Effects of Carbon Nanotubes/Graphene Nanoplatelets Hybrid Systems on the Structure and Properties of Polyetherimide-Based Foams

Recent Trends in Polymer Matrix Solid Buoyancy Materials: A Review

Polymer matrix solid buoyancy materials (PSBMs) have the advantages of low density, high strength, low cost, and low water absorption, and they are widely used in marine engineering fields. How to improve the performance of PSBMs further and adapt them to harsh marine environments has become a hot topic in current research. This paper provides a comprehensive summary of PSBM, detailing both the preparation methodologies and properties of single-component and multi-component PSBM. In this paper, relevant research is systematically summarized from two dimensions of matrix and filler, and the application of thermosetting resin and thermoplastic resin as a matrix in PSBM is introduced in detail, and the corresponding research on fillers such as hollow glass microspheres, fly ash, hollow ceramic spheres and hollow polymer microspheres are expounded. This paper aims to summarize the latest advancements in PSBM research, thereby providing insights into the current state of the field and guiding future investigations.

The Effect of Microcellular Structure on the Dynamic Mechanical Thermal Properties of High-Performance Nanocomposite Foams Made of Graphene Nanoplatelets-Filled Polysulfone

Polysulfone nanocomposite foams containing variable amounts of graphene nanoplatelets (0-10 wt%) were prepared by water vapor-induced phase separation (WVIPS) and supercritical CO2 (scCO2) dissolution. WVIPS foams with two ranges of relative densities were considered, namely, between 0.23 and 0.41 and between 0.34 and 0.46. Foams prepared by scCO2 dissolution (0.0-2.0 wt% GnP) were obtained with a relative density range between 0.35 and 0.45. Although the addition of GnP affected the cellular structure of all foams, they had a bigger influence in WVIPS foams. The storage modulus increased for all foams with increasing relative density and GnP's concentration, except for WVIPS PSU-GnP foams, as they developed open/interconnected cellular structures during foaming. Comparatively, foams prepared by scCO2 dissolution showed higher specific storage moduli than similar WVIPS foams (same relative density and GnP content), explained by the microcellular structure of scCO2 foams. As a result of the plasticizing effect of CO2, PSU foams prepared by scCO2 showed lower glass transition temperatures than WVIPS foams, with the two series of these foams displaying decreasing values with incrementing the amount of GnP.

Progress in polymers and polymer composites used as efficient materials for EMI shielding

The explosive progress of electronic devices and communication systems results in the production of undesirable electromagnetic pollution, known as electromagnetic interference. The accumulation of electromagnetic radiation in space results in the malfunction of commercial and military electronic appliances, and it may have a negative impact on human health. Thus, the shielding of undesirable electromagnetic interference has become a serious concern of the modern society, and has been a very perspective field of research and development. This paper provides detailed insight into current trends in the advancement of various polymer-based materials with the effects of electromagnetic interference shielding. First, the theoretical aspects of shielding are outlined. Then, the comprehensive description of the structure, morphology and functionalization of the intrinsic conductive polymers, polymers filled with the different types of inorganic and organic fillers, as well as multifunctional polymer architectures are provided with respect to their conductive, dielectric, magnetic and shielding characteristics.

Electrical Conduction Behavior of High-Performance Microcellular Nanocomposites Made of Graphene Nanoplatelet-Filled Polysulfone

Graphene nanoplatelet (GnP)-filled polysulfone (PSU) cellular nanocomposites, prepared by two different methods-namely, water vapor-induced phase separation (WVIPS) and supercritical CO2 dissolution (scCO2) foaming-were produced with a range of densities from 0.4 to 0.6 g/cm3 and characterized in terms of their structure and electrical conduction behavior. The GnP content was varied from 0 to 10 wt%. The electrical conductivity values were increased with the amount of GnP for the three different studied foam series. The highest values were found for the microcellular nanocomposites prepared by the WVIPS method, reaching as high as 8.17 × 10-2 S/m for 10 wt% GnP. The variation trend of the electrical conductivity for each series was analyzed by applying both the percolation and the tunneling models. Comparatively, the tunneling model showed a better fitting in the prediction of the electrical conductivity. The preparation technique of the cellular nanocomposite affected the resultant cellular structure of the nanocomposite and, as a result, the porosity or gas volume fraction (Vg). A higher porosity resulted in a higher electrical conductivity, with the lightest foams being prepared by the WVIPS method, showing electrical conductivities two orders of magnitude higher than the equivalent foams prepared by the scCO2 dissolution technique.

Vibration Analysis of Carbon Fiber-Graphene-Reinforced Hybrid Polymer Composites Using Finite Element Techniques

In this study, a computational procedure for the investigation of the vibration behavior of laminated composite structures, including graphene inclusions in the matrix, is developed. Concerning the size-dependent behavior of graphene, its mechanical properties are derived using nanoscopic empiric equations. Using the appropriate Halpin-Tsai models, the equivalent elastic constants of the graphene reinforced matrix are obtained. Then, the orthotropic mechanical properties of a composite lamina of carbon fibers and hybrid matrix can be evaluated. Considering a specific stacking sequence and various geometric configurations, carbon fiber-graphene-reinforced hybrid composite plates are modeled using conventional finite element techniques. Applying simply support or clamped boundary conditions, the vibrational behavior of the composite structures are finally extracted. Specifically, the modes of vibration for every configuration are derived, as well as the effect of graphene inclusions in the natural frequencies, is calculated. The higher the volume fraction of graphene in the matrix, the higher the natural frequency for every mode. Comparisons with other methods, where it is possible, are performed for the validation of the proposed method.

Effect of Organic Cage Nucleating Agent Structure on Nucleating Efficiency and the Structure-Property Relationship

Three types of organic cage compounds, namely, cucurbit[6]uril (Q[6]), hemicucurbit[6]uril (HQ[6]), and β-cyclodextrin (BC), with different cavity structures as heterogeneous nucleation agents were selected for a polypropylene (PP) foaming injection molding process. The experimental results showed that Q[6] with a "natural" cavity structure possessed the best nucleation efficiency of these three cage compounds. The nucleation mechanism of organic cage compounds was explored through classical nucleation theory, molecular structure, and in situ visual injection molding analysis.

Improved mechanical and electromagnetic interference shielding performance of segregated UHMWPE/CNTs via microwave-assisted sintering

Constructing the segregated networks is an efficient strategy to simultaneously achieve the high electrical conductivity and electromagnetic interference (EMI) shielding performance in conductive polymer composites (CPCs). Herein, an advanced molding technique based on microwave (MW)-assisted sintering was proposed to prepare the segregated ultrahigh molecular weight polyethylene/carbon nanotube (UHMWPE/CNT) composites. Scanning electron microscopy and optical microscopy images indicated that CNTs enriched on the surfaces of UHMWPE granules through ball milling, and the clear and complete conductive networks were observed in UHMWPE/CNT composites in the following MW sintering process, revealing that a perfect segregated structure was successfully constructed. The segregated UHMWPE/CNT composites exhibited an excellent electrical conductivity and EMI shielding performance of 49.3 S/m and 50 dB, respectively, along with a low percolation threshold of 0.10 vol%. Meanwhile, benefiting from the volumetric heating, an ideal mechanical property was also obtained in prepared composite by MW sintering. Compared with the conventional molding method, MW-assisted sintering shows its unique advantages, including better structural construction, shorter processing time, and lower energy consumption, which provides an efficient and environment-friendly method to fabricate CPCs with superior conductive and EMI shielding performance.

Effects of Graphene Nanoplatelets and Cellular Structure on the Thermal Conductivity of Polysulfone Nanocomposite Foams

Polysulfone (PSU) foams containing 0-10 wt% graphene nanoplatelets (GnP) were prepared using two foaming methods. Alongside the analysis of the cellular structure, their thermal conductivity was measured and analyzed. The results showed that the presence of GnP can affect the cellular structure of the foams prepared by both water vapor induced phase separation (WVIPS) and supercritical CO2 (scCO2) dissolution; however, the impact is greater in the case of foams prepared by WVIPS. In terms of thermal conductivity, the analysis showed an increasing trend by incrementing the amount of GnP and increasing relative density, with the tortuosity of the cellular structure, dependent on the used foaming method, relative density, and amount of GnP, playing a key role in the final value of thermal conductivity. The combination of all these factors showed the possibility of preparing PSU-GnP foams with enhanced thermal conductivity at lower GnP amount by carefully controlling the cellular structure and relative density, opening up their use in lightweight heat dissipators.

Experimental and Prediction Study of Displacement-Rate Effects on Flexural Behaviour in Nano and Micro TiO2 Particles-Epoxy Resin Composites

Epoxy resin composites with different weight fractions of TiO₂ microparticles (1%, 5%, 10%, 15%, 20%) and of TiO₂ nanoparticles (0.5%, 1%, 2%, 3%) were prepared. The particle size of the nanoparticles was averaged around 21 nm while the particle size of the micro TiO₂ particles was averaged around 0.2 μm. The morphology of the manufactured particulate composites was studied by means of scanning electron microscopy (SEM). The mechanical properties of both nanocomposites (21 nm) and microcomposites (0.2 μm) were investigated and compared through flexural testing. Furthermore, the effect of displacement-rate on the viscoelastic behavior of composite materials was investigated. The flexural tests were carried out at different filler weight fractions and different displacement-rates (0.5, 5, 10, 50 mm/min). The influence of TiO₂ micro- and nanoparticles on the mechanical response of the manufactured composites was studied. For micro TiO₂ composites, a maximum increase in flexural modulus on the order of 23% was achieved, while, in the nanocomposites, plastification of the epoxy matrix due to the presence of TiO₂ nanoparticles was observed. Both behaviors were predicted by the Property Prediction Model (PPM), and a fair agreement between experimental results and theoretical predictions was observed.

Gel actuators based on polymeric radicals

Low-voltage electrochemical actuation of radical polymer gels has been demonstrated in an organic electrolyte. Polymer gels were prepared by post-modification of active-ester precursor gels with an amine-functionalised radical. A combination of few-layer graphene and multiwall carbon nanotubes gave high conductivity and improved actuation in the gels, with 32% linear actuation. The actuator system showed good stability over at least 10 cycles, showing its promise. The cycle time was several hours due to mass-transport limited transport of ions and solvent into the device.

Recent Trends of Foaming in Polymer Processing: A Review

Polymer foams have low density, good heat insulation, good sound insulation effects, high specific strength, and high corrosion resistance, and are widely used in civil and industrial applications. In this paper, the classification of polymer foams, principles of the foaming process, types of blowing agents, and raw materials of polymer foams are reviewed. The research progress of various foaming methods and the current problems and possible solutions are discussed in detail.

Facile Preparation of Highly Conductive Poly(amide-imide) Composite Films beyond 1000 S m-1 through Ternary Blend Strategy

Highly conductive thin films with suitable mechanical performances play a significant role in modern electronic industry. Herein, a series of ternary conductive polymer composites were fabricated by incorporating carbon black (CB) into binary conductive polymer composites of poly(amide-imide) (PAI) and polyaniline (PANI) to enhance their mechanical and conductive properties simultaneously. By varying the composition of PAI/PANI/CB ternary films, the conductivity enhanced by two orders of magnitude compared with the sum of PAI/PANI and PAI/CB binary conductive polymer composites, and a high conductivity of 1160 S m⁻¹ was achieved. The improved conductivity is mainly because much more continuous conductive networks were constructed in the ternary conductive polymer composites. With the help of the unusual morphology, the tensile strength was also enhanced by more than 80% from 21 to 38 MPa. The origin for the improved morphology was discussed for further improvement.

Enhancement by Metallic Tube Filling of the Mechanical Properties of Electromagnetic Wave Absorbent Polymethacrylimide Foam

By the addition of a carbon-based electromagnetic absorbing agent during the foaming process, a novel electromagnetic absorbent polymethacrylimide (PMI) foam was obtained. The proposed foam exhibits excellent electromagnetic wave-absorbing properties, with absorptivity exceeding 85% at a large frequency range of 4.9⁻18 GHz. However, its poor mechanical properties would limit its application in load-carrying structures. In the present study, a novel enhancement approach is proposed by inserting metallic tubes into pre-perforated holes of PMI foam blocks. The mechanical properties of the tube-enhanced PMI foams were studied experimentally under compressive loading conditions. The elastic modulus, compressive strength, energy absorption per unit volume, and energy absorption per unit mass were increased by 127.9%, 133.8%, 54.2%, and 46.4%, respectively, by the metallic tube filling, and the density increased only by 5.3%. The failure mechanism of the foams was also explored. We found that the weaker interfaces between the foam and the electromagnetic absorbing agent induced crack initiation and subsequent collapses, which destroyed the structural integrity. The excellent mechanical and electromagnetic absorbing properties make the novel structure much more competitive in electromagnetic wave stealth applications, while acting simultaneously as load-carrying structures.

Polyetherimide Foams Filled with Low Content of Graphene Nanoplatelets Prepared by scCO₂ Dissolution

Polyetherimide (PEI) foams with graphene nanoplatelets (GnP) were prepared by supercritical carbon dioxide (scCO₂) dissolution. Foam precursors were prepared by melt-mixing PEI with variable amounts of ultrasonicated GnP (0.1⁻2.0 wt %) and foamed by one-step scCO₂ foaming. While the addition of GnP did not significantly modify the cellular structure of the foams, melt-mixing and foaming induced a better dispersion of GnP throughout the foams. There were minor changes in the degradation behaviour of the foams with adding GnP. Although the residue resulting from burning increased with augmenting the amount of GnP, foams showed a slight acceleration in their primary stages of degradation with increasing GnP content. A clear increasing trend was observed for the normalized storage modulus of the foams with incrementing density. The electrical conductivity of the foams significantly improved by approximately six orders of magnitude with only adding 1.5 wt % of GnP, related to an improved dispersion of GnP through a combination of ultrasonication, melt-mixing and one-step foaming, leading to the formation of a more effective GnP conductive network. As a result of their final combined properties, PEI-GnP foams could find use in applications such as electrostatic discharge (ESD) or electromagnetic interference (EMI) shielding.

Hierarchical Porous Polyamide 6 by Solution Foaming: Synthesis, Characterization and Properties

Porous polym er materials have received great interest in both academic and industrial fields due to their wide range of applications. In this work, a porous polyamide 6 (PA6) material was prepared by a facile solution foaming strategy. In this approach, a sodium carbonate (SC) aqueous solution acted as the foaming agent that reacted with formic acid (FA), generating CO₂ and causing phase separation of polyamide (PA). The influence of the PA/FA solution concentration and Na₂CO₃ concentration on the microstructures and physical properties of prepared PA foams were investigated, respectively. PA foams showed a hierarchical porous structure along the foaming direction. The mean pore dimension ranged from hundreds of nanometers to several microns. Low amounts of sodium salt generated from a neutralization reaction played an important role of heterogeneous nucleation, which increased the crystalline degree of PA foams. The porous PA materials exhibited low thermal conductivity, high crystallinity and good mechanical properties. The novel strategy in this work could produce PA foams on a large scale for potential engineering applications.

Compressive Behavior of Aluminum Microfibers Reinforced Semi-Rigid Polyurethane Foams

Unreinforced and reinforced semi-rigid polyurethane (PU) foams were prepared and their compressive behavior was investigated. Aluminum microfibers (AMs) were added to the formulations to investigate their effect on mechanical properties and crush performances of closed-cell semi-rigid PU foams. Physical and mechanical properties of foams, including foam density, quasi-elastic gradient, compressive strength, densification strain, and energy absorption capability, were determined. The quasi-static compression tests were carried out at room temperature on cubic samples with a loading speed of 10 mm/min. Experimental results showed that the elastic properties and compressive strengths of reinforced semi-rigid PU foams were increased by addition of AMs into the foams. This increase in properties (61.81%-compressive strength and 71.29%-energy absorption) was obtained by adding up to 1.5% (of the foam liquid mass) aluminum microfibers. Above this upper limit of 1.5% AMs (e.g., 2% AMs), the compressive behavior changes and the energy absorption increases only by 12.68%; while the strength properties decreases by about 14.58% compared to unreinforced semi-rigid PU foam. The energy absorption performances of AMs reinforced semi-rigid PU foams were also found to be dependent on the percentage of microfiber in the same manner as the elastic and strength properties.