Electrospun Poly(ethylene Terephthalate)/Silk Fibroin Composite for Filtration Application

Nanofiberous facemasks as protectives against pandemic respiratory viruses

INTRODUCTION

Wearing protective face masks and respirators has been a necessity to reduce the transmission rate of respiratory viruses since the outbreak of the coronavirus (COVID-19) disease. Nevertheless, the outbreak has revealed the need to develop efficient air filter materials and innovative anti-microbial protectives. Nanofibrous facemasks, either loaded with antiviral nanoparticles or not, are very promising personal protective equipment (PPE) against pandemic respiratory viruses.

AREAS COVERED

In this review, multiple types of face masks and respirators are discussed as well as filtration mechanisms of particulates. In this regard, the limitations of traditional face masks were summarized and the advancement of nanotechnology in developing nanofibrous masks and air filters was discussed. Different methods of preparing nanofibers were explained. The various approaches used for enhancing nanofibrous face masks were covered.

EXPERT OPINION

Although wearing conventional face masks can limit viral infection spread to some extent, the world is in great need for more protective face masks. Nanofibers can block viral particles efficiently and can be incorporated into face masks in order to enhance their filtration efficiency. Also, we believe that other modifications such as addition of antiviral nanoparticles can significantly increase the protection power of facemasks.

Effect of Collector Rotational Speed on the Morphology and Structure of Solution Blow Spun Polylactic Acid (PLA)

Apart from structure and composition, morphology plays a significant role in influencing the performance of materials in terms of both bulk and surface behavior. In this work, polylactic acid (PLA) constituted by submicrometric fibers is prepared. Using a modified electrospinning (ES) device to carry out solution blow spinning (SBS), the fibrillar morphology is modified, with the aim to induce variations in the properties of the material. The modification of the ES device consists of the incorporation of a source of pressurized gas (air) and a 3D-printed nozzle of our own design. For this work, the morphology of the PLA submicrometric fibers is modified by varying the rotational speed of the collector in order to understand its influence on different properties and, consequently, on the performance of the material. The rotational speed of a cylindrical collector (250, 500, 1000 and 2000 rpm) is considered as variable for changing the morphology. Morphological study of the materials was performed using scanning electron microscopy and image analysis carried out with ImageJ 1.54f software. Besides a morphology study, structural characterization by Fourier transformed infrared spectroscopy using attenuated total reflectance of prepared materials is carried out. Finally, the morphology and structure of produced PLA fibrous mats were correlated with the analysis of mechanical properties, wettability behavior and adhesion of DH5-α E. coli bacteria. It is of interest to highlight how small morphological and chemical structure variations can lead to important changes in materials' performance. These changes include, for example, those above 30% in some mechanical parameters and clear variations in bacterial adhesion capacity.

Application of silk fibroin coatings for biomaterial surface modification: a silk road for biomedicine

Silk fibroin (SF) as a natural biopolymer has become a popular material for biomedical applications due to its minimal immunogenicity, tunable biodegradability, and high biocompatibility. Nowadays, various techniques have been developed for the applications of SF in bioengineering. Most of the literature reviews focus on the SF-based biomaterials and their different forms of applications such as films, hydrogels, and scaffolds. SF is also valuable as a coating on other substrate materials for biomedicine; however, there are few reviews related to SF-coated biomaterials. Thus, in this review, we focused on the surface modification of biomaterials using SF coatings, demonstrated their various preparation methods on substrate materials, and introduced the latest procedures. The diverse applications of SF coatings for biomedicine are discussed, including bone, ligament, skin, mucosa, and nerve regeneration, and dental implant surface modification. SF coating is conducive to inducing cell adhesion and migration, promoting hydroxyapatite (HA) deposition and matrix mineralization, and inhibiting the Notch signaling pathway, making it a promising strategy for bone regeneration. In addition, SF-coated composite scaffolds can be considered prospective candidates for ligament regeneration after injury. SF coating has been proven to enhance the mechanical properties of the substrate material, and render integral stability to the dressing material during the regeneration of skin and mucosa. Moreover, SF coating is a potential strategy to accelerate nerve regeneration due to its dielectric properties, mechanical flexibility, and angiogenesis promotion effect. In addition, SF coating is an effective and popular means for dental implant surface modification to promote osteogenesis around implants made of different materials. Thus, this review can be of great benefit for further improvements in SF-coated biomaterials, and will undoubtedly contribute to clinical transformation in the future.

Electrospun PVB/AVE NMs as mask filter layer for win-win effects of filtration and antibacterial activity

The COVID-19 pandemic has caused serious social and public health problems. In the field of personal protection, the facial masks can prevent infectious respiratory diseases, safeguard human health, and promote public safety. Herein, we focused on preparing a core filter layer for masks using electrospun polyvinyl butyral/apocynum venetum extract nanofibrous membranes (PVB/AVE NMs), with durable interception efficiency and antibacterial properties. In the spinning solution, AVE acted as a salt to improve electrical conductivity, and achieve long-lasting interception efficiency with adjustable pore size. It also played the role of an antibacterial agent in PVB/AVE NMs to achieve win-win effects. The hydrophobicity of PVB-AVE-6% was 120.9° whereas its filterability reached 98.3% when the pressure drop resistance was 142 Pa. PVB-AVE-6% exhibited intriguing properties with great antibacterial rates of 99.38% and 98.96% against S. aureus and E. coli, respectively. After a prolonged usability test of 8 h, the filtration efficiency of the PVB/AVE masks remained stable at over 97.7%. Furthermore, the antibacterial rates of the PVB/AVE masks on S. aureus and E. coli were 96.87% and 96.20% respectively, after using for 2 d. These results indicate that PVB/AVE NMs improve the protective performance of ordinary disposable masks, which has certain application in air filtration.

Electrospinning of Cyclodextrin-Oligolactide Derivatives

The materials used for the preparation of electrospun mats exhibit a large variety. Among them, cyclodextrins (CDs) and their derivatives have received thorough attention. Herein, we focus on the preparation of electrospun fibers based on biodegradable cyclodextrin-oligolactide (CDLA) derivatives, which may be qualified as polymer-free cyclodextrin. CDLA was prepared by ring opening of L-lactide initiated by the β-cyclodextrin. A clear structural image of the high-purity CDLA product was proved by MALDI MS. Preparation of the electrospun mats was optimized by taking into consideration the electrospinning parameters such as applied voltage, needle-to-collector distance, flow rate, the concentration of cyclodextrin solutions, and solvent type. The obtained electrospun fibers were morphologically characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and small-angle X-ray scattering (SAXS). SEM allowed the optimization of the electrospinning process to obtain beadless fibers with submicronic diameters. Further analysis by TEM and SAXS revealed the inner structural features of the CDLA-based filaments. Our results showed that the high purity CDLA materials, structurally well-defined at the molecular level, are suitable for the preparation of electrospun mats by using dimethylformamide or a water/acetonitrile mixture as electrospinning solvents, similar to lower molecular weight commercial cyclodextrin derivatives.

Biodegradable Electrospun Nanofiber Membranes as Promising Candidates for the Development of Face Masks

Aerosol particles, such as the widespread COVID-19 recently, have posed a great threat to humans. Combat experience has proven that masks can protect against viruses; however, the epidemic in recent years has caused serious environmental pollution from plastic medical supplies, especially masks. Degradable filters are promising candidates to alleviate this problem. Degradable nanofiber filters, which are developed by the electrospinning technique, can achieve superior filtration performance. This review focuses on the basic introduction to air filtration, the general aspects of face masks, and nanofibers. Furthermore, the progress of the state of art degradable electrospun nanofiber filters have been summarized, such as silk fibroin (SF), polylactic acid (PLA), chitosan, cellulose, and zein. Finally, the challenges and future development are highlighted.

Recent Developments and Perspectives of Recycled Poly(ethylene terephthalate)-Based Membranes: A Review

Post-consumer poly(ethylene terephthalate) (PET) waste disposal is an important task of modern industry, and the development of new PET-based value added products and methods for their production is one of the ways to solve it. Membranes for various purposes, in this regard are such products. The aim of the review, on the one hand, is to systematize the known methods of processing PET and copolyesters, highlighting their advantages and disadvantages and, on the other hand, to show what valuable membrane products could be obtained, and in what areas of the economy they can be used. Among the various approaches to the processing of PET waste, we single out chemical methods as having the greatest promise. They are divided into two large categories: (1) aimed at obtaining polyethylene terephthalate, similar in properties to the primary one, and (2) aimed at obtaining copolyesters. It is shown that among the former, glycolysis has the greatest potential, and among the latter, destruction followed by copolycondensation and interchain exchange with other polyesters, have the greatest prospects. Next, the key technologies for obtaining membranes, based on polyethylene terephthalate and copolyesters are considered: (1) ion track technology, (2) electrospinning, and (3) non-solvent induced phase separation. The methods for the additional modification of membranes to impart hydrophobicity, hydrophilicity, selective transmission of various substances, and other properties are also given. In each case, examples of the use are considered, including gas purification, water filtration, medical and food industry use, analytical and others. Promising directions for further research are highlighted, both in obtaining recycled PET-based materials, and in post-processing and modification methods.

Nanotechnology Transition Roadmap toward Multifunctional Stimuli-Responsive Face Masks

In recent times, the use of personal protective equipment, such as face masks or respirators, is becoming more and more critically important because of common pollution; furthermore, face masks have become a necessary element in the global fight against the COVID-19 pandemic. For this reason, the main mission of scientists has become the development of face masks with exceptional properties that will enhance their performance. The versatility of electrospun polymer nanofibers has determined their suitability as a material for constructing "smart" filter media. This paper provides an overview of the research carried out on nanofibrous filters obtained by electrospinning. The progressive development of the next generation of face masks whose unique properties can be activated in response to a specific external stimulus is highlighted. Thanks to additional components incorporated into the fiber structure, filters can, for example, acquire antibacterial or antiviral properties, self-sterilize the structure, and store the energy generated by users. Despite the discovery of several fascinating possibilities, some of them remain unexplored. Stimuli-responsive filters have the potential to become products of large-scale availability and great importance to society as a whole.

Fabrication of electrospun polyamide–weathered basalt nano-composite as a non-conventional membrane for basic and acid dye removal

Abstract

In this study, an adsorptive electrospun polyamide membrane (ESPA) and electrospun polyamide–weathered basalt composite membrane (ESPA-WB) were prepared by an electrospinning process at room temperature. Hence, the WB structure was built as a polymeric membrane separation film in combination with the ESPA matrix as a composite nano-filtration membrane. Then, the ESPA and ESPA-WB membranes were characterized using BET surface area analysis, Fourier transform infrared spectroscopy, X-ray diffraction, and scanning electron microscopy (SEM). To avoid cracks forming during the sintering process, the WB should be added in certain percentages. The microstructures of the prepared membranes were investigated to evaluate their efficiency for basic and acidic dyesʼ removal and their permeation flux. Compared with the ESPA, the ESPA-WB membrane combines the characteristics of WB and ESPA, which greatly enhances the performance of both methylene blue (MB) and methyl orange (MO) dyes removal from synthetic wastewater. The outcomes of this study indicated that the dye uptake in the case of ESPA-WB is higher than that of ESPA, and it decreases with an increase in dye concentrations. The obtained membrane ESPA-WB showed both an excellent anti-dye fouling and a good rejection property for both dyes (i.e. 90% rejection for MB and 74% for MO) with no sign of contamination by the applied dyes. It was found that the structure of the ESPA-WB membrane contains a large number of several adsorption sites which leads to an increase in the removal rate of dyes. Hence, this study demonstrated a non-conventional strategy to prepare an effective adsorptive nano-composite membrane that can be applied as a highly recyclable one for the removal of organic dyes.

Graphic abstract

Electrospun-Based Membranes as a Key Tool to Prevent Respiratory Infections

The use of electrospun meshes has been proposed as highly efficient protective equipment to prevent respiratory infections. Those infections can result from the activity of micro-organisms and other small dust particles, such as those resulting from air pollution, that impair the respiratory tract, induce cellular damage and compromise breathing capacity. Therefore, electrospun meshes can contribute to promoting air-breathing quality and controlling the spread of such epidemic-disrupting agents due to their intrinsic characteristics, namely, low pore size, and high porosity and surface area. In this review, the mechanisms behind the pathogenesis of several stressors of the respiratory system are covered as well as the strategies adopted to inhibit their action. The main goal is to discuss the performance of antimicrobial electrospun nanofibers by comparing the results already reported in the literature. Further, the main aspects of the certification of filtering systems are highlighted, and the expected technology developments in the industry are also discussed.

Recycling and Reutilizing Polymer Waste via Electrospun Micro/Nanofibers: A Review

The accumulation of plastic waste resulting from the increasing demand for non-degradable plastics has led to a global environmental crisis. The severe environmental and economic drawbacks of inefficient, expensive, and impractical traditional waste disposal methods, such as landfills, incineration, plastic recycling, and energy production, limit the expansion of their applications to solving the plastic waste problem. Finding novel ways to manage the large amount of disposed plastic waste is urgent. Until now, one of the most valuable strategies for the handling of plastic waste has been to reutilize the waste as raw material for the preparation of functional and high-value products. Electrospun micro/nanofibers have drawn much attention in recent years due to their advantages of small diameter, large specific area, and excellent physicochemical features. Thus, electrospinning recycled plastic waste into micro/nanofibers creates diverse opportunities to deal with the environmental issue caused by the growing accumulation of plastic waste. This paper presents a review of recycling and reutilizing polymer waste via electrospinning. Firstly, the advantages of the electrospinning approach to recycling plastic waste are summarized. Then, the studies of electrospun recycled plastic waste are concluded. Finally, the challenges and future perspectives of electrospun recycled plastic waste are provided. In conclusion, this paper aims to provide a comprehensive overview of electrospun recycled plastic waste for researchers to develop further studies.

Metallic ion-based graphene oxide functionalized silk fibroin-based dressing promotes wound healing via improved bactericidal outcomes and faster re-epithelization

An ideal wound dressing material should enhance the wound healing process and must avoid bacterial contamination. In this study, the synergistic effect of graphene oxide (GO), silver (Ag) and magnesium (Mg) based silk electrospun nanofibrous film on wound healing was evaluated. It reports the influence of essential elements Mg and Ag during the skin regeneration process. Silver and magnesium nanoparticles were doped in graphene oxide. The goal of the present study was to fabricate an electrospun nanofibrous patch with nanoscale fillers to improve the wound recuperation manner and decrease the recuperation time to forestall microorganism infections and improve cellular behavior. Doping was done to insert Ag2+ and Mg2+ ions in the crystal lattice of GO to overcome the disadvantage of aggregation of Ag and Mg nanoparticles. In this study, Mg and Ag ions doped GO functionalized silk fibroin/PVA dressing material was prepared using the electrospinning technique. It was found that, Mg-GO@NSF/PVA and Ag/Mg-GO@NSF/PVA film possess good cytocompatibility, low hemolytic effect and effective antibacterial and anti-biofilm activities. Furthermore, their improved hydrophilicity and mid-range water vapor transmission rate allow them to be a suitable wound dressing material. The effect of prepared film on wound repair were investigated in excision rat model. It indicates, the wound covered with Ag/Mg-GO@NSF/PVA film showed the highest wound contraction rate and re-epithelization, allowing faster repair of wound sites. In conclusion, the development of metallic ions doped GO based silk fibroin/PVA is a promising approach towards development of antibiotic free wound dressing material. It prevents anti-biofilm formation and also provides adequate therapeutic effects for accelerating wound healing.

Reuse of Textile Waste to Production of the Fibrous Antibacterial Membrane with Filtration Potential

Wasted synthetic fabrics are a type of textile waste source; the reuse of them brings environmental protection and turns waste into a valuable material. In this work, the used nylon (polyamide) stockings were transmuted into a fine fibrous membrane via an electrospinning process. In addition, the safety antibacterial agent, monoacylglycerol (MAG), was incorporated into a recycled fibrous membrane. The results revealed that the neat, recycled polyamide (rPA) fibers with a hydrophobic surface could be converted into hydrophilic fibers by blending various amounts of MAG with rPA solution prior to electrospinning. The filtration efficiency and air/water vapor permeability of the two types of produced membranes, neat rPA, and rPA/MAG, were tested. Their filtration efficiency (E100) was more than 92% and 96%, respectively. The membranes were classified according to Standard EN1822, and therefore, the membranes rPA and rPA/MAG were assigned to the classes E10 and E11, respectively. The air permeability was not affected by the addition of MAG, and water vapor permeability was slightly enhanced. Based on the obtained data, prepared rPA/MAG fibrous membranes can be evaluated as antifouling against both tested bacterial strains and antimicrobial against S. aureus.

Circulatory Management of Polymer Waste: Recycling into Fine Fibers and Their Applications

In modern society, it is impossible to imagine life without polymeric materials. However, managing the waste composed of these materials is one of the most significant environmental issues confronting us in the present day. Recycling polymeric waste is the most important action currently available to reduce environmental impacts worldwide and is one of the most dynamic areas in industry today. Utilizing this waste could not only benefit the environment but also promote sustainable development and circular economy management. In its program statement, the European Union has committed to support the use of sorted polymeric waste. This study reviews recent attempts to recycle this waste and convert it by alternative technologies into fine, nano-, and microscale fibers using electrospinning, blowing, melt, or centrifugal spinning. This review provides information regarding applying reprocessed fine fibers in various areas and a concrete approach to mitigate the threat of pollution caused by polymeric materials.