Flexible and Highly Sensitive Pressure Sensors Based on Microstructured Carbon Nanowalls Electrodes

Applications of flexible electronics related to cardiocerebral vascular system

Ensuring accessible and high-quality healthcare worldwide requires field-deployable and affordable clinical diagnostic tools with high performance. In recent years, flexible electronics with wearable and implantable capabilities have garnered significant attention from researchers, which functioned as vital clinical diagnostic-assisted tools by real-time signal transmission from interested targets in vivo. As the most crucial and complex system of human body, cardiocerebral vascular system together with heart-brain network attracts researchers inputting profuse and indefatigable efforts on proper flexible electronics design and materials selection, trying to overcome the impassable gulf between vivid organisms and rigid inorganic units. This article reviews recent breakthroughs in flexible electronics specifically applied to cardiocerebral vascular system and heart-brain network. Relevant sensor types and working principles, electronics materials selection and treatment methods are expounded. Applications of flexible electronics related to these interested organs and systems are specially highlighted. Through precedent great working studies, we conclude their merits and point out some limitations in this emerging field, thus will help to pave the way for revolutionary flexible electronics and diagnosis assisted tools development.

Textile-Based Flexible Capacitive Pressure Sensors: A Review

Flexible capacitive pressure sensors have been widely used in electronic skin, human movement and health monitoring, and human-machine interactions. Recently, electronic textiles afford a valuable alternative to traditional capacitive pressure sensors due to their merits of flexibility, light weight, air permeability, low cost, and feasibility to fit various surfaces. The textile-based functional layers can serve as electrodes, dielectrics, and substrates, and various devices with semi-textile or all-textile structures have been well developed. This paper provides a comprehensive review of recent developments in textile-based flexible capacitive pressure sensors. The latest research progresses on textile devices with sandwich structures, yarn structures, and in-plane structures are introduced, and the influences of different device structures on performance are discussed. The applications of textile-based sensors in human wearable devices, robotic sensing, and human-machine interaction are then summarized. Finally, evolutionary trends, future directions, and challenges are highlighted.

Force-Sensitive Interface Engineering in Flexible Pressure Sensors: A Review

Flexible pressure sensors have received extensive attention in recent years due to their great importance in intelligent electronic devices. In order to improve the sensing performance of flexible pressure sensors, researchers are committed to making improvements in device materials, force-sensitive interfaces, and device structures. This paper focuses on the force-sensitive interface engineering of the device, which listing the main preparation methods of various force-sensitive interface microstructures and describing their respective advantages and disadvantages from the working mechanisms and practical applications of the flexible pressure sensor. What is more, the device structures of the flexible pressure sensor are investigated with the regular and irregular force-sensitive interface and accordingly the influences of different device structures on the performance are discussed. Finally, we not only summarize diverse practical applications of the existing flexible pressure sensors controlled by the force-sensitive interface but also briefly discuss some existing problems and future prospects of how to improve the device performance through the adjustment of the force-sensitive interface.

Wide-range Motion Recognition through Insole Sensor using Multi-walled Carbon Nanotubes and Polydimethylsiloxane Composites

High linearity/sensitivity and a wide dynamic sensing range are the most desirable features for pressure sensors to accurately detect and respond to external pressure stimuli. Even though a number of recent studies have demonstrated a low-cost pressure sensing device for a smart insole system by using scalable and deformable conductive materials, they still lack stretchability and desirable properties such as high sensitivity, hysteresis, linearity, and fast response time to obtain accurate and reliable data. To resolve this issue, a flexible and stretchable piezoresistive pressure sensor with high linear response over a wide pressure range is developed and integrated in a wearable insole system. The sensor uses multi-walled carbon nanotubes and polydimethylsiloxane (MWCNT/PDMS) composites with gradient density double-stacked configuration as well as randomly distributed surface microstructure (RDSM). The randomly distributed surface of the MWCNT/PDMS composite is easily and non-artificially generated by the evaporation of residual IPA solvent during a composite curing process. Due to two functional features consisting of the double-stacked composite configuration with different gradient MWCNT density and RDSM, the pressure sensor shows high linear sensitivity (~82.5 kPa) and a pressure range of 0-1 MPa, providing extensive potential applications in monitoring human motions. Moreover, for a practical wearable application detecting the users real-time motions, a custom-designed output signal acquisition system has been developed and integrated with the insole pressure sensor. As a result, the insole sensor can successfully detect walking, running, and jumping movements and can be used in daily life to monitor gait patterns by virtue of its long-term stability.

Plasma-Enhanced Chemical Vapor Deposition of Two-Dimensional Materials for Applications

ConspectusSince the rise of two-dimensional (2D) materials, synthetic methods including mechanical exfoliation, solution synthesis, and chemical vapor deposition (CVD) have been developed. Mechanical exfoliation prepares randomly shaped materials with small size. Solution synthesis introduces impurities that degrade the performances. CVD is the most successful one for low-cost scalable preparation. However, when it comes to practical applications, disadvantages such as high operating temperature (∼1000 °C), probable usage of metal catalysts, contamination, defects, and interstices introduced by postgrowth transfer are not negligible. These are the reasons why plasma-enhanced CVD (PECVD), a method that enables catalyst-free in situ preparation at low temperature, is imperatively desirable.In this Account, we summarize our recent progress on controllable preparation of 2D materials by PECVD and their applications. We found that there was a competition between etching and nucleation and deposition in PECVD, making it highly controllable to obtain desired materials. Under different equilibrium states of the competition, various 2D materials with diverse morphologies and properties were prepared including pristine or nitrogen-doped graphene crystals, graphene quantum dots, graphene nanowalls, hexagonal boron nitride (h-BN), B-C-N ternary materials (BC_xN), etc. We also used mild plasma to modify or treat 2D materials (e.g., WSe₂) for desired properties.PECVD has advantages such as low temperature, transfer-free process, and industrial compatibility, which enable facile, scalable, and low-cost preparation of 2D materials with clean surfaces and interfaces directly on noncatalytic substrates. These merits significantly benefit the as-prepared materials in the applications. Field-effect transistors with high motilities were directly fabricated on graphene and nitrogen-doped graphene. By use of h-BN as the dielectric interfacial layer, both mobilities and saturated power densities of the devices were improved owing to the clean, closely contacted interface and enhanced interfacial thermal dissipation. High-quality materials and interfaces also enabled promising applications of these materials in photodetectors, pressure sensors, biochemical sensors, electronic skins, Raman enhancement, etc. To demonstrate the commercial applications, several prototypical devices were studied such as distributed pressure sensor arrays, touching module on a robot hand for braille recognition, and smart gloves for recording sign language. Finally, we discuss opportunities and challenges of PECVD as a comprehensive preparation methodology of 2D materials for future applications beyond traditional CVD.

Natural bamboo leaves as dielectric layers for flexible capacitive pressure sensors with adjustable sensitivity and a broad detection range

Developing a high-performance capacitive sensor for diverse application scenarios has posed requirements for the sensor to have high sensitivity, broad detection range, and cost-effectiveness. In this experiment, a flexible pressure sensor with a high sensitivity of 2.08 kPa⁻¹ at pressure lower than 1 kPa, as well as a wide working range of 0–600 kPa and remarkable stability (for at least 4000 cycles), was designed. In the device structure, silver nanowires (Ag NWs)/MXene-composite-coated polydimethylsiloxane (PDMS) and natural bamboo leaves at different growth stages were used as the electrode and the micro-structured dielectric layers, respectively. The rough surface of the composite conductive materials and the hierarchical microstructure of the bamboo leaves ensured a high sensitivity and broad pressure range of the sandwich-structured sensor, and the different sizes of the microstructures yielded adjustable sensitivity of the sensor. Furthermore, the outstanding performance of the proposed device made it possible to detect the actual object load, human physical stimuli, and proximity distance, demonstrating applications of flexible and wearable devices in various fields, such as weight/force tapping, breath/wrist pulse/speech, joint bending, and approach distance.

Capacitive pressure sensors based on bamboo leaves endow adjustable sensitivity, wide working range and remarkable stability, indicating promising applications in diverse application scenarios.

Highly stable all-in-one photoelectrochemical electrodes based on carbon nanowalls

Photoelectrochemical (PEC) cells offer a promising approach for developing low-cost solar energy conversion systems. However, the lack of stable and cost-effective electrodes remains a bottleneck that hampers their practical applications. Here, we propose a kind of integrated all-in-one three-dimensional (3D) carbon nanowall (CNW) electrode without sensitized semiconductors for stable all-carbon PEC cells. The all-in-one CNW electrodes were fabricated by directly growing CNW on both sides of the SiO₂/Si/SiO₂ wafer employing the radio frequency plasmon enhanced chemical vapor deposition method. Benefitting from the interconnected 3D textured structure, the CNW can effectively absorb the incident light and provide a large electrochemical reaction interface at the CNW surface that promotes the separation of photogenerated charge carriers, which makes it a superior electrode material. Experimental results show that the all-in-one CNW electrodes possess excellent PEC performance with a photocurrent density of 830 μA cm^-2. Moreover, the CNW electrodes exhibit excellent photoresponses over a wide waveband and superior stability with a maintained photocurrent response, even after 60 d, which outperforms the electrodes using the other two-dimensional layered materials or semiconductor sensitized electrodes. Such an all-in-one electrode with impressive photovoltaic properties provides a promising platform for PEC applications that is eco-friendly with high efficiency, excellent stability and low cost.

Synergistic Optimization toward the Sensitivity and Linearity of Flexible Pressure Sensor via Double Conductive Layer and Porous Microdome Array

Recently, wearable pressure sensors have attracted considerable interest in various fields such as healthcare monitoring, intelligent robots, etc. Although artificial structures or conductive materials have been well developed, the trade-off between sensitivity and linearity of pressure sensors is yet to be fully resolved by a traditional approach. Herein, from theoretical analysis to experimental design, we present the novel CPDMS/AgNWs double conductive layer (DCL) to synergistically optimize the sensitivity and linearity of piezoresistive pressure sensors. The facilely fabricated solid microdome array (SDA) is first employed as the elastomer to clarify the unrevealed working mechanism of DCL. Attributed to the synergistic effect of DCL, the DCL/SDA based sensor exhibits ultrahigh sensitivity (up to 3788.29 kPa^-1) in an obviously broadened linearity range (0-6 kPa). We also demonstrated that the synergistic effect of DCL can be regulated with use of porous microdome array (PDA) to further optimize the sensing property. The linearity range can be improved up to 70 kPa while preserving the high sensitivity of 924.37 kPa^-1 based on the interlocked PDA structure (IPDA), which is rarely reported in previous studies. The optimized sensitivity and linearity allow the competitive DCL/IPDA based sensor as a reliable platform to monitor kinds of physiological signals covering from low pressures (e.g., artery pulses), medium pressures (e.g., muscle expansions), to high pressures (e.g., body motions). We believe that the methodology along with the robust sensor can be of great potential for reliable healthcare monitoring and wearable electronic applications in the future.