Preparation and Characterization of Color Photocurable Resins for Full-Color Material Jetting Additive Manufacturing

Post-printing processing and aging effects on Polyjet materials intended for the fabrication of advanced surgical simulators

Material Jetting (MJ) 3D printing technology is promising for the fabrication of highly realistic surgical simulators, however, the changes in the mechanical properties of MJ materials after post-printing treatments and over time remain quite unknown. In this study, we investigate the effect of different post-printing processes and aging on the mechanical properties of a white opaque and rigid MJ photopolymer, a white flexible MJ photopolymer and on a combination of them. Tensile and Shore hardness tests were conducted on homogeneous 3D-printed specimens: two different post-printing procedures for support removal (dry and water) and further surface treatment (with glycerol solution) were compared. The specimens were tested within 48 h from printing and after aging (30-180 days) in a controlled environment. All groups of specimens treated with different post-printing processes (dry, water, glycerol) exhibited a statistically significant difference in mechanical properties (i.e. elongation at break, elastic modulus, ultimate tensile strength). Particularly, the treatment with glycerol makes the flexible photopolymer more rigid, but then with aging the initial elongation of the material tends to be restored. For the rigid photopolymer, an increase in deformability was observed as a major effect of aging. The hardness tests on the printed specimens highlighted a significant overestimation of the Shore values declared by the manufacturer. The study findings are useful for guiding the material selection and post-printing processing techniques to manufacture realistic and durable models for surgical training.

Technological Advancement and Trend in Selective Bioanalytical Sample Extraction through State of the Art 3-D Printing Techniques Aiming 'Sorbent Customization as per need'

The inherent complexity of biological matrices and presence of several interfering substances in biological samples make them unsuitable for direct analysis. An effective sample preparation technique assists in analyte enrichment, improving selectivity and sensitivity of bioanalytical method. Because of several key benefits of employing 3D printed sorbent in sample extraction, it has recently gained popularity across a variety of industries. Applications for 3D printing in the field of bioanalytical research have grown recently, particularly in the areas of miniaturization, (bio)sensing, sample preparation, and separation sciences. Due to the high expense of the solid phase microextraction cartridge, researcher approaches in-lab production of sorbent material for the extraction of analyte from biological samples. Owing to its distinct advantages such as low costs, automation capabilities, capacity to produce products in a variety of shapes, and reduction of tedious steps of sample preparation, 3D printed sorbents are gaining increased attention in the field of bioanalysis. It is also reported to offer high selectivity and assist in achieving a much lower limit of detection. In this review, we have discussed current advancements in different types of 3D printed sorbents, production methods, and their applications in the field of bioanalytical sample preparation.

Color reproduction trueness of 3D-printed full-color dental casts with scans derived from an intraoral scanner

PURPOSE

To investigate the effects of shade tab color variations (tooth-colored vs. gingiva-colored) and surface treatment (application of mineral oil) on the trueness of color reproduction from dental shade tabs to 3D-printed full-color dental casts, using digital scans obtained from an intraoral scanner.

MATERIALS AND METHODS

Pristine tooth-colored (with 16 shade tabs) and gingiva-colored (with five shade tabs) shade guides were digitally scanned using an intraoral scanner, and subsequently, 3D-printed replicas were created using a full-color material jetting 3D printer. Three color measurements using a contact type digital spectrophotometer were recorded, including actual shade tabs (R0), dried 3D-printed study samples (RP1 ), and study samples with mineral oil application (RP2 ), in this study to calculate color differences between the actual shade tabs and 3D-printed ones. The CIEDE2000 formula was used to calculate the color differences (color reproduction trueness) between reference shade tabs and 3D-printed full-color study samples-without and with mineral oil, ∆E00 (RP1 ), and ∆E00 (RP2 ). ∆E00 (RP1 ) and ∆E00 (RP2 ) were compared with a 50:50% accessibility threshold (AT) and a 50:50% perceptibility threshold (PT). A grading system, based on the relative ranges of AT and PT, was employed. The percentage of samples falling into each color-matching category was then recorded. The data collected were subjected to statistical analysis, utilizing a mixed model ANOVA to evaluate the effects of shade tab color and mineral oil application on color differences, α = 0.05.

RESULTS

The application of mineral oil significantly affected the ∆E00 [F(1, 378) = 19.1, p = < 0.0001]. However, this effect was only significant for the gingiva-colored study samples; the mineral oil application significantly decreased color difference, showing ∆E00 (RP1 ) of 8.71 ± 3.78 and ∆E00 (RP2 ) of 6.55 ± 2.14 (p < 0.0001). For the tooth-colored groups, the mineral oil application did not yield any color difference, showing ∆E00 (RP1 ) of 7.05 ± 2.35 and ∆E00 (RP2 ) of 6.94 ± 2.35 (p = 0.497). In the absence of mineral oil, gingiva-colored samples revealed a significantly larger ∆E00 (RP1 ) of 8.71 ± 3.78 compared to tooth-colored samples at 7.05 ± 2.35 (p = 0.017). Conversely, mineral oil application rendered comparable ∆E00 (RP2 ) values between gingiva-colored (6.55 ± 2.14) and tooth-colored (6.94 ± 2.35) samples (p = 0.558). All 3D-printed full-color samples showed Grade 1 (extremely unacceptable mismatch) and Grade 2 (clearly unacceptable mismatch), regardless of the shades or the presence of mineral oil.

CONCLUSIONS

Utilizing an intraoral scanner to gather digital color data, along with an MJ 3D printer, offers the potential for producing 3D-printed full-color dental casts for prosthesis characterization in the dental laboratory. While mineral oil improves the color reproduction trueness of gingiva-colored objects, all 3D-printed full-color samples exhibited unacceptable mismatches when compared to their target objects. This underscores the need for future improvement in the digital color data acquisition process and color optimization protocols in 3D printing processes.

Influences of shape, size, and gloss on the perceived color difference of 3D printed objects

In order to study the influence and mechanisms of color differences using 3D-shaped objects, 440 pairs of 3D samples surrounding five CIE color centers (gray, red, yellow, green, and blue) with the variations of gloss, size, and shape were prepared by a Sailner 3D color printer, and their color differences were assessed by 26∼45 observers using the gray-scale method. The new color difference data were used to investigate the parametric effects (gloss, 3D shape, and size) on the perceived color difference. Results indicate that, for 3D objects, high gloss and small size objects (2 cm) raise smaller visual color differences than matte and large size objects (4 cm), and the visual color difference of spheres is larger than that of the cone and cylinder sample pairs. The chromaticity ellipses indicated that the glossy samples with different shapes will arouse fairly different visual perceptions, especially for sphere and cylinder samples.

Mechanical Properties and Bond Strength of Additively Manufactured and Milled Dental Zirconia: A Pilot Study

PURPOSE

To evaluate and compare the mechanical properties and ceramic bond of additively manufactured and milled dental zirconia materials.

MATERIALS AND METHODS

Disc (r = 10 mm, h = 2 mm) and bar (254) shaped milled (M group) (Nacera Pearl; Doceram) and additively manufactured (AM group) (NanoParticul Jetting; XJet, Carmel 1400) zirconia specimens were prepared for 2 experimental groups. Ceramic was applied to the disc specimens (h = 4 mm, r = 6 mm) (n =9) and their shear bond strength (SBS) was measured. The surface morphology of disc specimens was analyzed with a scanning electron microscope (SEM). The Vickers microhardness (Vh), surface roughness (Ra), and three-point flexural strength (FS) of bar specimens (n = 9) were measured. Results were statistically analyzed with Mann-Whitney U-test (α = 0.05) RESULTS: : Significant differences were found in FS and Vh values of the M and AM groups. M group (1501.4 ± 60.1 HV1) showed a significantly higher Vh value than the AM group (1169.2 ± 48.4 HV1) (p < 0.001). FS of the M group (1287.5 ± 115.2 MPa) exhibited significantly high value than the AM (1030.0 ± 29.2 MPa) group (p < 0.001). Statistically, no significant differences were seen in SBS and Ra values of the M and AM groups.

CONCLUSION

Within the limitations of this in vitro study, the manufacturing technique affected the mechanical properties of the zirconia materials. AM zirconia material showed lower Vh and FS values than M zirconia. Additionally AM zirconia demonstrated adequate bond strength with dental ceramic. This article is protected by copyright. All rights reserved.

Experimental and Computational Investigation of Lattice Sandwich Structures Constructed by Additive Manufacturing Technologies

Additive Manufacturing (AM) technologies offer the ability to construct complex geometrical structures in short manufacturing lead time coupled with a relatively low production cost when compared to traditional manufacturing processes. The next trend in mechanical engineering design is the adaption of design strategies that build products with lightweight lattice geometries like sandwich structures. These structures possess low mass, large surface area to volume ratio, high porosity, and adequate mechanical behavior, which are properties of great importance in scientific fields such as bioengineering, automotive, and aerospace engineering. The present work is focused on producing sandwich structures with complex lattice patterns like the Triply Periodic Minimal Surface (TPMS) Schwarz diamond structure. The specimens were manufactured with two different Additive Manufacturing procedures employing various relative densities. More specifically, Material Jetting Printing (MJP) and Fused Filament Fabrication (FFF) processes were employed to investigate the performance of Acrylonitrile Butadiene Styrene (ABS) lightweight lattice structures. These structures were examined using digital microscopy in order to measure the dimensional accuracy and the surface characteristics of the utilized AM technologies. Furthermore, three-point bending tests and finite elements analyses have been applied to investigate the mechanical performance of the proposed technologies and designs as well as the influence of the relative density on the Schwarz diamond TPMS structure. The experimental results demonstrate that the investigated structure possesses a remarkable performance in respect to its weight due to the specific distribution of its material in space.

Applications of 3D printed bone tissue engineering scaffolds in the stem cell field

Due to traffic accidents, injuries, burns, congenital malformations and other reasons, a large number of patients with tissue or organ defects need urgent treatment every year. The shortage of donors, graft rejection and other problems cause a deficient supply for organ and tissue replacement, repair and regeneration of patients, so regenerative medicine came into being. Stem cell therapy plays an important role in the field of regenerative medicine, but it is difficult to fill large tissue defects by injection alone. The scientists combine three-dimensional (3D) printed bone tissue engineering scaffolds with stem cells to achieve the desired effect. These scaffolds can mimic the extracellular matrix (ECM), bone and cartilage, and eventually form functional tissues or organs by providing structural support and promoting attachment, proliferation and differentiation. This paper mainly discussed the applications of 3D printed bone tissue engineering scaffolds in stem cell regenerative medicine. The application examples of different 3D printing technologies and different raw materials are introduced and compared. Then we discuss the superiority of 3D printing technology over traditional methods, put forward some problems and limitations, and look forward to the future.

Advanced Surface Color Quality Assessment in Paper-Based Full-Color 3D Printing

Color 3D printing allows for 3D-printed parts to represent 3D objects more realistically, but its surface color quality evaluation lacks comprehensive objective verification considering printing materials. In this study, a unique test model was designed and printed using eco-friendly and vivid paper-based full-color 3D printing as an example. By measuring the chromaticity, roughness, glossiness, and whiteness properties of 3D-printed surfaces and by acquiring images of their main viewing surfaces, this work skillfully explores the correlation between the color representation of a paper-based 3D-printed coloring layer and its attached underneath blank layer. Quantitative analysis was performed using ΔE*_ab, feature similarity index measure of color image (FSIMc), and improved color-image-difference (iCID) values. The experimental results show that a color difference on color-printed surfaces exhibits a high linear correlation trend with its FSIMc metric and iCID metric. The qualitative analysis of microscopic imaging and the quantitative analysis of the above three surface properties corroborate the prediction of the linear correlation between color difference and image-based metrics. This study can provide inspiration for the development of computational coloring materials for additive manufacturing.

3D Printing of Oil Paintings Based on Material Jetting and Its Reduction of Staircase Effect

Material jetting is a high-precision and fast 3D printing technique for color 3D objects reproduction, but it also suffers from color accuracy and jagged issues. The UV inks jetting processes based on the polymer jetting principle have been studied from printing materials regarding the parameters in the default layer order, which is prone to staircase effects. In this work, utilizing the Mimaki UV inks jetting system with a variable layer thickness, a new framework to print a photogrammetry-based oil painting 3D model has been proposed with the tunable coloring layer sequence to improve the jagged challenge between adjacent layers. Based on contour tracking, a height-rendering image of the oil painting model is generated, which is further segmented and pasted to the corresponding slicing layers to control the overall printing sequence of coloring layers and white layers. The final results show that photogrammetric models of oil paintings can be printed vividly by UV-curable color polymers, and that the proposed reverse-sequence printing method can significantly improve the staircase effect based on visual assessment and color difference. Finally, the case of polymer-based oil painting 3D printing provides new insights for optimizing color 3D printing processes based on other substrates and print accuracy to improve the corresponding staircase effect.