As a light-weight solution for electromagnetic shielding, this paper aims to investigate the development of electrically conductive composites that shield from electromagnetic radiation while providing sustainability by using recycled fibers in the structure of nonwoven reinforcement materials. The main novelty of this research is the conversion of waste fabrics into functional composites via a fast and inexpensive method. For this purpose, waste fabrics were recycled into fibers, and the recycled fibers were processed into needle-punched nonwovens to be used as reinforcement materials for electromagnetic shielding composites. Electrically conductive composite structures were obtained by adding copper (II) sulfate and graphite conductive particles with different ratios to polyester resin. The hand lay-up method was used for the production of composites. Electromagnetic shielding, electrical resistivity, and some mechanical properties of the composites were investigated. The results were analyzed statistically using IBM SPSS software version 18. The results have shown that up to 31.43 dB of electromagnetic shielding effectiveness was obtained in the 1-6 GHz frequency range. This result corresponds to a very good grade for general use and a moderate grade for professional use, according to FTTS-FA-003, exceeding the acceptable range for industrial and commercial applications of 20 dB. The composites developed in this research are good candidates to be used in various general and professional applications, such as plastic parts in household applications, electronic industry, building and construction industries, and other applications where light weight shielding materials are needed.

Curing, Properties and EMI Absorption Shielding of Rubber Composites Based on Ferrites and Carbon Fibres

In this work, magnetic soft ferrites, namely manganese-zinc ferrite, nickel-zinc ferrite and combinations of both fillers, were incorporated into acrylonitrile-butadiene rubber to fabricate composite materials. The total content of ferrites was kept constant-300 phr. The second series of composites was fabricated with a similar composition. Moreover, carbon fibres were incorporated into rubber compounds in constant amount-25 phr. The work was focused on investigation of the fillers on absorption shieling performance of the composites, which was investigated within the frequency range 1-6 GHz. Then, the physical-mechanical properties of the composites were evaluated. The achieved results demonstrated that the absorption shielding efficiency of both composite types increased with increasing proportion of nickel-zinc ferrite, which suggests that nickel-zinc ferrite demonstrated better absorption shielding potential. Higher electrical conductivity and higher permittivity of composites filled with carbon fibres and ferrites resulted in their lower absorption shielding performance. Simultaneously, they absorbed electromagnetic radiation at lower frequencies. On the other hand, carbon fibres reinforced the rubber matrix, and subsequent improvement in physical-mechanical properties was recorded.

Development of Electromagnetic-Wave-Shielding Polyvinylidene Fluoride-Ti3C2Tx MXene-Carbon Nanotube Composites by Improving Impedance Matching and Conductivity

Absorption-dominated electromagnetic interference (EMI) shielding is attained by improving impedance matching and conductivity through structural design. Polyvinylidene fluoride (PVDF)-Ti₃C₂T_x MXene-single-walled carbon nanotubes (SWCNTs) composites with layered heterogeneous conductive fillers and segregated structures were prepared through electrostatic flocculation and hot pressing of the PVDF composite microsphere-coated MXene and SWCNTs in a layer-by-layer fashion. Results suggest that the heterogeneous fillers improve impedance matching and layered coating, and hot compression allows the MXene and SWCNTs to form a continuous conducting network at the PVDF interface, thereby conferring excellent conductivity to the composite. The PVDF-MXene-SWCNTs composite showed a conductivity of 2.75 S cm^-1 at 2.5% MXene and 1% SWCNTs. The EMI shielding efficiency (SE) and contribution from absorption loss to the total EMI SE of PVDF-MXene-SWCNTs were 46.1 dB and 85.7%, respectively. Furthermore, the PVDF-MXene-SWCNTs composite exhibited excellent dielectric losses and impedance matching. Therefore, the layered heteroconductive fillers in a segregated structure optimize impedance matching, provide excellent conductivity, and improve absorption-dominated electromagnetic shielding.

A flexible, robust and multifunctional montmorillonite/aramid nanofibers@MXene electromagnetic shielding nanocomposite with an alternating structure for enhanced Joule heating and fire-resistant protective performance

With the rapidly increasing development of portable devices and flexible electronic devices, multifunctional composites with excellent mechanical strength, great electromagnetic interference shielding, great Joule heating performance and strong fire-resistant protective performance are noticeably required. Herein, inspired by the sandwich structure, we have designed a montmorillonite/aramid nanofibers@MXene (MMT/ANFs@MXene) nanocomposite with an alternating multilayered structure via a simple AVF process. In this nanocomposite, the ANFs/MMT (AT) layer acts as a mechanically reinforced and insulation protection layer, while the MXene layer maintains a complete conductive network. The superior alternating multilayered structure endows the nanocomposite with outstanding mechanical properties (154.66 MPa, 14.22%) and excellent EMI shielding effectiveness values (58.4 dB). In addition, the fire-resistant protective performance of the nanocomposite improves its safety and reliability, especially, the EMI shielding effectiveness is maintained at ∼34 dB after burning for 30 s. Besides, the MMT/ANFs@MXene nanocomposite shows excellent Joule heating performance with a fast thermal response, low driving voltage and long-time temperature stability, which could reach 110.2 °C at only 3 V applied voltage within 10 s. As a result, this work presents a novel strategy for constructing multifunctional composites with outstanding overall performance, which will broaden application areas and prospects in thermal management and EMI shielding in wearable products.

Mechanical, Thermal, Electrical Characteristics and EMI Absorption Shielding Effectiveness of Rubber Composites Based on Ferrite and Carbon Fillers

In this work, rubber composites were fabricated by incorporation of manganese-zinc ferrite alone and in combination with carbon-based fillers into acrylonitrile-butadiene rubber. Electromagnetic parameters and electromagnetic interference (EMI) absorption shielding effectiveness of composite materials were examined in the frequency range 1 MHz-3 GHz. The influence of ferrite and fillers combination on thermal characteristics and mechanical properties of composites was investigated as well. The results revealed that ferrite imparts absorption shielding efficiency to the composites in tested frequency range. The absorption shielding effectiveness and absorption maxima of ferrite filled composites shifted to lower frequencies with increasing content of magnetic filler. The combination of carbon black and ferrite also resulted in the fabrication of efficient EMI shields. However, the EMI absorption shielding effectiveness was lower, which can be ascribed to higher electrical conductivity and higher permittivity of those materials. The highest conductivity and permittivity of composites filled with combination of carbon nanotubes and ferrite was responsible for the lowest absorption shielding effectiveness within the examined frequency range. The results also demonstrated that combination of ferrite with carbon-based fillers resulted in the enhancement of thermal conductivity and improvement of mechanical properties.

A Silver Yarn-Incorporated Song Brocade Fabric with Enhanced Electromagnetic Shielding

The fabrics with electromagnetic interference (EMI) have been used in various fields. However, most studies related to the EMI fabrics focused on the improvement of the final electromagnetic shielding effectiveness (EM SE) by adjusting the preparation parameters while the breathability of the EMI fabrics was affected and the visible surficial patterns on the EMI fabric was limited. In this work, the two samples based on the Song Brocade structure were fabricated with surficial visible pattern ‘卐’. One was fabricated with silver-plated polyamide (Ag-PA) yarns and the silk yarns, the another with polyester (PET) yarns and the silk yarns. The weaving structure of the two samples were investigated by scanning electronic microscopy (SEM) and laser optical microscopy (LOM). The resistance against the EM radiation near field communication (NFC) and the ultraviolet (UV) light was also evaluated. Besides, the surface resistance, the air permeability and the water evaporation rate were investigated. The results revealed that the ‘卐’ appeared successfully on the surface of the two samples with stable weaving structure. The Ag-PA yarn-incorporated Song Brocade fabric had the EMI shielding effectiveness value around 50 dB, which was supported by the low surface resistance less than 40 Ω. The excellent NFC shielding of the Ag-PA yarn-incorporated Song Brocade was also found. The ultraviolet protection factor (UPF) value of the Ag-PA yarn-incorporated Song Brocade fabric was higher than 190. The air permeability and the evaporation rate of the Ag-PA yarn-incorporated Song Brocade fabric was higher than 99 mm/s, and 1.4 g/h, respectively. As a result, the Ag-PA yarn-incorporated Song Brocade fabrics were proposed for both the personal and the industrial scale utilization.

Progress in polymers and polymer composites used as efficient materials for EMI shielding

The explosive progress of electronic devices and communication systems results in the production of undesirable electromagnetic pollution, known as electromagnetic interference. The accumulation of electromagnetic radiation in space results in the malfunction of commercial and military electronic appliances, and it may have a negative impact on human health. Thus, the shielding of undesirable electromagnetic interference has become a serious concern of the modern society, and has been a very perspective field of research and development. This paper provides detailed insight into current trends in the advancement of various polymer-based materials with the effects of electromagnetic interference shielding. First, the theoretical aspects of shielding are outlined. Then, the comprehensive description of the structure, morphology and functionalization of the intrinsic conductive polymers, polymers filled with the different types of inorganic and organic fillers, as well as multifunctional polymer architectures are provided with respect to their conductive, dielectric, magnetic and shielding characteristics.

Properties of multifunctional composite materials based on nanomaterials: a review

Composite materials are being used for high-end applications such as aviation technology, space ships, and heavy equipment manufacturing. The use of composite materials has been observed in recent advancements in the field of multifunctional composite materials (MFCMs). There is continuous progress related to improvements, innovations, and replacement of metals inspite of rigorous destructive and non-destructive testing, proving the toughness and lifelong durability of such materials. The present study aims to review the topics relevant to modern multifunctional composite materials. The reviewed articles mostly cover the field of MFCMs based on nanomaterials. The structural functions emphasize on the mechanical properties such as fracture toughness, strength, thermal stability, damping, stiffness, and tensile strength. The non-structural properties include biodegradability, thermal conductivity, electrical conductivity, and electromagnetic interference (EMI) shielding. The study has concluded that the applications of multifunctional nanoparticle-based composite materials and structures include durable but light-weight aircraft wings, components and structures of electric self-driving vehicles, and biomedical composite materials for drug delivery.

Composite materials are being used for high-end applications such as aviation technology, space ships, and heavy equipment manufacturing.

Small-Angle Scattering from Weakly Correlated Nanoscale Mass Fractal Aggregates

Formation of fractal aggregates is generally an undesired effect which may lead to end products with worse properties as compared to those of the individual components, especially in nanocomposite materials. Although several methods exist to overcome this issue, such as inclusion of additives, irradiation grafting or sonication, their effectiveness relies on a detailed knowledge of the structural properties of the aggregates. Here, small-angle scattering (SAS) technique is used and a theoretical model based on a unified Guinier–Porod approach with weak correlations is developed for investigating the structural properties of nanoscale fractal aggregates. It is shown how one can extract information concerning the correlation length/degree between aggregates, their fractal dimension and the overall size. These parameters can be used for development of various types of novel nanomaterials with pre-determined properties and functions.

Polypropylene Nanocomposite Filled with Spinel Ferrite NiFe2O4 Nanoparticles and In-Situ Thermally-Reduced Graphene Oxide for Electromagnetic Interference Shielding Application

Herein, we presented electromagnetic interference shielding characteristics of NiFe2O4 nanoparticles-in-situ thermally-reduced graphene oxide (RGO)-polypropylene nanocomposites with the variation of reduced graphene oxide content. The structural, morphological, magnetic, and electromagnetic parameters and mechanical characteristics of fabricated nanocomposites were investigated and studied in detail. The controllable composition of NiFe2O4-RGO-Polypropylene nanocomposites exhibited electromagnetic interference (EMI) shielding effectiveness (SE) with a value of 29.4 dB at a thickness of 2 mm. The enhanced EMI shielding properties of nanocomposites with the increase of RGO content could be assigned to enhanced attenuation ability, high conductivity, dipole and interfacial polarization, eddy current loss, and natural resonance. The fabricated lightweight NiFe2O4-RGO-Polypropylene nanocomposites have potential as a high performance electromagnetic interference shielding nanocomposite.