Thermally Switchable Electrically Conductive Thermoset rGO/PK Self-Healing Composites

Development of an Electroactive and Thermo-Reversible Diels-Alder Epoxy Nanocomposite Doped with Carbon Nanotubes

The manufacturing of Diels-Alder (D-A) crosslinked epoxy nanocomposites is an emerging field with several challenges to overcome: the synthesis is complex due to side reactions, the mechanical properties are hindered by the brittleness of these bonds, and the content of carbon nanotubes (CNT) added to achieve electroactivity is much higher than the percolation thresholds of other conventional resins. In this work, we develop nanocomposites with different D-A crosslinking ratios (0, 0.6, and 1.0) and CNT contents (0.1, 0.3, 0.5, 0.7, and 0.9 wt.%), achieving a simplified route and avoiding the use of solvents and side reactions by selecting a two-step curing method (100 °C-6 h + 60 °C-12 h) that generates the thermo-reversible resins. These reversible nanocomposites show ohmic behavior and effective Joule heating, reaching the dissociation temperatures of the D-A bonds. The fully reversible nanocomposites (ratio 1.0) present more homogeneous CNT dispersion compared to the partially reversible nanocomposites (ratio 0.6), showing higher electrical conductivity, as well as higher brittleness. For this study, the nanocomposite with a partially reversible matrix (ratio 0.6) doped with 0.7 CNT wt.% was selected to allow us to study its new smart functionalities and performance due to its reversible network by analyzing self-healing and thermoforming.

Polyketone-Based Anion-Exchange Membranes for Alkaline Water Electrolysis

Anion-exchange membranes (AEMs) are involved in a wide range of applications, including fuel cells and water electrolysis. A straightforward method for the preparation of efficient AEMs consists of polymer functionalization with robust anion-exchange sites. In this work, an aliphatic polyketone was functionalized with 1-(3-aminopropyl)imidazole through the Paal-Knorr reaction, with a carbonyl (C_CO %) conversion of 33%. The anion-exchange groups were generated by the imidazole quaternization by using two different types of alkyl halides, i.e., 1,4-iodobutane and 1-iodobutane, with the aim of modulating the degree of crosslinking of the derived membrane. All of the membranes were amorphous (T_g ∼ 30 °C), thermally resistant up to 130 °C, and had a minimum Young's modulus of 372 ± 30 MPa and a maximum of 86 ± 5 % for the elongation at break for the least-crosslinked system. The ionic conductivity of the AEMs was determined at 25 °C by electrochemical impedance spectroscopy (EIS), with a maximum of 9.69 mS/cm, i.e., comparable with that of 9.66 mS/cm measured using a commercially available AEM (Fumasep-PK-130). Future efforts will be directed toward increasing the robustness of these PK-based AEMs to meet all the requirements needed for their application in electrolytic cells.

Thermoreversible Cross-Linked Rubber Prepared via Melt Blending and Its Nanocomposites

A covalent adaptable network based on the thermoreversible cross-linking of an ethylene-propylene rubber through Diels-Alder (DA) reaction was prepared for the first time through melt blending as an environmental-friendly alternative to traditional synthesis in organic solvents. Functionalization of the rubber with furan groups was performed in a melt blender and subsequently mixed with different amounts of bismaleimide in a microextruder. Cross-linking was confirmed by FT-IR spectroscopy and insolubility at room temperature, while its thermoreversible character was confirmed by a solubility test at 110 °C and by remolding via hot-pressing. Mechanical and thermomechanical properties of the obtained rubbers showed potential to compete with conventionally cross-linked elastomers, with stiffness in the range 1-1.7 MPa and strain at break in the range 200-500%, while allowing recycling via a simple melt processing step. Nanocomposites based on the thermoreversible rubber were prepared with reduced graphene oxide (rGO), showing significantly increasing stiffness up to ca. 8 MPa, ∼2-fold increased strength, and thermal conductivity up to ∼0.5 W/(m K). Results in this paper may open for industrially viable and sustainable applications of thermoreversible elastomers.

Functionalized aliphatic polyketones with germicide activity

Surfaces coated by polyketones bearing quaternary ammonium compounds showed excellent bactericidal properties with antibacterial rate of 99%.

Maleimide Self-Reaction in Furan/Maleimide-Based Reversibly Crosslinked Polyketones: Processing Limitation or Potential Advantage?

Polymers crosslinked via furan/maleimide thermo-reversible chemistry have been extensively explored as reprocessable and self-healing thermosets and elastomers. For such applications, it is important that the thermo-reversible features are reproducible after many reprocessing and healing cycles. Therefore, side reactions are undesirable. However, we have noticed irreversible changes in the mechanical properties of such materials when exposing them to temperatures around 150 °C. In this work, we study whether these changes are due to the self-reaction of maleimide moieties that may take place at this rather low temperature. In order to do so, we prepared a furan-grafted polyketone crosslinked with the commonly used aromatic bismaleimide (1,1'-(methylenedi-4,1-phenylene)bismaleimide), and exposed it to isothermal treatments at 150 °C. The changes in the chemistry and thermo-mechanical properties were mainly studied by infrared spectroscopy, ¹H-NMR, and rheology. Our results indicate that maleimide self-reaction does take place in the studied polymer system. This finding comes along with limitations over the reprocessing and self-healing procedures for furan/maleimide-based reversibly crosslinked polymers that present their softening (decrosslinking) point at relatively high temperatures. On the other hand, the side reaction can also be used to tune the properties of such polymer products via in situ thermal treatments.