Design and Compressive Behavior of a Photosensitive Resin-Based 2-D Lattice Structure with Variable Cross-Section Core

Mechanical Behavior of 3D-Printed Thickness Gradient Honeycomb Structures

In order to obtain a lightweight, high-strength, and customizable cellular structure to meet the needs of modern production and life, the mechanical properties of four thickness gradient honeycomb structures were studied. In this paper, four types of honeycomb structure specimens with the same porosity and different Poisson's ratios were designed and manufactured by using SLA 3D-printing technology, including the honeycomb, square honeycomb, quasi-square honeycomb, and re-entrant honeycomb structures. Based on the plane compression mechanical properties and failure mode analysis of these specimens, the thickness gradient is applied to the honeycomb structure, and four structural forms of the thickness gradient honeycomb structure are formed. The experimental results show that the thickness gradient honeycomb structure exhibits better mechanical properties than the honeycomb structure with a uniform cellular wall thickness. In the studied thickness gradient honeycomb structure, the mechanical properties of the whole structure can be significantly improved by increasing the thickness of cell walls at the upper and lower ends of the structure. The wall thickness, arrangement order, shape, and Poisson's ratio of the cell all have a significant impact on the mechanical properties of the specimens. These results provide an effective basis for the design and application of cellular structures in the future.

Additively Manufactured Lattice Materials with a Double Level of Gradation: A Comparison of Their Compressive Properties when Fabricated with Material Extrusion and Vat Photopolymerization Processes

Natural porous materials adjust their resulting mechanical properties by the optimal use of matter and space. When these are produced synthetically, they are known as mechanical metamaterials. This paper adds degrees of tailoring of mechanical properties by producing double levels of gradation in lattice structures via cross-section variation in struts in uniformly periodic lattice structures (UPLS) and layered lattice structures (LLS). These were then additively manufactured via material extrusion (ME) and vat photopolymerization (VP). Their effective mechanical properties under compressive loads were characterized, and their stiffness contrasted with finite element models (FEM). According to the simulation and experimental results, a better correlation was obtained in the structures manufactured via VP than by ME, denoting that printing defects affect the correlation results. The brittle natural behavior of the resin caused a lack of a plateau region in the stress-strain curves for the UPLS structures, as opposed to those fabricated with ME. The LLS increased energy absorption up to 244% and increased the plateau stress up to 100% compared to the UPLS. The results presented in this paper demonstrate that the mechanical properties of lattice structures with the same base topology could be modified by incorporating variations in the strut diameter and then arranging these differently.

The Mechanical Properties of Wood-Based Grid Sandwich Structures

In order to reduce the weight of the panels used in buildings and minimize the use of wood, it is of great practical significance to study the mechanical properties of wood-based sandwich structures for adaptation to modern wood-structured buildings. In this paper, a wood-based pyramid structure specimen with large interconnection space was designed and prepared first. Based on the results of the flat compression, in order to strengthen the core layer of the sandwich structure, an interlocking grid structure can be used. The mechanical properties of two kinds of structure specimens, including bearing capacity, compressive strength, specific strength, load–mass ratio, safety factor distribution, and specific energy absorption, were studied by means of experimental test, theoretical analysis, and finite element analysis. It was concluded that the apparent density of the two structures was lower than that of the materials of which they were composed. However, the overall flat compressive strength of the two structures was higher than that of their constituent materials, which were high-strength materials in the field of natural materials. The mechanical properties of the interlocking grid structures were better than those of the pyramid structures. Based on the criterion of cell structure stability, it can be concluded that the wood-based pyramid structure was a flexural-dominant structure, and the interlocking grid structure was a tensile-dominant structure. The results show that the core layer design plays an important role in the mechanical properties and failure modes of wood-based sandwich structures.

Evaluation of Thermal Properties of 3D Spacer Technical Materials in Cold Environments using 3D Printing Technology

Novel materials have been recently developed for coping with various environmental factors. Generally, to improve the thermal comfort to humans in cold environments, securing an air layer is important. Therefore, this study analyzed the thermal properties of 3D spacer technical materials, 3D printed using thermoplastic polyurethane, according to the structural changes. Four 3D spacer technical material structures were designed with varying pore size and thickness. These samples were moved into a cold climate chamber (temperature 5 ± 1 °C, relative humidity (60 ± 5)%, wind velocity ≤0.2 m/s) and placed on a heating plate set to 30 °C. The surface and internal temperatures were measured after 0, 10, 20, and 30 min and then 10 min after turning off the heating plate. When heat was continuously supplied, the 3D spacer technical material with large pores and a thick air layer showed superior insulation among the materials. However, when no heat was supplied, the air gap thickness dominantly affected thermal insulation, regardless of the pore size. Hence, increasing the air gap is more beneficial than increasing the pore size. Notably, we found that the air gap can increase insulation efficiency, which is of importance to the new concept of 3D printing an interlining.

Effect of Hot-Alkali Treatment on the Structure Composition of Jute Fabrics and Mechanical Properties of Laminated Composites

In this study, jute fabrics/epoxy-laminated composites were fabricated via a simple and effective manual layering. Hot-alkali treatment was used to pretreat jute fabrics to improve their interfacial compatibility. The effects of hot-alkali treatment with five concentrations (2%, 4%, 6%, 8% and 10%) on the composition, crystallinity and surface morphology of jute fibers, were analyzed with the aids of Fourier transform infrared spectroscopy (FTIR), X-ray diffractometry (XRD), and the scanning electron microscope (SEM). The mechanical properties (tensile and flexural) of laminated composites, and the morphology of the tensile fracture surface, were analyzed. The results indicated that the crystallinity index (CI) and crystallite size (CS) of the cellulose in jute fibers were improved, and there were three stages for CI and CS with the increase of alkali concentrations. Hot-alkali treatment improved the mechanical properties of laminated composites, especially for the 6% NaOH-treated jute fabric reinforced. The tensile strength, flexural strength, tensile modulus and flexural modulus of 6% NaOH-treated fabrics reinforced composites were enhanced by 37.5%, 72.3%, 23.2% and 72.2%, respectively, as compared with those of untreated fabrics reinforced composites. The fiber pull-out and the gaps of the tensile fracture surface were reduced after hot-alkali treatment.

Reinforcing Linear Low-Density Polyethylene with Surfactant-Treated Microfibrillated Cellulose

Due to its excellent mechanical properties and reinforcement abilities, cellulose has become a promising candidate for developing nanocomposites. However, cellulose agglomeration is an issue that must be solved. In this study, we treated microfibrillated cellulose (MFC) with a mixture of the non-ionic surfactants Span80 and Tween80 (ratio of 1:1) in order to prevent the intermolecular hydrogen bond aggregation of MFC during the process of MFC drying. We used a conical twin-screw extruder to melt compounds for the surfactant-treated MFC and powdered LLDPE. Furthermore, the extruded mixture was hot-pressed into a film, and we also tested the properties of the composite film. We can conclude that there was no agglomeration in the composite film according to microscopic observations and light transmittance test results. Furthermore, the dispersion of the surfactant-treated MFC (STMFC) was uniform until the STMFC filler increased to 10 wt%. The mechanical test results show that when the content of STMFC filler was 10 wt%, the mechanical properties of the composite were optimal. Compared to LLDPE, the STMFC/LLDPE composite film had an increase of 41.03% in tensile strength and an increase of 106.35% in Young's modulus. Under this system, the DSC results show that the melting point of LLDPE increased from 125 to 131 °C. X-ray diffraction (XRD) results showed that the addition of STMFC did not change the crystallinity of the STMFC/LDPE composites, although the crystallite size increased.