Mechanically Robust and Linearly Sensitive Soft Piezoresistive Pressure Sensor for a Wearable Human-Robot Interaction System

Soft piezoresistive pressure sensors play an underpinning role in enabling a plethora of future Internet of Things (IoT) applications such as human-robot interaction (HRI) technologies, wearable devices, and metaverse ecosystems. Despite significant attempts to enhance the performance of these sensors, existing sensors still fall short of achieving high strain tolerance and linearity simultaneously. Herein, we present a low-cost, facile, and scalable approach to fabricating a highly strain-tolerant and linearly sensitive soft piezoresistive pressure sensor. Our design utilizes thin nanocracked gold films (NC-GFs) deposited on poly(dimethylsiloxane) (PDMS) as electrodes of the sensor. The large mismatch stress between gold (Au) and PDMS induces the formation of secondary wrinkles along the pyramidal-structured electrode under pressure; these wrinkles function as protuberances on the electrode and enable exceptional linear sensitivity of 4.2 kPa-1 over a wide pressure range. Additionally, our pressure sensor can maintain its performance even after severe mechanical deformations, including repeated stretching up to 30% strain, due to the outstanding strain tolerance of NC-GF. Our sensor's impressive sensing performance and mechanical robustness make it suitable for diverse IoT applications, as demonstrated by its use in wearable pulse monitoring devices and human-robot interaction systems.

Structural Design and DLP 3D Printing Preparation of High Strain Stable Flexible Pressure Sensors

Flexible pressure sensors are crucial force-sensitive devices in wearable electronics, robotics, and other fields due to their stretchability, high sensitivity, and easy integration. However, a limitation of existing pressure sensors is their reduced sensing accuracy when subjected to stretching. This study addresses this issue by adopting finite element simulation optimization, using digital light processing (DLP) 3D printing technology to design and fabricate the force-sensitive structure of flexible pressure sensors. This is the first systematic study of how force-sensitive structures enhance tensile strain stability of flexible resistive pressure sensors. 18 types of force-sensitive structures have been investigated by finite element design, simultaneously, the modulus of the force-sensitive structure is also a critical consideration as it exerts a significant influence on the overall tensile stability of the sensor. Based on simulation results, a well-designed and highly stretch-stable flexible resistive pressure sensor has been fabricated which exhibits a resistance change rate of 0.76% and pressure sensitivity change rate of 0.22% when subjected to strains ranging from no tensile strain to 20% tensile strain, demonstrating extremely low stretching response characteristics. This study presents innovative solutions for designing and fabricating flexible resistive pressure sensors that maintain stable sensing performance even under stretch conditions.

Arteriosclerosis Assessment Based on Single-Point Fingertip Pulse Monitoring Using a Wearable Iontronic Sensor

Arteriosclerosis, which appears as a hardened and narrowed artery with plaque buildup, is the primary cause of various cardiovascular diseases such as stroke. Arteriosclerosis is often evaluated by clinically measuring the pulse wave velocity (PWV) using a two-point approach that requires bulky medical equipment and a skilled operator. Although wearable photoplethysmographic sensors for PWV monitoring are developed in recent years, likewise, this technique is often based on two-point measurement, and the signal can easily be interfered with by natural light. Herein, a single-point strategy is reported based on stable fingertip pulse monitoring using a flexible iontronic pressure sensor for heart-fingertip PWV (hfPWV) measurement. The iontronic sensor exhibits a high pressure-resolution on the order of 0.1 Pa over a wide linearity range, allowing the capture of characteristic peaks of fingertip pulse waves. The forward and reflected waves of the pulse are extracted and the time difference between the two waves is computed for hfPWV measurement using Hiroshi's method. Furthermore, a hfPWV-based model is established for arteriosclerosis evaluation with an accuracy comparable to that of existing clinical criteria, and the validity of the model is verified clinically. The work provides a reliable technique that can be used in wearable arteriosclerosis assessment systems.

Temperature-Immune, Wide-Range Flexible Robust Pressure Sensors for Harsh Environments

Flexible pressure sensors possess vast potential for various applications such as new energy batteries, aerospace engines, and rescue robots owing to their exceptional flexibility and adaptability. However, the existing sensors face significant challenges in maintaining long-term reliability and environmental resilience when operating in harsh environments with variable temperatures and high pressures (∼MPa), mainly due to possible mechanical mismatch and structural instability. Here, we propose a composite scheme for a flexible piezoresistive pressure sensor to improve its robustness by utilizing material design of near-zero temperature coefficient of resistance (TCR), radial gradient pressure-dividing microstructure, and flexible interface bonding process. The sensing layer comprising multiwalled carbon nanotubes (MWCNTs), graphite (GP), and thermoplastic polyurethane (TPU) was optimized to achieve a near-zero temperature coefficient of resistance over a temperature range of 25-70 °C, while the radial gradient microstructure layout based on pressure division increases the range of pressure up to 2 MPa. Furthermore, a flexible interface bonding process introduces a self-soluble transition layer by direct-writing TPU bonding solution at the bonding interface, which enables the sensor to achieve signal fluctuations as low as 0.6% and a high interface strength of up to 1200 kPa. Moreover, it has been further validated for its capability of monitoring the physiological signals of athletes as well as the long-term reliable environmental resilience of the expansion pressure of the power cell. This work demonstrates that the proposed scheme sheds new light on the design of robust pressure sensors for harsh environments.

A Flexible Piezocapacitive Pressure Sensor with Microsphere-Array Electrodes

Flexible pressure sensors that emulate the sensation and characteristics of natural skins are of great importance in wearable medical devices, intelligent robots, and human-machine interfaces. The microstructure of the pressure-sensitive layer plays a significant role in the sensor's overall performance. However, microstructures usually require complex and costly processes such as photolithography or chemical etching for fabrication. This paper proposes a novel approach that combines self-assembled technology to prepare a high-performance flexible capacitive pressure sensor with a microsphere-array gold electrode and a nanofiber nonwoven dielectric material. When subjected to pressure, the microsphere structures of the gold electrode deform via compressing the medium layer, leading to a significant increase in the relative area between the electrodes and a corresponding change in the thickness of the medium layer, as simulated in COMSOL simulations and experiments, which presents high sensitivity (1.807 kPa^-1). The developed sensor demonstrates excellent performance in detecting signals such as slight object deformations and human finger bending.

Ultra-Sensitive and Wide Sensing-Range Flexible Pressure Sensors Based on the Carbon Nanotube Film/Stress-Induced Square Frustum Structure

Flexible pressure sensors have attracted much attention due to their significant potentials in E-skin, artificial intelligence, and medical health monitoring. However, it still remains challenging to achieve high sensitivity and wide sensing range simultaneously, which greatly limit practical applications for flexible sensors. Inspired by the surface stress-induced structure of mimosa, we propose a novel flexible sensor based on the carbon nanotube paper film (CNTF) and stress-induced square frustum structure (SSFS) and demonstrated their excellent sensing performances. Based on interdigital electrodes and uniform CNTF consisting of fibers with large specific surface area, rich conductive paths are formed for enhanced resistance variation. Besides, both experiments and modeling are conducted to verify the synergistic effect of substrates with diverse stiffnesses and SSFS. The SSFS of polydimethylsiloxane transfer small pressure to the CNTF, resulting in sensitive responses with a broad resistance variation. The sensor achieves an ultrahigh sensitivity (2027.5 kPa^-1) and a wide pressure range (0.0003-200 kPa). Therefore, it can not only detect human signals such as pulse, vocal cord vibration, wrist flexion, and foot pressure but also be integrated onto car tires to monitor vehicle statuses. These fascinating features endow the sensors with great potentials for future health monitoring, human-computer interaction, and virtual reality.

Conjugated Polymer-Based Nanocomposites for Pressure Sensors

Flexible sensors are the essential foundations of pressure sensing, microcomputer sensing systems, and wearable devices. The flexible tactile sensor can sense stimuli by converting external forces into electrical signals. The electrical signals are transmitted to a computer processing system for analysis, realizing real-time health monitoring and human motion detection. According to the working mechanism, tactile sensors are mainly divided into four types-piezoresistive, capacitive, piezoelectric, and triboelectric tactile sensors. Conventional silicon-based tactile sensors are often inadequate for flexible electronics due to their limited mechanical flexibility. In comparison, polymeric nanocomposites are flexible and stretchable, which makes them excellent candidates for flexible and wearable tactile sensors. Among the promising polymers, conjugated polymers (CPs), due to their unique chemical structures and electronic properties that contribute to their high electrical and mechanical conductivity, show great potential for flexible sensors and wearable devices. In this paper, we first introduce the parameters of pressure sensors. Then, we describe the operating principles of resistive, capacitive, piezoelectric, and triboelectric sensors, and review the pressure sensors based on conjugated polymer nanocomposites that were reported in recent years. After that, we introduce the performance characteristics of flexible sensors, regarding their applications in healthcare, human motion monitoring, electronic skin, wearable devices, and artificial intelligence. In addition, we summarize and compare the performances of conjugated polymer nanocomposite-based pressure sensors that were reported in recent years. Finally, we summarize the challenges and future directions of conjugated polymer nanocomposite-based sensors.

Degradable MXene-Doped Polylactic Acid Textiles for Wearable Biomonitoring

Degradable wearable electronics offer a promising route to construct sustainable cities and reduced carbon society. However, the difficult functionalization and the poor stability of degradable sensitive materials dramatically restrict their application in personalized healthcare assessment. Herein, we developed a scalable, low-cost, and porosity degradable MXene-polylactic acid textile (DMPT) for on-body biomonitoring via electrospinning. A combination of polydimethylsiloxane templating and MXene flake impregnation methods endows the fabricated DMPT with a sensitivity of 5.37/kPa, a fast response time of 98 ms, and a good mechanical stability (over 6000 cycles). An efficient degradation of as-electrospun DMPTs was observed in 1 wt % sodium carbonate solution. It is found that the incorporation of MXene nanosheets boosts the hydrophilicity and degradation efficiency of active polylactic acid nanofibrous films in comparison with the pristine counterpart. Furthermore, the as-received DMPT demonstrates great capability in monitoring physiological activities of wrist pulse, knuckle bending, swallowing, and vocalization. This work opens up a new paradigm for developing and optimizing high-performance degradable on-body electronics.

PET/ZnO@MXene-Based Flexible Fabrics with Dual Piezoelectric Functions of Compression and Tension

The traditional self-supported piezoelectric thin films prepared by filtration methods are limited in practical applications due to their poor tensile properties. The strategy of using flexible polyethylene terephthalate (PET) fabric as the flexible substrate is beneficial to enhancing the flexibility and stretchability of the flexible device, thus extending the applications of pressure sensors. In this work, a novel wearable pressure sensor is prepared, of which uniform and dense ZnO nanoarray-coated PET fabrics are covered by a two-dimensional MXene nanosheet. The ternary structure incorporates the advantages of the three components including the superior piezoelectric properties of ZnO nanorod arrays, the excellent flexibility of the PET substrate, and the outstanding conductivity of MXene, resulting in a novel wearable sensor with excellent pressure-sensitive properties. The PET/ZnO@MXene pressure sensor exhibits excellent sensing performance (S = 53.22 kPa^-1), fast response/recovery speeds (150 ms and 100 ms), and superior flexural stability (over 30 cycles at 5% strain). The composite fabric also shows high sensitivity in both motion monitoring and physiological signal detection (e.g., device bending, elbow bending, finger bending, wrist pulse peaks, and sound signal discrimination). These findings provide insight into composite fabric-based pressure-sensitive materials, demonstrating the great significance and promising prospects in the field of flexible pressure sensing.

High-Performance Flexible Piezoresistive Pressure Sensor Printed with 3D Microstructures

Flexible pressure sensors have been widely used in health detection, robot sensing, and shape recognition. The micro-engineered design of the intermediate dielectric layer (IDL) has proven to be an effective way to optimize the performance of flexible pressure sensors. Nevertheless, the performance development of flexible pressure sensors is limited due to cost and process difficulty, prepared by inverted mold lithography. In this work, microstructured arrays printed by aerosol printing act as the IDL of the sensor. It is a facile way to prepare flexible pressure sensors with high performance, simplified processes, and reduced cost. Simultaneously, the effects of microstructure size, PDMS/MWCNTs film, microstructure height, and distance between the microstructures on the sensitivity and response time of the sensor are studied. When the microstructure size, height, and distance are 250 µm, 50 µm, and 400 µm, respectively, the sensor shows a sensitivity of 0.172 kPa^-1 with a response time of 98.2 ms and a relaxation time of 111.4 ms. Studies have proven that the microstructured dielectric layer printed by aerosol printing could replace the inverted mold technology. Additionally, applications of the designed sensor are tested, such as the finger pressing test, elbow bending test, and human squatting test, which show good performance.

Vanadium Dioxide Nanosheets Supported on Carbonized Cotton Fabric as Bifunctional Textiles for Flexible Pressure Sensors and Zinc-Ion Batteries

Flexible pressure sensors and aqueous batteries have been widely used in the rapid development of wearable electronics. The synergistic functionalities of versatile materials with multidimensional architectures are recognized to have a significant impact on the performance of flexible electronics. Herein, a facile hydrothermal strategy was demonstrated to conformally grow vanadium dioxide nanosheets on carbonized cotton fabrics (VO₂/CCotton), which is a candidate material used in flexible piezoresistive sensors. As a result, the VO₂/CCotton-based pressure sensor behaved with high sensitivity (S = 7.12 kPa^-1 in the pressure range of 0-2.0 kPa) and a stable sensing ability in a wide pressure scale of 0-120 kPa. Further practical applications were performed in monitoring delicate physiological signals as well, such as twisting, blowing, and voice vibration recognitions. In addition, another application for energy storage was investigated as well. A quasi-solid-state aqueous zinc-ion battery was assembled with VO₂/CCotton as the cathode and a film of Zn nanosheets/carbon nanotube as the anode. A capacity as high as 301.5 mAh g^-1 and remarkable durability of 88.7% capacity retention after 5000 cycles at 10 A g^-1 were found. These exceptional outcomes are attributed to the unique three-dimensional architecture and the prominent synergetic effects of CCotton and VO₂ and allow for the proposal of novel guidelines for next-generation multifunctional flexible electronics.

Research Progresses in Microstructure Designs of Flexible Pressure Sensors

Flexible electronic technology is one of the research hotspots, and numerous wearable devices have been widely used in our daily life. As an important part of wearable devices, flexible sensors can effectively detect various stimuli related to specific environments or biological species, having a very bright development prospect. Therefore, there has been lots of studies devoted to developing high-performance flexible pressure sensors. In addition to developing a variety of materials with excellent performances, the microstructure designs of materials can also effectively improve the performances of sensors, which has brought new ideas to scientists and attracted their attention increasingly. This paper will summarize the flexible pressure sensors based on material microstructure designs in recent years. The paper will mainly discuss the processing methods and characteristics of various sensors with different microstructures, and compare the advantages, disadvantages, and application scenarios of them. At the same time, the main application fields of flexible pressure sensors based on microstructure designs will be listed, and their future development and challenges will be discussed.

Force-Sensitive Interface Engineering in Flexible Pressure Sensors: A Review

Flexible pressure sensors have received extensive attention in recent years due to their great importance in intelligent electronic devices. In order to improve the sensing performance of flexible pressure sensors, researchers are committed to making improvements in device materials, force-sensitive interfaces, and device structures. This paper focuses on the force-sensitive interface engineering of the device, which listing the main preparation methods of various force-sensitive interface microstructures and describing their respective advantages and disadvantages from the working mechanisms and practical applications of the flexible pressure sensor. What is more, the device structures of the flexible pressure sensor are investigated with the regular and irregular force-sensitive interface and accordingly the influences of different device structures on the performance are discussed. Finally, we not only summarize diverse practical applications of the existing flexible pressure sensors controlled by the force-sensitive interface but also briefly discuss some existing problems and future prospects of how to improve the device performance through the adjustment of the force-sensitive interface.

First Decade of Interfacial Iontronic Sensing: From Droplet Sensors to Artificial Skins

Over the past decade, a brand-new pressure- and tactile-sensing modality, known as iontronic sensing has emerged, utilizing the supercapacitive nature of the electrical double layer (EDL) that occurs at the electrolytic-electronic interface, leading to ultrahigh device sensitivity, high noise immunity, high resolution, high spatial definition, optical transparency, and responses to both static and dynamic stimuli, in addition to thin and flexible device architectures. Together, it offers unique combination of enabling features to tackle the grand challenges in pressure- and tactile-sensing applications, in particular, with recent interest and rapid progress in the development of robotic intelligence, electronic skin, wearable health as well as the internet-of-things, from both academic and industrial communities. A historical perspective of the iontronic sensing discovery, an overview of the fundamental working mechanism along with its device architectures, a survey of the unique material aspects and structural designs dedicated, and finally, a discussion of the newly enabled applications, technical challenges, and future outlooks are provided for this promising sensing modality with implementations. The state-of-the-art developments of the iontronic sensing technology in its first decade are summarized, potentially providing a technical roadmap for the next wave of innovations and breakthroughs in this field.

A Highly Sensitive, Reliable, and High-Temperature-Resistant Flexible Pressure Sensor Based on Ceramic Nanofibers

Flexible pressure sensors are essential components for soft electronics by providing physiological monitoring capability for wearables and tactile perceptions for soft robotics. Flexible pressure sensors with reliable performance are highly desired yet challenging to construct to meet the requirements of practical applications in daily activities and even harsh environments, such as high temperatures. This work describes a highly sensitive and reliable capacitive pressure sensor based on flexible ceramic nanofibrous networks with high structural elasticity, which minimizes performance degradation commonly seen in polymer-based sensors because of the viscoelastic behavior of polymers. Such ceramic pressure sensors exhibit high sensitivity (≈4.4 kPa-1), ultralow limit of detection (<0.8 Pa), fast response speed (<16 ms) as well as low fatigue over 50 000 loading/unloading cycles. The high stability is attributed to the excellent mechanical stability of the ceramic nanofibrous network. By employing textile-based electrodes, a fully breathable and wearable ceramic pressure sensor is demonstrated for real-time health monitoring and motion detection. Owing to the high-temperature resistance of ceramics, the ceramic nanofibrous network sensor can function properly at temperatures up to 370 °C, showing great promise for harsh environment applications.

Linearly Sensitive and Flexible Pressure Sensor Based on Porous Carbon Nanotube/Polydimethylsiloxane Composite Structure

We developed a simple, low-cost process to fabricate a flexible pressure sensor with linear sensitivity by using a porous carbon nanotube (CNT)/polydimethylsiloxane (PDMS) composite structure (CPCS). The working principle of this pressure sensor is based on the change in electrical resistance caused by the contact/non-contact of the CNT tip on the surface of the pores under pressure. The mechanical and electrical properties of the CPCSs could be quantitatively controlled by adjusting the concentration of CNTs. The fabricated flexible pressure sensor showed linear sensitivity and excellent performance with regard to repeatability, hysteresis, and reliability. Furthermore, we showed that the sensor could be applied for human motion detection, even when attached to curved surfaces.

3D Printing of Highly Sensitive and Large-Measurement-Range Flexible Pressure Sensors with a Positive Piezoresistive Effect

Piezoresistive composite-based flexible pressure sensors often suffer from a trade-off between the sensitivity and measurement range. Moreover, the sensitivity or measurement range is theoretically limited owing to the negative piezoresistive coefficient, resulting in resistance variation below 100%. Here, flexible pressure sensors were fabricated using the three-dimensional (3D) printing technique to improve both the sensitivity and sensing range through the positive piezoresistive effect. With the addition of carbon nanotubes (CNTs) and fumed silica nanoparticles (SiNPs) as a conductive filler and rheology modifier, respectively, the viscoelastic silicone rubber solution converted to a printable gel ink. Soft and porous composites (SPCs) were then directly printed in air at room temperature. The sensitivity and sensing range of the SPC-based pressure sensor can be simultaneously tuned by adjusting the conducting CNT and insulating SiNP contents. By optimizing the density of the CNT conductive network in the matrix, positive piezoresistive sensitivity (+0.096 kPa^-1) and a large linear sensing range (0-175 kPa) were obtained. To demonstrate potential applications, the completely soft SPC-based sensor was successfully used in grasp sensing and gait monitoring systems. The 3D printed sensors were also assembled as a smart artificial sensory array to map the pressure distribution.

Highly Transparent and Flexible Iontronic Pressure Sensors Based on an Opaque to Transparent Transition

Human-computer interfaces, smart glasses, touch screens, and some electronic skins require highly transparent and flexible pressure-sensing elements. Flexible pressure sensors often apply a microstructured or porous active material to improve their sensitivity and response speed. However, the microstructures or small pores will result in high haze and low transparency of the device, and thus it is challenging to balance the sensitivity and transparency simultaneously in flexible pressure sensors or electronic skins. Here, for a capacitive-type sensor that consists of a porous polyvinylidene fluoride (PVDF) film sandwiched between two transparent electrodes, the challenge is addressed by filling the pores with ionic liquid that has the same refractive index with PVDF, and the transmittance of the film dramatically boosts from 0 to 94.8% in the visible range. Apart from optical matching, the ionic liquid also significantly improves the signal intensity as well as the sensitivity due to the formation of an electric double layer at the dielectric-electrode interfaces, and improves the toughness and stretchability of the active material benefiting from a plasticization effect. Such transparent and flexible sensors will be useful in smart windows, invisible bands, and so forth.

Molybdenum Disulfide Nanosheets Aligned Vertically on Carbonized Silk Fabric as Smart Textile for Wearable Pressure-Sensing and Energy Devices

Flexible electronics have gained considerable research concern due to their wide prospect for health monitoring, soft robotics, and artificial intelligence, wherein flexible pressure sensors are necessary components of wearable devices. It is well known that the synergistic functions and multiscale structures of hybrid materials exert tremendous effects on the performance of flexible devices. Herein, inspired by the unique structure of the faceplate of sunflowers, we construct a hierarchical structure by in situ grown vertically aligned molybdenum disulfide (MoS₂) nanosheets on carbonized silk fabric (MoS₂/CSilk), which is applied as the sensing material in flexible pressure sensors. The MoS₂/CSilk sensor displayed high sensitivity and good stability. We demonstrated its applications in monitoring subtle physiology signals, such as pulse wave and voice vibrations. In addition, it served as electrodes in lithium-ion batteries. The MoS₂/CSilk electrode delivered ultrahigh first-cycle discharge and charge capacities of 2895 and 1594 mA h g^-1, respectively. The MoS₂/CSilk electrode exhibited a high capacity of 810 mA h g^-1 with a CE close to 100% even after 300 cycles, suggesting good stability. The excellent overall performances are ascribed to the unique structure of the MoS₂/CSilk and the synergistic effect of CSilk and MoS₂. The concept and strategy of this work can be extended to the design and fabrication of other multifunctional devices.

Polyaniline Nanofiber Wrapped Fabric for High Performance Flexible Pressure Sensors

The rational design of high-performance flexible pressure sensors with both high sensitivity and wide linear range attracts great attention because of their potential applications in wearable electronics and human-machine interfaces. Here, polyaniline nanofiber wrapped nonwoven fabric was used as the active material to construct high performance, flexible, all fabric pressure sensors with a bottom interdigitated textile electrode. Due to the unique hierarchical structures, large surface roughness of the polyaniline coated fabric and high conductivity of the interdigitated textile electrodes, the obtained pressure sensor shows superior performance, including ultrahigh sensitivity of 46.48 kPa⁻¹ in a wide linear range (<4.5 kPa), rapid response/relaxation time (7/16 ms) and low detection limit (0.46 Pa). Based on these merits, the practical applications in monitoring human physiological signals and detecting spatial distribution of subtle pressure are demonstrated, showing its potential for health monitoring as wearable electronics.

Natural Plant Materials as Dielectric Layer for Highly Sensitive Flexible Electronic Skin

Nature has long offered human beings with useful materials. Herein, plant materials including flowers and leaves have been directly used as the dielectric material in flexible capacitive electronic skin (e-skin), which simply consists of a dried flower petal or leaf sandwiched by two flexible electrodes. The plant material is a 3D cell wall network which plays like a compressible metamaterial that elastically collapses upon pressing plus some specific surface structures, and thus the device can sensitively respond to pressure. The device works over a broad-pressure range from 0.6 Pa to 115 kPa with a maximum sensitivity of 1.54 kPa^-1 , and shows high stability over 5000 cyclic pressings or bends. The natural-material-based e-skin has been applied in touch sensing, motion monitoring, gas flow detection, and the spatial distribution of pressure. As the foam-like structure is ubiquitous in plants, a general strategy for a green, cost-effective, and scalable approach to make flexible e-skins is offered here.

Highly Stable and Flexible Pressure Sensors with Modified Multi-Walled Carbon Nanotube/Polymer Composites for Human Monitoring

A facile method for preparing an easy processing, repeatable and flexible pressure sensor was presented via the synthesis of modified multi-walled carbon nanotubes (m-MWNTs) and polyurethane (PU) films. The surface modification of multi-walled carbon nanotubes (MWNTs) simultaneously used a silane coupling agent (KH550) and sodium dodecyl benzene sulfonate (SDBS) to improve the dispersibility and compatibility of the MWNTs in a polymer matrix. The electrical property and piezoresistive behavior of the m-MWNT/PU composites were compared with raw multi-walled carbon nanotube (raw MWNT)/PU composites. Under linear uniaxial pressure, the m-MWNT/PU composite exhibited 4.282%kPa⁻¹ sensitivity within the pressure of 1 kPa. The nonlinear error, hysteresis error and repeatability error of the piezoresistivity of m-MWNT/PU decreased 9%, 16.72% and 54.95% relative to raw MWNT/PU respectively. Therefore, the piezoresistive response of m-MWNT/PU had better stability than that of raw MWNT/PU composites. The m-MWNT/PU sensors could be utilized in wearable devices for body movement detection, monitoring of respiration and pressure detection in garments.

Wearable Microfluidic Diaphragm Pressure Sensor for Health and Tactile Touch Monitoring

Flexible pressure sensors have many potential applications in wearable electronics, robotics, health monitoring, and more. In particular, liquid-metal-based sensors are especially promising as they can undergo strains of over 200% without failure. However, current liquid-metal-based strain sensors are incapable of resolving small pressure changes in the few kPa range, making them unsuitable for applications such as heart-rate monitoring, which require a much lower pressure detection resolution. In this paper, a microfluidic tactile diaphragm pressure sensor based on embedded Galinstan microchannels (70 µm width × 70 µm height) capable of resolving sub-50 Pa changes in pressure with sub-100 Pa detection limits and a response time of 90 ms is demonstrated. An embedded equivalent Wheatstone bridge circuit makes the most of tangential and radial strain fields, leading to high sensitivities of a 0.0835 kPa^-1 change in output voltage. The Wheatstone bridge also provides temperature self-compensation, allowing for operation in the range of 20-50 °C. As examples of potential applications, a polydimethylsiloxane (PDMS) wristband with an embedded microfluidic diaphragm pressure sensor capable of real-time pulse monitoring and a PDMS glove with multiple embedded sensors to provide comprehensive tactile feedback of a human hand when touching or holding objects are demonstrated.

Flexible Capacitive Tactile Sensor Based on Micropatterned Dielectric Layer

Flexible tactile sensors are considered as an effective way to realize the sense of touch, which can perform the synchronized interactions with surrounding environment. Here, the utilization of bionic microstructures on natural lotus leaves is demonstrated to design and fabricate new-type of high-performance flexible capacitive tactile sensors. Taking advantage of unique surface micropattern of lotus leave as the template for electrodes and using polystyrene microspheres as the dielectric layer, the proposed devices present stable and high sensing performance, such as high sensitivity (0.815 kPa^-1 ), wide dynamic response range (from 0 to 50 N), and fast response time (≈38 ms). In addition, the flexible capacitive sensor is not only applicable to pressure (touch of a single hair), but also to bending and stretching forces. The results indicate that the proposed capacitive tactile sensor is a promising candidate for the future applications in electronic skins, wearable robotics, and biomedical devices.