Characterization of Irradiation Crosslinked Polyamides for Solar Thermal Applications-Basic Thermo-Analytical and Mechanical Properties

The Modification of Useful Injection-Molded Parts' Properties Induced Using High-Energy Radiation

The modification of polymer materials' useful properties can be applicable in many industrial areas due to the ability to make commodity and technical plastics (plastics that offer many benefits, such as processability, by injection molding) useful in more demanding applications. In the case of injection-molded parts, one of the most suitable methods for modification appears to be high-energy irradiation, which is currently used primarily for the modification of mechanical and thermal properties. However, well-chosen doses can effectively modify the properties of the surface layer as well. The purpose of this study is to provide a complex description of high-energy radiation's (β radiation) influence on the useful properties of injection-molded parts made from common polymers. The results indicate that β radiation initiates the cross-linking process in material and leads to improved mechanical properties. Besides the cross-linking process, the material also experiences oxidation, which influences the properties of the surface layer. Based on the measured results, the main outputs of this study are appropriately designed regression models that determine the optimal dose of radiation.

The Impact of β-Radiation Crosslinking on Flammability Properties of PA6 Modified by Commercially Available Flame-Retardant Additives

A comparative study was conducted investigating the influence of β-radiation crosslinking (β-RC) on the fire behavior of flame retardant-modified polyamide 6 (PA6). In order to provide a comprehensive overview, a variety of commercially available flame-retardant additives were investigated, exhibiting different flame retarding actions such as delusion, char formation, intumescence and flame poisoning. This study focused on the identification of differences in the influence of β-RC on fire behavior. Coupled thermal gravimetrical analysis (TGA) and Fourier transformation infrared spectroscopy (FTIR) were used to conduct changes within the decomposition processes. Dynamic thermal analysis (DTA) was used to identify structural stability limits and fire testing was conducted using the limiting oxygen index (LOI), vertical UL-94 and cone calorimeter testing. Crosslinking was found to substantially change the fire behavior observed, whereas the observed phenomena were exclusively physical for the given formulations studied: warpage, char residue destruction and anti-dripping. Despite these phenomena being observed for all β-RC formulations, the impact on fire resistivity properties were found to be very different. However, the overall fire protection properties measured in UL-94 fire tests were found to deteriorate for β-RC formulations. Only β-RC formulations based on PA6/EG were found to achieve a UL-94 V0 classification.

Radiation-Based Crosslinking Technique for Enhanced Thermal and Mechanical Properties of HDPE/EVA/PU Blends

Crosslinking of polyolefin-based polymers can improve their thermal and mechanical properties, which can then be used in various applications. Radiation-induced crosslinking can be done easily and usefully by irradiation without a crosslinking agent. In addition, polymer blending can improve thermal and mechanical properties, and chemical resistance, compared to conventional single polymers. In this study, high-density polyethylene (HDPE)/ethylene vinyl acetate (EVA)/polyurethane (PU) blends were prepared by radiation crosslinking to improve the thermal and mechanical properties of HDPE. This is because HDPE, a polyolefin-based polymer, has the weaknesses of low thermal resistance and flexibility, even though it has good mechanical strength and machinability. In contrast, EVA has good flexibility and PU has excellent thermal properties and wear resistance. The morphology and mechanical properties (e.g., tensile and flexure strength) were characterized using scanning electron microscopy (SEM) and a universal testing machine (UTM). The gel fraction, thermal shrinkage, and abrasion resistance of samples were confirmed. In particular, after storing at 180 °C for 1 h, the crosslinked HDPE-PU-EVA blends exhibited ~4-times better thermal stability compared to non-crosslinked HDPE. When subjected to a radiation dose of 100 kGy, the strength of HDPE increased, but the elongation sharply decreased (80%). On the other hand, the strength of the HDPE-PU-EVA blends was very similar to that of HDPE, and the elongation was more than 3-times better (320%). Finally, the abrasion resistance of crosslinked HDPE-PU-EVA was ~9-times better than the crosslinked HDPE. Therefore, this technology can be applied to various polymer products requiring high heat resistance and flexibility, such as electric cables and industrial pipes.

Influence of the β- Radiation/Cold Atmospheric-Pressure Plasma Surface Modification on the Adhesive Bonding of Polyolefins

The goal of this research was to examine the effect of two surface modification methods, i.e., radiation cross-linking and plasma treatment, on the adhesive properties and the final quality of adhesive bonds of polypropylene (PP), which was chosen as the representative of the polyolefin group. Polymer cross-linking was induced by beta (accelerated electrons—β⁻) radiation in the following dosages: 33, 66, and 99 kGy. In order to determine the usability of β⁻ radiation for these applications (improving the adhesive properties and adhesiveness of surface layers), the obtained results were compared with values measured on surfaces treated by cold atmospheric-pressure plasma with outputs 2.4, 4, and 8 W. The effects of both methods were compared by several parameters, namely wetting contact angles, free surface energy, and overall strength of adhesive bonds. Furthermore, Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM) were conducted. According to our findings the following conclusion was reached; both tested surface modification methods significantly altered the properties of the specimen’s surface layer, which led to improved wetting, free surface energy, and bond adhesion. Following the β⁻ radiation, the free surface energy of PP rose by 80%, while the strength of the bond grew in some cases by 290% in comparison with the non-treated surface. These results show that when compared with cold plasma treatment the beta radiation appears to be an effective tool capable of improving the adhesive properties and adhesiveness of PP surface layers.

Nano-Mechanical Properties of Surface Layers of Polyethylene Modified by Irradiation

This study’s goal was to describe the influence of a wide range of ionizing beta radiation upon the changes in surface layer mechanical properties and structural modifications of selected types of polymer. Radiation crosslinking is a process whereby the impingement of high-energy electrons adjusts test sample structures, thus enhancing the useful properties of the material, e.g., hardness, wear-resistance, and creep, in order that they may function properly during their technical use. The selected polymers tested were polyolefin polymers like polyethylene (Low-density polyethylene LDPE, High-density polyethylene HDPE). These samples underwent exposure to electron radiation of differing dosages (33, 66, 99, 132, 165, and 198 kGy). After the crosslinking process, the samples underwent testing of the nano-mechanical properties of their surface layers. This was done by means of a state-of-the-art indentation technique, i.e., depth-sensing indentation (DSI), which detects the immediate change in the indentation depth associated with the applied force. Indeed, the results indicated that the optimal radiation dosage increased the mechanical properties by up to 57%; however, the beneficial levels of radiation varied with each material. Furthermore, these modifications faced examination from the structural perspective. For this purpose, a gel test, Raman spectroscopy, and crystalline portion determination by X-ray all confirmed the assumed trends.

Effect of Beta Radiation on the Quality of the Bonded Joint for Difficult to Bond Polyolefins

Bonding is increasingly being used, and it is an ever-evolving method for creating unbreakable bonds. The strength of adhesive bonds determines, to a significant extent, the possible applications of this technology and is influenced by many factors. In addition to the type of adhesive used, the characteristics of the surface layers play a significant role; therefore, significant attention is paid to their adjustment and modification. Radiation crosslinking is one of the most important methods for modifying polymer properties. Currently, the most frequently used type of radiation for polymer crosslinking is beta minus (β⁻) radiation, which affects not only mechanical but also surface properties, chemical and temperature resistance, and surface layer characteristics of polymers. This study investigated the effect of β⁻ radiation on the surface layer properties of low-density polyethylene (LDPE), high-density polyethylene (HDPE), and polypropylene (PP) and the effects of surface-layer modification on the ultimate tensile strength of bonded joints. Based on the results, we concluded that β⁻ radiation significantly changes the properties of the tested surface layers, increases the surface energy, and improves the adhesiveness of bonds. Consequently, the final strength of the LDPE, HDPE, and PP bonds increases significantly.