Study of a Novel Gemini Viscoelastic Surfactant with High Performance in Clean Fracturing Fluid Application

Influence of surfactant molecular features on tetracycline transport in saturated porous media of varied surface heterogeneities

This study aims to understand how surfactants affect the mobility of tetracycline (TC), an antibiotic, through different aquifer media. Two anionic and cationic surfactants, sodium dodecylbenzene sulfonate (SDBS) and cetyltrimethyl ammonium bromide (CTAB), were used to study their influence on TC mobility through clean sand and humic acid (HA)-coated sand. HA coating inhibits TC mobility due to its strong interaction with TC. Both surfactants promoted TC mobility at pH 7.0 due to competitive deposition, steric effect, and increased hydrophilicity of TC. CTAB had a more substantial effect than SDBS, related to the surfactants' molecular properties. Each surfactant's promotion effects were greater in HA-coated sand than in quartz sand due to differences in surfactant retention. CTAB inhibited TC transport at pH 9.0 due to its significant hydrophobicity effect. Furthermore, in the presence of Ca2+, SDBS enhanced TC transport by forming deposited SDBS-Ca2+-TC complexes. On the other hand, CTAB increased TC mobility due to its inhibition of cation bridging between TC and porous media. The findings highlight surfactants' crucial role in influencing the environmental behaviors of tetracycline antibiotics in varied aquifers.

Experimental Investigation of Hydraulic Fracturing Fluid Based on Pseudo Gemini Surfactant with Polysaccharide Addition

In the last decade, hydrogels for hydraulic fracturing based on viscoelastic surfactants have been actively studied. Interest in these systems is justified by their unique qualities: good viscoelasticity and the ability to form stable suspensions of proppant or sand, destruction without the formation of bridging agents, hydrophobization of the rock surface and metal of technological equipment, as well as oil-cleaning properties. These qualities are most often provided by a minimum set of components-a surfactant and an electrolyte. However, the absence of a polymer limits the use of these gels in formations where fluid leakoff is possible. In this article, a liquid was studied, based on a pseudo gemini surfactant (PGVES) with the addition of a water-soluble polysaccharide. The objects of study were selected based on the assumption of interactions between PGVES and the polymer; interactions which favorably influence the technological characteristics of the fracturing fluid. To confirm the hypothesis, rheological studies were carried out. These included rotational viscometry and oscillatory studies at various temperatures. The settling velocity of particles of various proppant fractions was studied and tests were carried out to assess fluid leakoff. The performed experiments show an improvement in the characteristics of the PGVES-based gel under the influence of the polysaccharide. In particular, the rheological properties increase significantly, the stability of proppant suspensions improves, and the fluid leakoff of systems decreases, all of which expands the possibility of using these fracturing fluids and makes this area of experimentation promising.

Application of Hydrogels and Hydrocarbon-Based Gels in Oil Production Processes and Well Drilling

The use of gels in oil production processes has become a regular practice in oilfield operations and is constantly developing in all oil-producing countries of the world, as evidenced by the growth of publications and patent activity on this topic. Many oil production processes, such as hydraulic fracturing, conformance control, water, and gas shutoff, cannot be imagined without the use of gel technologies. Inorganic, organic, and hybrid gels are used, as well as foams, gel-forming, and gel-dispersed systems. The possibility of a broad control of structural and mechanical properties, thermal stability, and shear resistance by introducing microscale and nanoscale additives made hydrogels and hydrocarbon-based gels indispensable tools for oil engineers.

Stability, Rheological Behavior, and pH Responsiveness of CTAB/HCl Acidic Emulsion: Experimental Investigation

Cetyltrimethylammonium bromide (CTAB) surfactant was proven to be a reliable emulsifier for creating stable emulsions used for drilling, well stimulation, and EOR. The presence of acids like HCl during such operations may lead to the formation of acidic emulsions. No previous comprehensive investigations have been done to study the performance of CTAB-based acidic emulsions. This paper, therefore, presents experimental investigations of the stability, rheological behavior, and pH responsiveness of a CTAB/HCl-based acidic emulsion. The effects of temperature, pH, and CTAB concentration on the emulsion stability and rheology have been investigated using a bottle test and a TA Instrument DHR1 rheometer. Viscosity and flow sweep were analyzed for the steady state at a shear range of 2.5-250 s^-1. For the dynamic tests, the storage modulus (G') and loss modulus (G″) were observed by applying the oscillation test at the range of shear frequency from 0.1 to 100 rad/s. The results revealed that the emulsion exhibits steady rheological behaviors ranging from Newtonian to shear-dependent (psedosteady), depending on the temperature and CTAB concentration. The tendency of the emulsion to exhibit a solid-like behavior is also dependent on CTAB concentration, temperature, and pH. However, the pH responsiveness of the emulsion is more significantly observed within the acidic range of the pH.

Preparation and Performance Evaluation of a Self-Crosslinking Emulsion-Type Fracturing Fluid for Quasi-Dry CO2 Fracturing

Quasi-dry CO₂ fracturing technology is a new CO₂ fracturing technology that combines liquid CO₂ fracturing (dry CO₂ fracturing) and water-based fracturing. It uses a liquid CO₂ system containing a small amount of water-based fracturing fluid to carry sand, and it is characterized by sand blending at normal pressure, convenient preparation, the integrated application of resistance reduction and sand carrying, and no dedicated closed sand blender requirement. We developed a self-crosslinking emulsion-type water-based fracturing fluid (ZJL-1), which contained ionic bonds, hydrogen bonds, van der Waals forces, and hydrophobic associations, for quasi-dry CO₂ fracturing, and the comprehensive properties of the ZJL-1 fracturing fluid were evaluated. The results showed that the ZJL-1 fracturing fluid had obvious viscoelastic characteristics, a heat loss rate of less than 10% at 200 °C, a good thermal stability, sufficient rheology under high temperature and high shear conditions, and a good thermal stability. The resistance reduction rate reached 70%, which demonstrates a good resistance reduction performance. Compared with conventional guar fracturing fluid, ZJL-1 can carry more sand and has a lower core damage rate. The on-site use of quasi-dry fracturing showed that optimizing the mixing ratio of liquid CO₂ fracturing fluid and ZJL-1 fracturing fluid effectively enhanced oil and gas recovery. This can be used to optimize quasi-dry fracturing and can be used as a reference.

A Novel ZnO Nanoparticles Enhanced Surfactant Based Viscoelastic Fluid Systems for Fracturing under High Temperature and High Shear Rate Conditions: Synthesis, Rheometric Analysis, and Fluid Model Derivation

Surfactant-based viscoelastic (SBVE) fluids are innovative nonpolymeric non-newtonian fluid compositions that have recently gained much attention from the oil industry. SBVE can replace traditional polymeric fracturing fluid composition by mitigating problems arising during and after hydraulic fracturing operations are performed. In this study, SBVE fluid systems which are entangled with worm-like micellar solutions of cationic surfactant: cetrimonium bromide or CTAB and counterion inorganic sodium nitrate salt are synthesized. The salt reagent concentration is optimized by comparing the rheological characteristics of different concentration fluids at 25 °C. The study aims to mitigate the primary issue concerning these SBVE fluids: significant drop in viscosity at high temperature and high shear rate (HTHS) conditions. Hence, the authors synthesized a modified viscoelastic fluid system using ZnO nanoparticle (NPs) additives with a hypothesis of getting fluids with improved rheology. The rheology of optimum fluids of both categories: with (0.6 M NaNO₃ concentration fluid) and without (0.8 M NaNO₃ concentration fluid) ZnO NPs additives were compared for a range of shear rates from 1 to 500 Sec⁻¹ at different temperatures from 25 °C to 75 °C to visualize modifications in viscosity values after the addition of NPs additives. The rheology in terms of viscosity was higher for the fluid with 1% dispersed ZnO NPs additives at all temperatures for the entire range of shear rate values. Additionally, rheological correlation function models were derived for the synthesized fluids using statistical analysis methods. Subsequently, Herschel–Bulkley models were developed for optimum fluids depending on rheological correlation models. In the last section of the study, the pressure-drop estimation method is described using given group equations for laminar flow in a pipe depending on Herschel–Bulkley-model parameters have been identified for optimum fluids are consistency, flow index and yield stress values.

Development of the Gemini Gel-Forming Surfactant with Ultra-High Temperature Resistance to 200 °C

In order to broaden the application of clean fracturing fluid in ultra-high temperature reservoirs, a surfactant gel for high-temperature-resistant clean fracturing fluid was developed with a gemini cationic surfactant as the main agent in this work. As the fracturing fluid, the rheological property, temperature resistance, gel-breaking property, filtration property, shear recovery performance and core damage property of surfactant gel were systematically studied and evaluated. Results showed the viscosity of the system remained at 25.2 mPa·s for 60 min under a shear rate of 170 s⁻¹ at 200 °C. The observed core permeability damage rate was only 6.23%, indicating low formation damage after fracturing. Due to micelle self-assembly properties in surfactant gel, the fluid has remarkable shear self-repairability. The filtration and core damage experimental results meet the national industry standard for fracturing fluids. The gel system had simple formulation and excellent properties, which was expected to enrich the application of clean fracturing fluid in ultra-high temperature reservoirs.

Surfactants-mediated the enhanced mobility of tetracycline in saturated porous media and its variation with aqueous chemistry

Knowledge of the mobility of tetracycline (TC) antibiotics in porous media is critical to understand their potential environmental influences. The transport characteristics of TC in sand columns with three different surfactants, including Tween 80, sodium dodecylbenzene sulfonate (SDBS), and didodecyldimethylammonium bromide (DDAB) under various conditions were investigated in this study. Results demonstrated that all surfactants enhanced TC transport under neutral conditions (10 mM NaCl at pH 7.0). The observation was attributed mostly to deposition site competition, higher electrostatic repulsion between TC molecules and sand grains, steric hindrance, and the increase of TC hydrophilicity. Furthermore, the order of the transport-enhancement effects was generally observed as follows: DDAB > SDBS > Tween 80. The trend was controlled by the variation in the physicochemical properties of surfactants. It was noticed that the presence of Cu²⁺ (a model divalent cation) in the background solution, the cation-bridging contributed to the promotion effects of DDAB or Tween 80 on TC mobility. Interestingly, SDBS considerably suppressed TC transport due to the precipitation of SDBS-Cu²⁺ complexes onto sand surfaces. Moreover, the enhancement order of surfactants at pH 5.0 was similar to that pH 7.0. However, DDAB could inhibit TC transport in sand columns at pH 9.0, which were mainly caused by the decrease of electrostatic repulsion and the hydrophobicity induced by the binding cationic surfactant. Findings from this work provide novel insight into involvement of surfactants in antibiotic transport behaviors in the subsurface environment.

Use of Betaine-Based Gel and Its Potential Application in Enhanced Oil Recovery

In this paper, a betaine-based gel containing 2.0% erucamide propyl betaine (EAPB), 0.5% oleic acid amide propyl betaine (OAPB), and 0.1% KCl was prepared for use as a fracturing fluid. The performance evaluation showed that KCl may improve the temperature resistance and increase the viscosity of the optimized fracturing fluid. At 80 °C, the apparent viscosity of the viscoelastic surfactant (VES)-based fracturing fluid was approximately 50 mPa·s. Furthermore, the gel had high shear resistance, good viscosity stability, and high sand-carrying performance. After being sheared at 170 s−1 for 60 min, the reduction in viscosity was 13.6%. The viscosity of the gel was relatively stable at room temperature (27 °C) for one week. In a suspension containing 10% sand (particle size < 0.45 mm, density = 2.75 g cm−3), the settling velocity of proppant particles was 1.15 cm h−1. In addition, we detected that the critical micelle concentration of this gel was approximately 0.042 wt%. The viscosity could be reduced to <5 mPa·s at 60 °C within 1 h when 6.0% crude oil was present, and oil displacement experiments showed that the broken fracturing fluid can enhance the oil displacement rate up to 14.5%. This work may facilitate research on fracturing fluids and oil recovery.

Applicability Assessment of Viscoelastic Surfactants and Synthetic Polymers as a Base of Hydraulic Fracturing Fluids

Hydraulic fracturing (HF) is currently the most widespread and effective method of oil production stimulation. The most commonly used fracturing fluid is crosslinked guar gels. However, when using these systems, problems such as clogging of the pore space, cracking, and proppant packing with the remains of the undestroyed polymer arise. Therefore, the efficiency of the hydraulic fracturing process decreases. In this work, compositions based on viscoelastic surfactants (VES) and synthetic polymers (SP) were considered as alternatives capable of minimizing these disadvantages. Most often, the possibility of using a composition as a fracturing fluid is evaluated using rotational viscometry. However, rotational viscometry is not capable of fully assessing the structural and mechanical properties of fracturing fluid. This leads to a reduced spread of systems based on VES and SP. This paper proposes an integrated approach to assessing the effectiveness of a water-based fracturing fluid. The proposed comprehensive approach includes an assessment of the main characteristics of water-based fracturing fluids, including an analysis of their structural and mechanical properties, which is based on a combination of rotational and oscillatory rheology and a comparative analysis of methods for studying the influence of fluids on the reservoir rock. The use of the developed approach to assess the technological properties of fracturing fluids makes it possible to demonstrate the potential applicability of new, unconventional fracturing fluids such as systems based on VES and SP.

Novel Trends in the Development of Surfactant-Based Hydraulic Fracturing Fluids: A Review

Viscoelastic surfactants (VES) are amphiphilic molecules which self-assemble into long polymer-like aggregates-wormlike micelles. Such micellar chains form an entangled network, imparting high viscosity and viscoelasticity to aqueous solutions. VES are currently attracting great attention as the main components of clean hydraulic fracturing fluids used for enhanced oil recovery (EOR). Fracturing fluids consist of proppant particles suspended in a viscoelastic medium. They are pumped into a wellbore under high pressure to create fractures, through which the oil can flow into the well. Polymer gels have been used most often for fracturing operations; however, VES solutions are advantageous as they usually require no breakers other than reservoir hydrocarbons to be cleaned from the well. Many attempts have recently been made to improve the viscoelastic properties, temperature, and salt resistance of VES fluids to make them a cost-effective alternative to polymer gels. This review aims at describing the novel concepts and advancements in the fundamental science of VES-based fracturing fluids reported in the last few years, which have not yet been widely industrially implemented, but are significant for prospective future applications. Recent achievements, reviewed in this paper, include the use of oligomeric surfactants, surfactant mixtures, hybrid nanoparticle/VES, or polymer/VES fluids. The advantages and limitations of the different VES fluids are discussed. The fundamental reasons for the different ways of improvement of VES performance for fracturing are described.

Synthesis and Characterization of Surfactant for Retarding Acid-Rock Reaction Rate in Acid Fracturing

Acid fracturing is an effective method to develop ultra-low permeability reservoirs. However, the fast reaction rate reduces the effect of the acid fracturing and increases the near-well collapse risk. Therefore, it is necessary to retard the acid–rock reaction rate. In this work, we synthesized an acid-resistant Gemini zwitterionic viscoelastic surfactant (named VES-c), which has good performances such as temperature resistance, salt resistance, and shear resistance. Besides, a low concentration of VES-c increases the viscosity of the acid solution. The CO₂ drainage method was used to measure the reaction rate between the dibasic acid and dolomite/broken core. We find that the dibasic acid containing 0.3% VES-c retards the dolomite reaction rate of 3.22 times compared with only dibasic acid. Furthermore, the dibasic acid containing 0.3% VES-c exhibits uniform distribution and is not easy to adhere to the solid surface. The VES-c also is favorable to reduce the formation of amorphous calcium carbonate. Retarding the rate of acid–rock reaction and enhancing the acidification are mainly attributed to VES-c's salt-tolerance, anti-adsorption, and the property of increasing the viscosity of the solution. Hopefully, this kind of surfactant retarding reaction rate is applied to other acid–rock reactions.

Experimental Investigation and Performance Evaluation of Modified Viscoelastic Surfactant (VES) as a New Thickening Fracturing Fluid

In hydraulic fracturing, fracturing fluids are used to create fractures in a hydrocarbon reservoir throughout transported proppant into the fractures. The application of many fields proves that conventional fracturing fluid has the disadvantages of residue(s), which causes serious clogging of the reservoir’s formations and, thus, leads to reduce the permeability in these hydrocarbon reservoirs. The development of clean (and cost-effective) fracturing fluid is a main driver of the hydraulic fracturing process. Presently, viscoelastic surfactant (VES)-fluid is one of the most widely used fracturing fluids in the hydraulic fracturing development of unconventional reservoirs, due to its non-residue(s) characteristics. However, conventional single-chain VES-fluid has a low temperature and shear resistance. In this study, two modified VES-fluid are developed as new thickening fracturing fluids, which consist of more single-chain coupled by hydrotropes (i.e., ionic organic salts) through non-covalent interaction. This new development is achieved by the formulation of mixing long chain cationic surfactant cetyltrimethylammonium bromide (CTAB) with organic acids, which are citric acid (CA) and maleic acid (MA) at a molar ratio of (3:1) and (2:1), respectively. As an innovative approach CTAB and CA are combined to obtain a solution (i.e., CTAB-based VES-fluid) with optimal properties for fracturing and this behaviour of the CTAB-based VES-fluid is experimentally corroborated. A rheometer was used to evaluate the visco-elasticity and shear rate & temperature resistance, while sand-carrying suspension capability was investigated by measuring the settling velocity of the transported proppant in the fluid. Moreover, the gel breaking capability was investigated by determining the viscosity of broken VES-fluid after mixing with ethanol, and the degree of core damage (i.e., permeability performance) caused by VES-fluid was evaluated while using core-flooding test. The experimental results show that, at pH-value (6.17), 30 (mM) VES-fluid (i.e., CTAB-CA) possesses the highest visco-elasticity as the apparent viscosity at zero shear-rate reached nearly to 106 (mPa·s). Moreover, the apparent viscosity of the 30 (mM) CTAB-CA VES-fluid remains 60 (mPa·s) at (90 ∘C) and 170 (s−1) after shearing for 2-h, indicating that CTAB-CA fluid has excellent temperature and shear resistance. Furthermore, excellent sand suspension and gel breaking ability of 30 (mM) CTAB-CA VES-fluid at 90 (∘C) was shown; as the sand suspension velocity is 1.67 (mm/s) and complete gel breaking was achieved within 2 h after mixing with the ethanol at the ratio of 10:1. The core flooding experiments indicate that the core damage rate caused by the CTAB-CA VES-fluid is (7.99%), which indicate that it does not cause much damage. Based on the experimental results, it is expected that CTAB-CA VES-fluid under high-temperature will make the proposed new VES-fluid an attractive thickening fracturing fluid.

Poly(Oxyethylene)-Amidoamine Based Gemini Cationic Surfactants for Oilfield Applications: Effect of Hydrophilicity of Spacer Group

Thermal stability, salt tolerance, and solubility in normal and high salinity brine are the major requirements for any surfactant designed for oilfield applications because the surfactant stays in a non-ambient environment inside the reservoir for a long period of time. Herein, a series of new gemini cationic surfactants (GSs) with varying spacer hydrophilicity were synthesized and elucidated using MALDI-ToF-MS, NMR (1H, 13C), as well as FTIR spectroscopy. GSs found to be soluble in normal as well as high salinity brine and aqueous stability tests revealed that GSs possess the ability to retain their structural integrity at high salinity and high temperature conditions because no suspension formation or precipitation was detected in the oven aged sample of GSs at 90 °C for 30 days. Thermal gravimetric analysis displayed a higher decomposition temperature than the real reservoir temperature and the GS with a secondary amine spacer exhibited high heat stability. The significant reduction in surface tension and critical micelle concentration was observed using 1 M NaCl solution in place of deionized water. The difference in surface tension and critical micelle concentration was insignificant when the 1 M NaCl solution was replaced with seawater. The synthesized surfactants can be utilized for oilfield applications in a challenging high temperature high salinity environment.