Application and Research Prospect of Functional Polymer Gels in Oil and Gas Drilling and Development Engineering

Polymer gel materials are formed by physically crosslinking and chemically crosslinking to form a gel network system with high mechanical properties and reversible performance. Due to their excellent mechanical properties and intelligence, polymer gel materials are widely used in biomedical, tissue engineering, artificial intelligence, firefighting and other fields. Given the current research status of polymer gels at home and abroad and the current application status of oilfield drilling, this paper reviews the mechanism of polymer gels formed by physically crosslinking and chemically crosslinking, summarizes the performance characteristics and the mechanism of action of polymer gels formed by non-covalent bonding, such as hydrophobic bonding, hydrogen bonding, electrostatic and Van der Waals interactions interactions, and covalent bonding such as imine bonding, acylhydrazone bonding and Diels-Alder reaction. The current status and outlook of the application of polymer gels in drilling fluids, fracturing fluids and enhanced oil recovery are also introduced. We expand the application fields of polymer gel materials and promote the development of polymer gel materials in a more intelligent direction.

Use of Betaine-Based Gel and Its Potential Application in Enhanced Oil Recovery

In this paper, a betaine-based gel containing 2.0% erucamide propyl betaine (EAPB), 0.5% oleic acid amide propyl betaine (OAPB), and 0.1% KCl was prepared for use as a fracturing fluid. The performance evaluation showed that KCl may improve the temperature resistance and increase the viscosity of the optimized fracturing fluid. At 80 °C, the apparent viscosity of the viscoelastic surfactant (VES)-based fracturing fluid was approximately 50 mPa·s. Furthermore, the gel had high shear resistance, good viscosity stability, and high sand-carrying performance. After being sheared at 170 s−1 for 60 min, the reduction in viscosity was 13.6%. The viscosity of the gel was relatively stable at room temperature (27 °C) for one week. In a suspension containing 10% sand (particle size < 0.45 mm, density = 2.75 g cm−3), the settling velocity of proppant particles was 1.15 cm h−1. In addition, we detected that the critical micelle concentration of this gel was approximately 0.042 wt%. The viscosity could be reduced to <5 mPa·s at 60 °C within 1 h when 6.0% crude oil was present, and oil displacement experiments showed that the broken fracturing fluid can enhance the oil displacement rate up to 14.5%. This work may facilitate research on fracturing fluids and oil recovery.

Experimental Study on the Stability of a Novel Nanocomposite-Enhanced Viscoelastic Surfactant Solution as a Fracturing Fluid under Unconventional Reservoir Stimulation

Fe₃O₄@ZnO nanocomposites (NCs) were synthesized to improve the stability of the wormlike micelle (WLM) network structure of viscoelastic surfactant (VES) fracturing fluid and were characterized by Fourier transform infrared spectrometry (FT-IR), scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), X-ray diffraction (XRD) and vibrating sample magnetometry (VSM). Then, an NC-enhanced viscoelastic surfactant solution as a fracturing fluid (NC-VES) was prepared, and its properties, including settlement stability, interactions between NCs and WLMs, proppant-transporting performance and gel-breaking properties, were systematically studied. More importantly, the influences of the NC concentration, shear rate, temperature and pH level on the stability of NC-VES were systematically investigated. The experimental results show that the NC-VES with a suitable content of NCs (0.1 wt.%) shows superior stability at 95 °C or at a high shear rate. Meanwhile, the NC-VES has an acceptable wide pH stability range of 6-9. In addition, the NC-VES possesses good sand-carrying performance and gel-breaking properties, while the NCs can be easily separated and recycled by applying a magnetic field. The temperature-resistant, stable and environmentally friendly fracturing fluid opens an opportunity for the future hydraulic fracturing of unconventional reservoirs.

Insights on Potential Formation Damage Mechanisms Associated with the Use of Gel Breakers in Hydraulic Fracturing

Hydraulic fracturing using water-soluble polymers has been extensively used to enhance the productivity of oil and gas wells. However, the production enhancement can be significantly impaired due to polymer residue generated within the proppant pack in the created fractures. This work describes an approach to establish a suitable fracturing fluid cleanup process by characterizing broken polymer residues generated from the use of different gel breaker types. Commonly used gel breakers such as inorganic oxidizers (bromate and persulfate salts), specific enzymes, and acids were evaluated in this work. The influence of each gel breaker was examined using High-Pressure/High-Temperature (HP/HT) rheometer, aging cells, zeta potential, Gel Permeation Chromatography (GPC), and Environmental Scanning Electron Microscope/Energy Dispersive X-ray Spectroscopy (ESEM/EDS). Experiments were performed on a carboxymethylhydroxypropyl guar (CMHPG) fracturing fluid at temperatures up to 300 °F. The developed GPC methodology showed that the size of the broken polymer chains was mainly dependent on the type of gel breakers used. Moreover, laboratory tests have revealed that some gel breakers may negatively influence the performance of polymeric clay stabilizers. Additionally, this work showed damaging precipitations that can be generated due to the interactions of gel breakers with H₂S.

Preparation of a Novel Fracturing Fluid System with Excellent Elasticity and Low Friction

The quaternary polymer was synthesized by radical polymerization and characterized by 1H NMR. The tests of critical associating concentration and SEM suggest that there is a multilayered and robust network structure in the polymer solution. An excellent elasticity in the polymer solution by the first normal stress difference, viscoelasticity, and thixotropy was observed. The critical crosslinker concentration of polymer with sodium dodecyl sulfate and its interaction mechanism were investigated. According to the reaction kinetics, the supramolecular structure had the lowest activation energy, stable network structure, and greater thermal stability. Then the polymer was employed in the fracturing fluid due to its excellent elasticity using the intermolecular forces, which showed superior sand suspension capacity by dynamic sand suspension measurement. Meanwhile, a theoretical analysis was proposed as to why polymer solution has excellent suspension and drag reduction properties. Therefore, this polymer could be an alternative in many fields, especially in fracking, which is significant for the development of oil and gas resources in deep wells.

Improving the Thermal Stability of Hydrophobic Associative Polymer Aqueous Solution Using a "Triple-Protection" Strategy

Because of their high viscoelasticity, Hydrophobic Associative Water-Soluble Polymers (HAWSPs) have been widely used in many industrial fields, especially in oilfield flooding and fracturing. However, one major problem which limits the wide applications of HAWSPs is their weak resistance to high temperatures. Once the temperature increases over 100 °C, the viscosity of the fracturing fluid decreases rapidly, because high temperatures reduce fluid viscosity by oxidizing the polyacrylamide chains and weakening the association of hydrophobic groups. To improve the high temperature resistance of one HAWSP, a triple-protection strategy was developed. First, rigid N-vinyl-2-pyrrolidone moiety was introduced into the polymer chains. Second, an environmentally-friendly deoxidizer, carbohydrazide, was selected to prevent polymer oxidization by scavenging dissolved oxygen. Results showed that both the rigid groups and the deoxidizer improved the temperature resistance of the polymer and helped it maintain high viscosity under high temperature and shear rate. Using these two protection strategies, the resistant temperature of the polymer could reach 160 °C. However, the polymer network still got severely damaged at further elevated temperatures. Therefore, as the third protection strategy, the pre-added high temperature responsive crosslinking agent was applied to form new networks at elevated temperatures. The results have shown that the optimized polymer solution as a kind of fracturing fluid showed good temperature resistance up to 200 °C.

High Performance Clean Fracturing Fluid Using a New Tri-Cationic Surfactant

In order to improve the heat resistance of current clean fracturing fluids, a novel cationic surfactant (VES-T), composed of three single-chains and a spacer group, was designed and synthesized as thickener for the fluids. Various performances of such VES-T fluid in the presence of NaSal were evaluated carefully. Study of the rheological properties demonstrated that the fluids with varying concentrations (3–5 wt %) of VES-T have excellent thermal stabilities under ultra-high temperatures ranging from 140 to 180 °C. Until now, this is the highest temperature that the VES fracturing fluid could bear. The VES-T/NaSal fluid exhibited good viscoelasticity and proppant-suspending capability, which was attributed to the three-dimensional network formed by entangled wormlike micelles. Furthermore, the VES fracturing fluids can be completely gel broken by standard brines within 2 h. Thus, the VES-T synthesized in this work has a good prospect for utilization during the development of ultra-high temperature reservoirs.