Development and Investigation of Lanthanum Sulfadiazine with Calcium Stearate and Epoxidised Soyabean Oil as Complex Thermal Stabilizers for Stabilizing Poly(vinyl chloride)

Enhancing the Initial Whiteness and Long-Term Thermal Stability of Polyvinyl Chloride by Utilizing Layered Double Hydroxides with Low Surface Basicity

This study investigated the impact of surface basicity on the performance of layered double hydroxides (LDHs) as heat stabilizers for polyvinyl chloride (PVC). LDHs with varying surface basicity were synthesized and characterized using XRD, SEM, BET, and CO₂-TPD. The LDHs were then combined with zinc stearate and dibenzoylmethane to create an environmentally friendly heat stabilizer and added to PVC. The resulting PVC composites were evaluated for thermal stability using the oven-aging method. The results showed that a lower Mg/Al molar ratio (2.0) improved the initial whiteness and long-term thermal stability of PVC composites compared to higher ratios (2.5, 3.0, and 3.5). Replacing Mg with Zn in the LDHs had a similar effect to that of reducing the Mg/Al ratio. Crosslinking the laminae of LDHs with 5% silane coupling agent KH-560 reduced the surface basicity of LDHs by 79%, increasing the chromaticity index, b*, and thermal stability time of PVC composites by 48% and 14%, respectively. A descriptive relationship was established between the structure and surface basicity of LDHs and the initial whiteness and long-term thermal stability of PVC composites.

Thermal stabilization of polyvinyl chloride by calcium and zinc carboxylates derived from byproduct of palm oil refining

Calcium and zinc carboxylates were prepared from palm fatty acid distillate, a byproduct of palm oil refining, via metathesis in aqueous ethanol. The formations of both metal carboxylates have been confirmed by infrared spectroscopy and x-ray diffraction analysis. Thermogravimetric analysis has shown that the prepared calcium and zinc carboxylates are practically stable while their weight losses are 14% at 393 °C and 19% at 311 °C, respectively. The efficacy of the metal carboxylates in their mixtures in stabilizing polyvinyl chloride against heat has also been studied by using static and dynamic tests. The calcium to zinc ratio of 4:1 has been found to give the longest stability time under the studied condition. The mixed calcium/zinc carboxylates demonstrate a synergism effect with pentaerythritol. The results reveal that mixed calcium/zinc carboxylates from palm fatty acid distillate are effective in stabilizing polyvinyl chloride against heat.

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Ca/Zn carboxylate from PFAD is stable at the processing temperature of PVC.

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Mixed Ca/Zn carboxylate from PFAD is an effective PVC thermal stabilizer.

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PFAD offers a potential raw material for a mixed metal base thermal stabilizer.

Opportunities and challenges for the application of post-consumer plastic waste pyrolysis oils as steam cracker feedstocks: To decontaminate or not to decontaminate?

Thermochemical recycling of plastic waste to base chemicals via pyrolysis followed by a minimal amount of upgrading and steam cracking is expected to be the dominant chemical recycling technology in the coming decade. However, there are substantial safety and operational risks when using plastic waste pyrolysis oils instead of conventional fossil-based feedstocks. This is due to the fact that plastic waste pyrolysis oils contain a vast amount of contaminants which are the main drivers for corrosion, fouling and downstream catalyst poisoning in industrial steam cracking plants. Contaminants are therefore crucial to evaluate the steam cracking feasibility of these alternative feedstocks. Indeed, current plastic waste pyrolysis oils exceed typical feedstock specifications for numerous known contaminants, e.g. nitrogen (∼1650 vs. 100 ppm max.), oxygen (∼1250 vs. 100 ppm max.), chlorine (∼1460vs. 3 ppm max.), iron (∼33 vs. 0.001 ppm max.), sodium (∼0.8 vs. 0.125 ppm max.)and calcium (∼17vs. 0.5 ppm max.). Pyrolysis oils produced from post-consumer plastic waste can only meet the current specifications set for industrial steam cracker feedstocks if they are upgraded, with hydrogen based technologies being the most effective, in combination with an effective pre-treatment of the plastic waste such as dehalogenation. Moreover, steam crackers are reliant on a stable and predictable feedstock quality and quantity representing a challenge with plastic waste being largely influenced by consumer behavior, seasonal changes and local sorting efficiencies. Nevertheless, with standardization of sorting plants this is expected to become less problematic in the coming decade.

Effects of Organic Based Heat Stabilizer on Properties of Polyvinyl Chloride for Pipe Applications: A Comparative Study with Pb and CaZn Systems

In this paper, the effects of organic based stabilizers (OBS) are investigated and compared with traditional lead (Pb) and calcium zinc (CaZn) heat stabilizers regarding their processability, mechanical property, and thermal degradation behaviors in rigid PVC pipe applications. In addition, the effects of repeated processing cycles on the degree of gelation and the impact strength of the PVC/OBS, PVC/CaZn, and PVC/Pb are also examined. A repeated processing cycle of those three types of the heat stabilizers up to four cycles was found to increase the degree of gelation and proved no significant effect on the impact strength and heat resistance of the resulting PVC samples. The OBS showed a positive effect on preventing the autocatalytic-typed thermal degradation of the PVC samples. This leads to a longer retention time for the initial color change of the PVC/OBS compared to PVC/Pb or PVC/CaZn systems. This characteristic was related to a more uniform fusion behavior of the PVC/OBS, i.e., the lowest gelation speed and the longest fusion time. The non-isothermal kinetic parameter determined by the Kissinger and Flynn–Wall–Ozawa methods of the dehydrochlorination stage of the PVC/OBS was in satisfactory agreement and continued to compare with the PVC/Pb and PVC/CaZn systems. The results indicated that the OBS might decrease the dehydrochlorination rate of PVC, implying that PVC/OBS was more stable than PVC/Pb and PVC/CaZn systems.

Development, influencing parameters and interactions of bioplasticizers: An environmentally friendlier alternative to petro industry-based sources

The current industrial revolution emphasized the necessity to use environmentally friendlier sources and strategies to meet the bio-based economy challenges of the modern world. Owing to the finiteness, human health and environmental impacts of fossil resources, current research efforts are switched to search and develop renewable, sustainable and eco-friendly alternatives of commercial plasticizers to meet the green agenda to establish a green society. The substitution of petroleum-based plasticizers with bioplasticizers offers noteworthy advantages, such as recyclability, biodegradability, high lubricant power, low diffusion coefficients in the polymeric matrix and very low volatility. Moreover, bioplasticizers provide the most suitable platform due to their global availability and industrially-relevant applications. Numerous parameters such as solubility, polarity, and structural compatibility are considered important and can influence the designing of efficient plasticizers. In this context, a plethora of research has given their structural attributes along with their compatibility with different elastomers and plastics. Herein, the valorization of bioplasticizers in several industrial and biotechnological processes is presented with suitable examples. Additionally, it highlights the insight of selection criteria and generalities concerning plasticization theories. A brief discussion is also given on the mechanism of plasticization and modifications, which are being made in the current industrial practices. The description extends towards the design of effective plasticizers with their dependence on structure and how we can improve their performance to the polymer industry.