Functional Polyimide/Polyhedral Oligomeric Silsesquioxane Nanocomposites

Versatile Landscape of Low-k Polyimide: Theories, Synthesis, Synergistic Properties, and Industrial Integration

The development of microelectronics and large-scale intelligence nowadays promotes the integration, miniaturization, and multifunctionality of electronic and devices but also leads to the increment of signal transmission delays, crosstalk, and energy consumption. The exploitation of materials with low permittivity (low-k) is crucial for realizing innovations in microelectronics. However, due to the high permittivity of conventional interlayer dielectric material (k ∼ 4.0), it is difficult to meet the demands of current microelectronic technology development (k < 3.0). Organic dielectric materials have attracted much attention because of their relatively low permittivity owing to their low material density and low single bond polarization. Polyimide (PI) exhibits better application potential based on its well permittivity tunability (k = 1.1-3.2), high thermal stability (>500 °C), and mechanical property (modulus of elasticity up to 3.0-4.0 GPa). In this review, based on the synergistic relationship of dielectric parameters of materials, the development of nearly 20 years on low-k PI is thoroughly summarized. Moreover, process strategies for modifying low-k PI at the molecular level, multiphase recombination, and interface engineering are discussed exhaustively. The industrial application, technological challenges, and future development of low-k PI are also analyzed, which will provide meaningful guidance for the design and practical application of multifunctional low-k materials.

The Recent Advances of Polymer-POSS Nanocomposites With Low Dielectric Constant

This study provides a comprehensive overview of the preparation methods for polyhedral oligomeric silsesquioxane (POSS) monomers and polymer/POSS nanocomposites. It focuses on the latest advancements in using POSS to design polymer nanocomposites with reduced dielectric constants. The study emphasizes exploring the potential of POSS, either alone or in combination with other materials, to decrease the dielectric constant and dielectric loss of various polymers, including polyimides, bismaleimide resins, poly(aryl ether)s, polybenzoxazines, benzocyclobutene resins, polyolefins, cyanate ester resins, and epoxy resins. In addition, the research investigates the impact of incorporating POSS on improving the thermal properties, mechanical properties, surface properties, and other aspects of these polymers. The entire study is divided into two parts, discussing systematically the role of POSS in reducing dielectric constants during the preparation of POSS composites using both physical blending and chemical synthesis methods. The goal of this research is to provide valuable strategies for designing a new generation of low dielectric constant materials suitable for large-scale integrated circuits in the semiconductor materials domain.

Reactive Molecular Dynamics Study of the Mechanism and Effect of Various Protective Coatings on the Protection of Polyimide Antierosion from Atomic Oxygen

Polyimide (PI), due to its exceptional performance, is commonly utilized in spacecraft. However, when such polymers are used in spacecraft navigating low Earth orbit, they are exposed to atomic oxygen (AO) that can cause the polymer to decompose. A protective coating method is a more effective way to safeguard the polymer from erosion caused by AO. This study employs the molecular dynamics simulation based on the reaction force field to investigate the protective effects of various coatings, including polydimethylsiloxane (PDMS), graphene (Gr), polytetrafluoroethylene (PTFE), and the (0 0 1), (0 1 1), and (1 1 1) surfaces of SiO2. The results indicate that the protective performance of the (0 1 1) surface is superior to that of the (0 0 1) and (1 1 1) surfaces. Moreover, protective coatings are classified into three categories based on different protective mechanisms: rebound, absorption, and sacrificial. The protective effectiveness of coatings depends on their anti-AO performance and ability to combine with the substrate. Gr displays exceptional anti-AO properties and can effectively shield the substrate from AO erosion. Silicone-based coatings have a superior ability to adhere to PI substrates, and PDMS is an excellent choice for protective coatings. This paper offers guidance for the protective coating method of PIs against AO erosion.

Synthesis of Furan-Based Diamine and Its Application in the Preparation of Bio-Based Polyimide

Furan-based compounds are a new class of compounds characteristic of wide abundance, feasible availability, and environmental friendliness. Presently, polyimide (PI) is the best membrane insulation material in the world, which is widely used in the fields of national defense, liquid crystals, lasers, and so on. At present, most polyimides are synthesized using petroleum-based monomers bearing benzene rings, while furan-based compounds bearing furan rings are rarely used as monomers. The production of petroleum-based monomers is always associated with many environmental issues, and their substitution with furan-based compounds seems a solution to addressing these issues. In this paper, t-butoxycarbonylglycine (BOC-glycine) and 2,5-furandimethanol, bearing furan rings, were employed to synthesize BOC-glycine 2,5-furandimethyl ester, which was further applied for the synthesis of furan-based diamine. This diamine is generally used to synthesize bio-based PI. Their structures and properties were thoroughly characterized. The characterization results showed that BOC-glycine could be effectively obtained using different posttreatment methods. And BOC-glycine 2,5-furandimethyl ester could be effectively obtained by optimizing the accelerating agent of 1,3-dicyclohexylcarbodiimide(DCC) with either 1.25 mol/L or 1.875 mol/L as the optimum value. The PIs originated from furan-based compounds were synthesized and their thermal stability and surface morphology were further characterized. Although the obtained membrane was slightly brittle (mostly due to the less rigidity of furan ring as compared with benzene ring), the excellent thermal stability and smooth surface endow it a potential substitution for petroleum-based polymers. And the current research is also expected to shed some insight into the design and the fabrication of eco-friendly polymers.

Construction of Fluorescent Conjugated Polytriazole Containing Double-Decker Silsesquioxane: Click Polymerization and Thermal Stability

This study synthesized two azide-functionalized monomers through p-dichloro xylene and double-decker silsesquioxane (DDSQ) units with NaN₃ to form DB-N₃ and DDSQ-N₃ monomers, respectively. In addition, five different propargyl-functionalized monomers were also prepared from hydroquinone, bisphenol A, bis(4-hydroxyphenyl)methanone, 2,4-dihydroxybenzaldehyde (then reacted with hydrazine hydrate solution) and 1,2-bis(4-hydroxyphenyl)-1,2-diphenylethene with propargyl bromide to form P-B, P-BPA, P-CO, P-NP, and P-TPE monomers, respectively. As a result, various DDSQ-based main chain copolymers could be synthesized using Cu(I)-catalyzed click polymerization through DDSQ-N₃ with different propargyl-functionalized monomers, of which the chemical structure and molecular weight could be confirmed by using Fourier-transform infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR), and gel permeation chromatography (GPC) analyses. Differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscope (SEM), transmission electron microscopy (TEM), and photoluminescence (PL) spectroscopy analyses also could characterize the thermal stability, morphology, and optical behaviors of these DDSQ-based copolymers. All results indicate that the incorporation of an inorganic DDSQ cage could improve the thermal stability such as thermal decomposition temperature and char yield, because of the DDSQ dispersion homogeneously in the copolymer matrix, and this would then affect the optical properties of NP and TPE units in this work.

Efficient Adsorption and Extraction of Glutathione S-Transferases with Glutathione-Functionalized Graphene Oxide-Polyhedral Oligomeric Silsesquioxane Composite

Glutathione S-transferases (GSTs) are important type-II detoxification enzymes that protect DNA and proteins from damage and are often used as protein tags for the expression of fusion proteins. In the present work, octa-aminopropyl caged polyhedral oligomeric silsesquioxane (OA-POSS) was prepared via acid-catalyzed hydrolysis of 3-aminopropyltriethoxysilane and polymerized on the surface of graphene oxide (GO) through an amidation reaction. Glutathione (GSH) was then modified to GO-POSS through a Michael addition reaction to obtain a GSH-functionalized GO-POSS composite (GPG). The structure and characteristics of the as-prepared GPG composite were characterized using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), thermogravity analysis, and surface charge analysis. The specific binding interactions between glutathione and GST gave GPG favorable adsorption selectivity towards GST, and other proteins did not affect GST adsorption. The adsorption behavior of GST on the GPG composite conformed to the Langmuir isotherm model, and the adsorption capacity of GST was high up to 364.94 mg g^-1 under optimal conditions. The GPG-based solid-phase adsorption process was applied to the extraction of GST from a crude enzyme solution of pig liver, and high-purity GST was obtained via SDS-PAGE identification.

Covalent Grafting of Dielectric Films on Cu(111) Surface via Electrochemical Reduction of Aryl Diazonium Salts

Covalent grafting of dielectric films containing polyhedral oligomeric silsesquioxane (POSS) on the surface of Cu(111) is performed by a one-step electrochemical reduction of diazonium salts. This method is efficient and economic and performs in a proton-polar solvent of deionized water and tetrahydrofuran (THF), where the monomer employs an octavinylsilsesquioxane (OVS) containing a POSS core. The eight vinyl bonds contained in OVS are used to participate in aryl radical-initiated polymerization reactions to form films. The formed film is dense and covers the copper surface completely and uniformly. The thickness of the film can be controlled by adjusting the reaction time. The components of the films are mainly polynitrophenyl (PNP) or polyaminophenyl (PAP) as well as poly(octavinylsilsesquioxane) (POVS), and the POVS content could be adjusted by the applied voltage. The introduction of POSS prevents the copper surface from being oxidized and often gives the film good properties such as good dielectric properties, mechanical properties, and thermal properties. In addition, the presence of Cu-O-C and Cu-C bonds between the film and copper interface is confirmed at different film thicknesses by X-ray photoelectron spectroscopy (XPS), which allowed the construction of covalent bonds between metal and nonmetal, further enhancing the bonding between the film and copper. Organic films prepared by electrochemical reduction of diazonium salts using OVS as a monomer will have potential significance for the future development of the electronics industry.

Synthesis of a Novel Bifunctional Epoxy Double-Decker Silsesquioxane: Improvement of the Thermal Stability and Dielectric Properties of Polybenzoxazine

In this study a new type of bifunctional epoxy compound (DDSQ-EP) based on double-decker silsesquioxane (DDSQ) was synthesized by process of alkaline hydrolysis condensation of phenyltrimethoxysilane and corner capping reaction with dichloromethylvinylsilane, followed by epoxidation reaction of vinyl groups. The resultant structures were confirmed using Fourier transform infrared spectrometry, nuclear magnetic resonance spectrometry and time-of-flight mass spectrometry, respectively. The DDSQ-EP was incorporated into polybenzoxazine to obtain the PBZ/DDSQ-EP nanocomposites. The uniform dispersion of DDSQ-EP in the nanocomposites was verified by X-ray diffraction and scanning electron microscope. The reactions occurred during the curing of the composites and were investigated using infrared spectroscopy of segmented cures. Dynamic mechanical analysis and thermal gravimetric analysis indicated that the storage modulus, glass transition temperature and thermal stability of PBZ/DDSQ-EP were increased in comparison with pure benzoxazine resins. Assessment of dielectric properties demonstrated that the dielectric permittivity and dielectric loss of polybenzoxazine decreased slightly because of the addition of DDSQ-EP.

An Ultrastable Porous Polyhedral Oligomeric Silsesquioxane/Tetraphenylthiophene Hybrid as a High-Performance Electrode for Supercapacitors

In this study, we synthesized three hybrid microporous polymers through Heck couplings of octavinylsilsesquioxane (OVS) with 2,5-bis(4-bromophenyl)-1,3,4-oxadiazole (OXD-Br₂), tetrabromothiophene (Th-Br₄), and 2,5-bis(4-bromophenyl)-3,4-diphenylthiophene (TPTh-Br₂), obtaining the porous organic–inorganic polymers (POIPs) POSS-OXD, POSS-Th, and POSS-TPTh, respectively. Fourier transform infrared spectroscopy and solid state ¹³C and ²⁹Si NMR spectroscopy confirmed their chemical structures. Thermogravimetric analysis revealed that, among these three systems, the POSS-Th POIP possessed the highest thermal stability (T₅: 586 °C; T₁₀: 785 °C; char yield: 90 wt%), presumably because of a strongly crosslinked network formed between its OVS and Th moieties. Furthermore, the specific capacity of the POSS-TPTh POIP (354 F g⁻¹) at 0.5 A g⁻¹ was higher than those of the POSS-Th (213 F g⁻¹) and POSS-OXD (119 F g⁻¹) POIPs. We attribute the superior electrochemical properties of the POSS-TPTh POIP to its high surface area and the presence of electron-rich phenyl groups within its structure.

Progress in the self-assembly of organic/inorganic polyhedral oligomeric silsesquioxane (POSS) hybrids

This Review describes recent progress in the self-assembly of organic/inorganic POSS hybrids derived from mono-, di-, and multi-functionalized POSS cages. We highlight the self-assembled structures and physical properties of giant surfactants and chain-end- and side-chain-type hybrids derived from mono-functionalized POSS cages; main-chain-type hybrids derived from di-functionalized POSS cages; and star-shaped hybrids derived from multi-functionalized POSS cages; with various polymeric attachments, including polystyrene, poly(methyl methacrylate), phenolic, PVPh, and polypeptides.

Synthesis and properties of PI composite films using carbon quantum dots as fillers

Polyimide (PI) is widely used in the field of microelectronics because of its excellent thermal, mechanical, optical, and electrical properties. With the development of electronics and information industry, PI as a dielectric material needs to possess low dielectric loss. PI/carbon quantum dots (PI/CQDs) composite films with low dielectric loss were prepared by introducing CQDs into PI matrix. At 25°C and 1 kHz voltage, the dielectric loss of pure PI film is about 0.0057. The dielectric loss of PI/CQDs composite film is about 0.0018, which is about 68% lower than that of pure PI film. The dielectric loss of PI/CQD composite film is greatly reduced while the mechanical properties and thermal properties of PI/CQDs composite film roughly remain unchanged. Due to the cross-linking structure formed between CQDs and PI molecular chain, the relative movement of PI molecular chain is hindered.

Comparative Study of Polyethylene Films Embedded with Oxide Nanoparticles of Granulated and Free-Standing Nature

Nanocomposite polymer films are a very diverse research field due to their many applications. The search for low-cost, versatile methods, producing regulated properties of the final products, has thus become extremely relevant. We have previously reported a bulk-scale process, dispersing granulated metal oxide nanoparticles, of both unary and multi-component nature, in a low-density polyethylene (LDPE) polymer matrix, establishing a reference in the produced films’ optical properties, due to the high degree of homogeneity and preservation of the primary particle size allowed by this method. In this work, unmodified, free-standing particles, namely zinc oxide (ZnO), titanium dioxide (TiO2), aluminum oxide (Al2O3), and silicon dioxide (SiO2) are blended directly with LDPE, and the optical properties of the fabricated films are compared to those of films made using the granulation process. The direct blending process evidently allows for control of the secondary particle size and ensures a homogeneous dispersion of the particles, albeit to a lesser extent than the granulation process. Despite the secondary particle size being comparatively larger than its granulated counterpart, the process still provides a regulated degree of deagglomeration of the free-standing oxide particles, so it can be used as a low-cost alternative. The regulation of the secondary particle size tunes the transmission and reflection spectra, in both unary and mixed oxide compositions. Finally, the direct blending process exhibits a clear ability to tune the energy band gap in mixed oxides.

Double-Decker-Shaped Polyhedral Silsesquioxanes Reinforced Epoxy/Bismaleimide Hybrids Featuring High Thermal Stability

In this study, we synthesized bismaleimide into a functionalized double-decker silsesquioxane (DDSQ) cage. This was achieved by hydrosilylation of DDSQ with nadic anhydride (ND), reacting it with excess p-phenylenediamine to obtain DDSQ-ND-NH₂, and treating with maleic anhydride (MA), which finally created a DDSQ-BMI cage structure. We observed that the thermal decomposition temperature (T_d) and char yield were both increased upon increasing the thermal polymerization temperature, and that these two values were both significantly higher than pure BMI without the DDSQ cage structure since the inorganic DDSQ nanoparticle could strongly enhance the thermal stability based on the nano-reinforcement effect. Based on FTIR, TGA, and DMA analyses, it was found that blending epoxy resin with the DDSQ-BMI cage to form epoxy/DDSQ-BMI hybrids could also enhance the thermal and mechanical properties of epoxy resin due to the organic/inorganic network formation created by the ring-opening polymerization of the epoxy group and the addition polymerization of the BMI group due to the combination of the inorganic DDSQ cage structure and hydrogen bonding effect. The epoxy/DDSQ-BMI = 1/1 hybrid system displayed high T_g value (188 °C), T_d value (397 °C), and char yield (40.4 wt%), which was much higher than that of the typical DGEBA type epoxy resin with various organic curing agents.

Polyimide Copolymers and Nanocomposites: A Review of the Synergistic Effects of the Constituents on the Fire-Retardancy Behavior

Carbon-based polymer can catch fire when used as cathode material in batteries and supercapacitors, due to short circuiting. Polyimide is known to exhibit flame retardancy by forming char layer in condensed phase. The high char yield of polyimide is attributed to its aromatic nature and the existence of a donor–acceptor complex in its backbone. Fabrication of hybrid polyimide material can provide better protection against fire based on multiple fire-retardancy mechanisms. Nanocomposites generally show a significant enhancement in mechanical, electrical, and thermal properties. Nanoparticles, such as graphene and carbon nanotubes, can enhance flame retardancy in condensed phase by forming a dense char layer. Silicone-based materials can also provide fire retardancy in condensed phase by a similar mechanism as polyimide. However, some inorganic fire retardants, such as phosphazene, can enhance flame retardancy in gaseous phase by releasing flame inhibiting radicals. The flame inhibiting radicals generated by phosphazene are released into the gaseous phase during combustion. A hybrid system constituted of polyimide, silicone-based additives, and phosphazene would provide significant improvement in flame retardancy in both the condensed phase and gas phase. In this review, several flame-retardant polyimide-based systems are described. This review which focuses on the various combinations of polyimide and other candidate fire-retardant materials would shed light on the nature of an effective multifunctional flame-retardant hybrid materials.

Molecular Characterization of Membrane Gas Separation under Very High Temperatures and Pressure: Single- and Mixed-Gas CO2/CH4 and CO2/N2 Permselectivities in Hybrid Networks

This work illustrates the potential of using atomistic molecular dynamics (MD) and grand-canonical Monte Carlo (GCMC) simulations prior to experiments in order to pre-screen candidate membrane structures for gas separation, under harsh conditions of temperature and pressure. It compares at 300 °C and 400 °C the CO₂/CH₄ and CO₂/N₂ sieving properties of a series of hybrid networks based on inorganic silsesquioxanes hyper-cross-linked with small organic PMDA or 6FDA imides. The inorganic precursors are the octa(aminopropyl)silsesquioxane (POSS), which degrades above 300 °C, and the octa(aminophenyl)silsesquioxane (OAPS), which has three possible meta, para or ortho isomers and is expected to resist well above 400 °C. As such, the polyPOSS-imide networks were tested at 300 °C only, while the polyOAPS-imide networks were tested at both 300 °C and 400 °C. The feed gas pressure was set to 60 bar in all the simulations. The morphologies and densities of the pure model networks at 300 °C and 400 °C are strongly dependent on their precursors, with the amount of significant free volume ranging from ~2% to ~20%. Since measurements at high temperatures and pressures are difficult to carry out in a laboratory, six isomer-specific polyOAPS-imides and two polyPOSS-imides were simulated in order to assess their N₂, CH₄ and CO₂ permselectivities under such harsh conditions. The models were first analyzed under single-gas conditions, but to be closer to the real processes, the networks that maintained CO₂/CH₄ and CO₂/N₂ ideal permselectivities above 2 were also tested with binary-gas 90%/10% CH₄/CO₂ and N₂/CO₂ feeds. At very high temperatures, the single-gas solubility coefficients vary in the same order as their critical temperatures, but the differences between the penetrants are attenuated and the plasticizing effect of CO₂ is strongly reduced. The single-gas diffusion coefficients correlate well with the amount of available free volume in the matrices. Some OAPS-based networks exhibit a nanoporous behavior, while the others are less permeable and show higher ideal permselectivities. Four of the networks were further tested under mixed-gas conditions. The solubility coefficient improved for CO₂, while the diffusion selectivity remained similar for the CO₂/CH₄ pair and disappeared for the CO₂/N₂ pair. The real separation factor is, thus, mostly governed by the solubility. Two polyOAPS-imide networks, i.e., the polyorthoOAPS-PMDA and the polymetaOAPS-6FDA, seem to be able to maintain their CO₂/CH₄ and CO₂/N₂ sieving abilities above 2 at 400 °C. These are outstanding performances for polymer-based membranes, and consequently, it is important to be able to produce isomer-specific polyOAPS-imides for use as gas separation membranes under harsh conditions.

Highly Sensitive Photopolymer for Holographic Data Storage Containing Methacryl Polyhedral Oligomeric Silsesquioxane

Herein, via introducing eight methacryl polyhedral oligomeric silsesquioxane (Ma-POSS), we dramatically enhance the holographic performance of phenanthraquinone-doped poly(methyl methacrylate) (PQ/PMMA) photopolymer with excellent characteristics of high sensitivity, high diffraction efficiency, and neglectable volume shrinkage for holographic data storage, the photosensitivity, diffraction efficiency, and volume shrinkage reaching 1.47 cm/J, ∼75%, and ∼0.09%, respectively. Ma-POSS here dramatically enhances the photosensitivity ∼5.5 times, diffraction efficiency more than 50%, and suppressed the volume shrinkage over 4 times. Further analysis reveals that Ma-POSS obviously increased the molecular weight by grafting PMMA to be a star-shaped macromolecule. And the residual C═C of POSS-PMMA dramatically increased the photosensitivity. Moreover, the star-shaped POSS-PMMA acting as a plasticizer dramatically enhances the mechanical properties and so reduces the photoinduced volume shrinkage of PQ/PMMA. Finally, by the use of the POSS-PMMA/PQ in a collinear holography system, it appeared to be promising for a fast but low bit error rate in holographic information storage. The current study thence has not only successfully synthesized photopolymer materials with potential for highly sensitive holographic storage applications but also investigated the microphysical mechanism of the impact of Ma-POSS on the holographic properties of PQ/PMMA photopolymer and clarified the thermal- and photoreaction processes of the POSS-PMMA/PQ photopolymer.

Synergistic effect of organic-Zn(H2PO2)2 and lithium containing polyhedral oligomeric phenyl silse-squioxane on flame-retardant, thermal and mechanical properties of poly(ethylene terephthalate)

A novel synergy flame retardant system of poly(ethylene terephthalate) (PET)/organic-Zn(H2PO2)2/lithium containing polyhedral oligoheptyl silse-squioxane (Li-Ph-POSS) composites was prepared by the melt-blending method to improve the flame retardancy of PET. The synergistic effect of organic-Zn(H2PO2)2 and Li-Ph-POSS on the flame retardancy, thermal, and mechanical properties of the PET composites was investigated by the limiting oxygen index, vertical burning test, cone calorimeter, thermogravimetric analysis, differential scanning calorimeter, tensile tester, and dynamic mechanical analysis, respectively. The results show that the synergistic flame retardant effect between organic-Zn(H2PO2)2 and Li-Ph-POSS improves both the flame retardancy and the crystallization of PET. Moreover, the Li-Ph-POSS has a positive effect on the mechanical property of PET. This work provides a promising strategy for mitigating the fire hazard of PET using this synergy flame retardant system.

Study on Chemical Graft Structure Modification and Mechanical Properties of Photocured Polyimide

The great challenge facing additive manufacturing is that the available high-performance 3D printing materials can hardly keep up with the rapid development of new additive manufacturing technology. Then, the commercial resins available in the market have some problems, such as poor thermal stability, insufficient light-curing degree, and large shrinkage after curing, which need to be solved urgently. This study reports a photocurable polyimide ink for digital light processing (DLP) 3D printing to prepare controllable 3D structures with high thermal stability, low shrinkage, and excellent comprehensive properties. In this study, pyromellitic dianhydride and diaminodiphenyl ether, the Kapton polyimide with the highest performance synthesized so far, were selected as raw materials, and 2,2'-bis(3,4-dicarboxylic acid) hexafluoropropane dianhydride containing fluorine was introduced to modify the branched-chain structure. The polyimide was prepared by one-step imidization, and then the graft with photocurable double bonds and certain functions was grafted by reaction of glycidyl methacrylate with phenolic hydroxyl groups. In this work, the solubility of the synthesized oligomer polyimide in organic solvents was greatly increased by combining three methods, thereby allowing the formation of ink for photocuring 3D printing, and the ink can be stacked to form low-shrinkage polyimide with complex controllable shape. Polyimide printed by DLP can produce complex structures with good mechanical character and thermal stability and small shrinkage. Therefore, the polyimide prepared in this study is considered to be a resin of great commercial possibility. In addition, due to its properties, it has important development potential in some fields with high demand for thermal stability, such as high-temperature cooling valves, aerospace, and other fields.

Progress in Aromatic Polyimide Films for Electronic Applications

Aromatic polyimides have excellent thermal stability, mechanical strength and toughness, high electric insulating properties, low dielectric constants and dissipation factors, and high radiation and wear resistance, among other properties, and can be processed into a variety of materials, including films, fibers, carbon fiber composites, engineering plastics, foams, porous membranes, coatings, etc. Aromatic polyimide materials have found widespread use in a variety of high-tech domains, including electric insulating, microelectronics and optoelectronics, aerospace and aviation industries, and so on, due to their superior combination characteristics and variable processability. In recent years, there have been many publications on aromatic polyimide materials, including several books available to readers. In this review, the representative progress in aromatic polyimide films for electronic applications, especially in our laboratory, will be described.

Well-defined cyclic silanol derivatives

Cyclic silanol derivatives (CSDs), possessing siloxane rings consisting of T-unit silicon and oxygen atoms, are considered efficient precursors for the preparation of versatile well-defined building blocks of hybrid materials such as cyclic, cage- or ladder-type SQs. This review provides an outline of the main synthetic routes to numerous stereoregular CSDs with different sizes of siloxane rings since the first example of CSDs reported by Brown et al. in 1965. The typical reaction conditions and chemical shifts of ²⁹Si NMR of all mentioned CSDs in this review are summarized in tables and schemes to recapitulate the state of the art. The synthesis of all-cis-cyclotetrasiloxanes (T₄), the most investigated CSDs, and their functionalization by different organic reactions to access various all-cis-T₄ with functional groups are methodically presented. Moreover, the potential of CSDs in multiple application fields is discussed to show the possible research directions of this family of compounds in the future.

Effectiveness of an ocular adhesive polyhedral oligomeric silsesquioxane hybrid thermo-responsive FK506 hydrogel in a murine model of dry eye

Dry eye is a common ocular disease that results in discomfort and impaired vision, impacting an individual's quality of life. A great number of drugs administered in eye drops to treat dry eye are poorly soluble in water and are rapidly eliminated from the ocular surface, which limits their therapeutic effects. Therefore, it is imperative to design a novel drug delivery system that not only improves the water solubility of the drug but also prolongs its retention time on the ocular surface. Herein, we develop a copolymer from mono-functional POSS, PEG, and PPG (MPOSS-PEG-PPG, MPEP) that exhibits temperature-sensitive sol-gel transition behavior. This thermo-responsive hydrogel improves the water solubility of FK506 and simultaneously provides a mucoadhesive, long-acting ocular delivery system. In addition, the FK506-loaded POSS hydrogel possesses good biocompatibility and significantly improves adhesion to the ocular surface. In comparison with other FK506 formulations and the PEG-PPG-FK506 (F127-FK506) hydrogel, this novel MPOSS-PEG-PPG-FK506 (MPEP-FK506) hydrogel is a more effective treatment of dry eye in the murine dry eye model. Therefore, delivery of FK506 in this POSS hydrogel has the potential to prolong drug retention time on the ocular surface, which will improve its therapeutic efficacy in the management of dry eye.

Thermally Stable and Reusable Ceramic Encapsulated and Cross-Linked CalB Enzyme Particles for Rapid Hydrolysis and Esterification

Candida antarctica lipase B (CalB) enzyme was encapsulated and cross-linked by silica matrix to enhance its thermal stability and reusability, and demonstrated an enzymatic ability for rapid hydrolysis and esterification. Silica encapsulated CalB particles (Si-E-CPs) and silica cross-linked CalB particles (Si-CL-CPs) were prepared as a function of TEOS concentration. The particle size analysis, thermal stability, catalytic activity in different pHs, and reusability of Si-E-CPs and Si-CL-CPs were demonstrated. Furthermore, the determination of the CalB enzyme in Si-E-CPs and Si-CL-CPs was achieved by Bradford assay and TGA analysis. Enzymatic hydrolysis was performed against the p-nitrophenyl butyrate and the catalytic parameters (K_m, V_max, and K_cat) were calculated by the Michaelis–Menten equation and a Lineweaver–Burk plot. Moreover, enzymatic synthesis for benzyl benzoate was demonstrated by esterification with an acyl donor of benzoic acid and two acyl donors of benzoic anhydride. Although the conversion efficiency of Si-CL-CPs was not much higher than that of native CalB, it has an efficiency of 91% compared to native CalB and is expected to be very useful because it has high thermal and pH stability and excellent reusability.

New Ceramics Precursors Containing Si and Ge Atoms-Cubic Germasilsesquioxanes-Synthesis, Thermal Decomposition and Spectroscopic Analysis

Compounds of the silsesquioxane type are attractive material precursors. High molecular weights and well-defined structures predestine them to create ceramics with a controlled composition at the molecular level. New molecular precursors of ceramic materials with the ratio of Si:Ge = 7:1 atoms were obtained. The influence of organic substituents on the thermal decomposition processes of germasilsesquioxanes was investigated. Some of the structures obtained are characterized by a high non-volatile residue after the thermal decomposition process. The introduction of the germanium atom to the structure of the silsesquioxane molecular cage reduces the thermal stability of the obtained structures.

Metal Complexes of the Porphyrin-Functionalized Polybenzoxazine

New porphyrin-functionalized benzoxazine (Por-BZ) in high purity and yield was synthesized in this study based on ¹H and ¹³C NMR and FTIR spectroscopic analyses through the reduction of Schiff base formed from tetrakis(4-aminophenyl)porphyrin (TAPP) and salicylaldehyde and the subsequent reaction with CH₂O. Thermal properties of the product formed through ring-opening polymerization (ROP) of Por-BZ were measured using DSC, TGA and FTIR spectroscopy. Because of the rigid structure of the porphyrin moiety appended to the benzoxazine unit, the temperature required for ROP (314 °C) was higher than the typical Pa-type benzoxazine monomer (ca. 260 °C); furthermore, poly(Por-BZ) possessed a high thermal decomposition temperature (T_d10 = 478 °C) and char yield (66 wt%) after thermal polymerization at 240 °C. An investigation of the thermal and luminescence properties of metal–porphyrin complexes revealed that the insertion of Ni and Zn ions decreased the thermal ROP temperatures of the Por-BZ/Ni and Por-BZ/Zn complexes significantly, to 241 and 231 °C, respectively. The metal ions acted as the effective promoter and catalyst for the thermal polymerization of the Por-BZ monomer, and also improved the thermal stabilities after thermal polymerization.

Microporous Carbon and Carbon/Metal Composite Materials Derived from Bio-Benzoxazine-Linked Precursor for CO2 Capture and Energy Storage Applications

There is currently a pursuit of synthetic approaches for designing porous carbon materials with selective CO₂ capture and/or excellent energy storage performance that significantly impacts the environment and the sustainable development of circular economy. In this study we prepared a new bio-based benzoxazine (AP-BZ) in high yield through Mannich condensation of apigenin, a naturally occurring phenol, with 4-bromoaniline and paraformaldehyde. We then prepared a PA-BZ porous organic polymer (POP) through Sonogashira coupling of AP-BZ with 1,3,6,8-tetraethynylpyrene (P-T) in the presence of Pd(PPh₃)₄. In situ Fourier transform infrared spectroscopy and differential scanning calorimetry revealed details of the thermal polymerization of the oxazine rings in the AP-BZ monomer and in the PA-BZ POP. Next, we prepared a microporous carbon/metal composite (PCMC) in three steps: Sonogashira coupling of AP-BZ with P-T in the presence of a zeolitic imidazolate framework (ZIF-67) as a directing hard template, affording a PA-BZ POP/ZIF-67 composite; etching in acetic acid; and pyrolysis of the resulting PA-BZ POP/metal composite at 500 °C. Powder X-ray diffraction, thermogravimetric analysis, scanning electron microscopy, transmission electron microscopy, and Brunauer–Emmett–Teller (BET) measurements revealed the properties of the as-prepared PCMC. The PCMC material exhibited outstanding thermal stability (T_d10 = 660 °C and char yield = 75 wt%), a high BET surface area (1110 m² g^–1), high CO₂ adsorption (5.40 mmol g^–1 at 273 K), excellent capacitance (735 F g^–1), and a capacitance retention of up to 95% after 2000 galvanostatic charge–discharge (GCD) cycles; these characteristics were excellent when compared with those of the corresponding microporous carbon (MPC) prepared through pyrolysis of the PA-BZ POP precursors with a ZIF-67 template at 500 °C.

Recent Advances in Polyurethane/POSS Hybrids for Biomedical Applications

Advanced organic-inorganic materials-composites, nanocomposites, and hybrids with various compositions offer unique properties required for biomedical applications. One of the most promising inorganic (nano)additives are polyhedral oligomeric silsesquioxanes (POSS); their biocompatibility, non-toxicity, and phase separation ability that modifies the material porosity are fundamental properties required in modern biomedical applications. When incorporated, chemically or physically, into polyurethane matrices, they substantially change polymer properties, including mechanical properties, surface characteristics, and bioactivity. Hence, this review is dedicated to POSS-PU composites that have recently been developed for applications in the biomedical field. First, different modes of POSS incorporation into PU structure have been presented, then recent developments of PU/POSS hybrids as bio-active composites for scaffolds, cardiovascular stents, valves, and membranes, as well as in bio-imaging and cancer treatment, have been described. Finally, characterization and methods of modification routes of polyurethane-based materials with silsesquioxanes were presented.

Grating Theory Approach to Optics of Nanocomposites

Nanocomposites, i.e., materials comprising nano-sized entities embedded in a host matrix, can have tailored optical properties with applications in diverse fields such as photovoltaics, bio-sensing, and nonlinear optics. Effective medium approaches such as Maxwell-Garnett and Bruggemann theories, which are conventionally used for modeling the optical properties of nanocomposites, have limitations in terms of the shapes, volume fill fractions, sizes, and types of the nanoentities embedded in the host medium. We demonstrate that grating theory, in particular the Fourier Eigenmode Method, offers a viable alternative. The proposed technique based on grating theory presents nanocomposites as periodic structures composed of unit-cells containing a large and random collection of nanoentities. This approach allows us to include the effects of the finite wavelength of light and calculate the nanocomposite characteristics regardless of the morphology and volume fill fraction of the nano-inclusions. We demonstrate the performance of our approach by calculating the birefringence of porous silicon, linear absorption spectra of silver nanospheres arranged on a glass substrate, and nonlinear absorption spectra for a layer of silver nanorods embedded in a host polymer material having Kerr-type nonlinearity. The developed approach can also be applied to quasi-periodic structures with deterministic randomness or metasurfaces containing a large collection of elements with random arrangements inside their unit cells.

Induction heating induced self-healing of nanocomposites based on surface-functionalized cationic iron oxide particles and polyelectrolytes

Supramolecular interactions represent versatile, reversible, and intrinsic mechanisms for bond formation after the failure of materials. Ionic interactions excel through high flexibility and binding strength. In this study, ionic interactions between polymer matrices and inorganic nanoparticles were used to induce self-healing properties. Random, anionic polyelectrolyte copolymers consisting of di(ethylene glycol) methyl ether methacrylate and sodium-4-(methacryloyloxy)butan-1-sulfonate were synthesized by atom transfer radical polymerization. Differential scanning calorimetry measurements confirmed the adjustability of the glass transition temperature via the polymer composition. Within the glass transition temperature window of the homopolymers from -23 °C to 126 °C, the range between -18 °C to 50 °C was examined, generating suitable matrices for self-healing. Superparamagnetic iron oxide nanoparticles with a size of 8 nm were synthesized by thermal decomposition of iron(iii) acetylacetonate and used as the inorganic filler. Positive surface charges were introduced by functionalization with N,N,N-trimethyl-6-phosphonhexan-1-aminium bromide. Functionalization was confirmed with FTIR, TGA, and zeta potential measurements. Ionic interactions between filler and polymer promote a uniform particle dispersion within the material. Self-healing experiments were performed at 80 °C and without the addition of further healing agents. Utilizing the magnetic properties induced by the iron oxide nanoparticles, spatially resolved healing within an alternating magnetic field was achieved on a μm scale.

Phase Behaviors of Giant Surfactants with Different Numbers of Fluorinated Polyhedral Oligomeric Silsesquioxane "Heads" and One Poly(ethylene oxide) "Tail" at the Air-Water Interface

Giant surfactants with different numbers of aryl-trifluorovinyl ether-functionalized polyhedral oligomeric silsesquioxane (FVPOSS) heads and one poly(ethylene oxide) (PEO) tail, (FVPOSS)_n-PEO₂₂₇, are precisely synthesized. The phase behaviors of (FVPOSS)_n-PEO₂₂₇ at the air-water interface were investigated through surface pressure measurements (isotherm and hysteresis experiments) and the Brewster angle microscopy. Upon increasing the number of FVPOSS heads, the interfacial behaviors of these giant surfactants greatly change. More phase transitions occur during the compression as the number of FVPOSS heads increased from one to two and three. The evolution of morphologies of Langmuir films and compression-expansion hysteresis curves further illustrate phase transitions at the air-water interface. Furthermore, molecular mechanisms to describe phase transitions of (FVPOSS)_n-PEO₂₂₇ at the interface are put forward. This study deepens the understanding of interfacial phase behaviors of special giant surfactants and provides knowledge of nanostructure design and construction at the interface.

Electrospun Semi-Alicyclic Polyimide Nanofibrous Membrane: High-Reflectance and High-Whiteness with Superior Thermal and Ultraviolet Radiation Stability for Potential Applications in High-Power UV-LEDs

Polymeric nanofibrous membranes (NFMs) with both high whiteness and high thermal and ultraviolet (UV) stability are highly desired as reflectors for ultraviolet light-emitting diodes (UV-LEDs) devices. In the current work, a semi-alicyclic and fluoro-containing polyimide (PI) NFM with potential application in such kinds of circumstances was successfully fabricated from the organo-soluble PI resin solution via a one-step electrospinning procedure. In order to achieve the target, a semi-alicyclic PI resin was first designed and synthesized from an alicyclic dianhydride, 3,4-dicarboxy-1,2,3,4,5,6,7,8-decahydro-1-naphthalenesuccinic dianhydride (or hydrogenated tetralin dianhydride, HTDA), and a fluoro-containing diamine, 2,2-bis[4-(4-amino-phenoxy)phenyl]hexafluoropropane (BDAF), via an imidization procedure. The derived PI (HTDA-BDAF) resin possessed a number-average molecular weight (M_n) higher than 33,000 g/mol and was highly soluble in polar aprotic solvents, such as N,N-dimethylacetamide (DMAc). The electrospinning solution was prepared by dissolving the PI resin in DMAc at a solid content of 25–35 wt%. For comparison, the conventional high-whiteness polystyrene (PS) NFM was prepared according to a similar electrospinning procedure. The thermal and UV stability of the derived PI and PS NFMs were investigated by exposure under the UV-LED (wavelength: 365 nm) irradiation. Various thermal evaluation results indicated that the developed PI (HTDA-BDAF) NFM could maintain both the high reflectance and high whiteness at elevated temperatures. For example, after thermal treatment at 200 °C for 1 h in air, the PI (HTDA-BDAF) NFM exhibited a reflectance at a wavelength of 457 nm (R₄₅₇) of 89.0%, which was comparable to that of the pristine PI NMF (R₄₅₇ = 90.2%). The PI (HTDA-BDAF) NFM exhibited a whiteness index (WI) of 90.88, which was also close to that of the pristine sample (WI = 91.22). However, for the PS NFM counterpart, the R₄₅₇ value decreased from the pristine 88.4% to 18.1% after thermal treatment at 150 °C for 1 h, and the sample became transparent. The PI NFM maintained good optical and mechanical properties during the high dose (2670 J/cm²) of UV exposure, while the properties of the PS NFM apparently deteriorated under the same UV aging.

High-temperature molecular screening of hybrid polyOAPS-imide networks based on octa(aminophenyl)silsesquioxane for increased thermomechanical resistance

A new family of hybrid hyper-cross-linked thin films based on inorganic polyhedral oligomeric silsesquioxane (POSS) cages covalently bound with short organic imides has recently been developed using interfacial polycondensation followed by high-temperature imidization. These polyPOSS-imide networks were aimed at gas separations under harsh conditions, but the aliphatic arms of the initial POSS precursor, octa(aminopropyl)silsesquioxane, were found to be a weak link. This work investigates the replacement of the aliphatic arm by a phenyl derivative, octa(aminophenyl)silsesquioxane (OAPS). Although this new precursor is expected to be more thermoresistant, it introduces extra degrees of complexity since the functional -NH2 group on the phenyl ring can either be attached at a meta, a para or an ortho position. In order to avoid a costly programme of synthesis and testing, molecular dynamics (MD) simulations have been used to efficiently screen a large number of candidate structures based on mixtures of the three OAPS isomers, the initial POSS and three organic precursors, the PMDA, 6FDA and ODPA dianhydrides. Following cross-linking at room temperature, twenty-two model networks were further relaxed at the imidization temperature and directly tested under harsh conditions at 300 °C. The screening stage included the characterization of their intercage single-links and double-links, which reinforce the structures, and intracage links, which have the opposite effect. Carrying out the cross-linking reactions to completion significantly improved the resistance to isotropic dilation. The initial POSS as well as the flexible 6FDA and ODPA linkers were found to be prone to large deformations, whereas the orthoOAPS, metaOAPS, paraOAPS and the PMDA linker prevented volume dilations. Upon uniaxial tension, the Young's moduli varied in the order paraOAPS < POSS ≈ metaOAPS < orthoOAPS for the inorganic precursors and in the order 6FDA < ODPA < PMDA for the organic precursors. In all cases, the networks based on either orthoOAPS and/or PMDA displayed superior resistance. Nine polyOAPS-imides were further heated up to 400 °C, i.e. closer to the expected degradation, and re-submitted to isotropic dilations and uniaxial tensions. They confirmed the trends found at 300 °C with no signs of structural collapse. Using OAPS as the inorganic precursor thus significantly reinforces the thermoresistance of these hybrid hyper-cross-linked networks.

Polytriazole resins toughened by an azide-terminated polyhedral oligomeric silsesquioxane (OADTP)

An azido-terminated polyhedral oligomeric silsesquioxane (POSS) compound, octakis(azidopropyl-3-oxycarbonyl-1-decyl-10-thiopropyl-3-)POSS (OADTP), is synthesized and characterized. POSS-polytriazole (PTA) resins are prepared from an azide, an alkyne monomer, and OADTP. The toughening effect of OADTP on PTA resins is analyzed by impact performance test and electronic microscope characterization, and the thermal performance of resins is measured by thermogravimetric analysis and dynamic mechanical analysis. The results show that the addition of the POSS can improve the mechanical properties of PTA resins. The impact strength of POSS-PTA resins first increases and then decreases with the increase in the POSS compound, and the maximum one arrives at 54.8 kJ m−2 which increases by 44.2% as compared to 38 kJ m−2 of the PTA resin. A good thermal stability remains in POSS-PTA resins.

Synthesis and characterization of tetrathiol-substituted double-decker or ladder silsesquioxane nano-cores

Tetra(3-mercaptopropyl)-silsesquioxanes with double-decker (DDSQ) or ladder nano-cores were easily prepared from the corresponding tetraallyl derivatives through fast and convenient thiol-ene reactions. An additional tetrathiol-DDSQ with more flexible arms was also synthesized in high yield from the corresponding tetrachloro-DDSQ derivative. The three novel tetrathiol silsesquioxanes described represent versatile building blocks for the preparation of hybrid organic-inorganic materials.