Characterisation and Modelling of PLA Filaments and Evolution with Time

RFPID: development and 3D-printing of a female physical phantom for whole-body counter

Whole-body counters (WBC) are used in internal dosimetry forin vivomonitoring in radiation protection. The calibration processes of a WBC set-up include the measurement of a physical phantom filled with a certificate radioactive source that usually is referred to a standard set of individuals determined by the International Commission on Radiological Protection (ICRP). The aim of this study was to develop an anthropomorphic and anthropometric female physical phantom for the calibration of the WBC systems. The reference female computational phantom of the ICRP, now called RFPID (Reference Female Phantom for Internal Dosimetry) was printed using PLA filament and with an empty interior. The goal is to use the RFPID to reduce the uncertainties associated within vivomonitoring system. The images which generated the phantom were manipulated using ImageJ®, Amide®, GIMP®and the 3D Slicer®software. RFPID was split into several parts and printed using a 3D printer in order to print the whole-body phantom. The newly printed physical phantom RFPID was successfully fabricated, and it is suitable to mimic human tissue, anatomically similar to a human body i.e., size, shape, material composition, and density.

Hands-On Activity Illustrating the Sorting Process of Recycled Waste and Its Role in Promoting Sustainable Solutions

Effective recycling is not merely a matter of collecting waste; it also requires meticulous categorization to maximize the potential for reusing material and minimizing waste sent to landfills. Education and awareness of the sorting and recycling process bottlenecks need to be emphasized and extended beyond higher educational contexts (e.g., in multiple stages of educational pathways, such as middle or high school). Hence, this project introduces a hands-on plastic sorting activity where students use recycled waste to be sorted based on their physical properties. Several tools were provided to perform the separation, such as water, sieves, magnets, and manual/visual separation while considering the time and cost associated with each tool. The activity was evaluated by pre- and post-evaluations based on Likert-scale and open-ended questions grouped in several categories related to the sorting process. In several categories, we observed that the activity enhanced student knowledge (e.g., general sorting understanding), while in other categories, there was no growth. From open-ended questions, students expressed an understanding of how to sort recycled waste and an appreciation for the trade-offs in developing sorting solutions. This activity effectively enhanced students' awareness of the sorting process of recycled waste. It lays the foundation for future inquiry and outreach project design.

Influence of post-processing on the adhesion of dual-species biofilm on polylactic acid obtained by additive manufacturing

Introduction

Post-processing (PP) is performed to improve the surface, which can favor microbial adhesion and consequent pathological manifestations that impair the indication of polylactic acid (PLA) obtained by fused filament fabrication (FFF) for biomedical applications. This aims to evaluate the influence of chemical, thermal, and mechanical PP on the adhesion of Streptococcus mutants and Candida albicans, roughness, and wettability of the PLA obtained by FFF with and without thermal aging.

Methods

The specimens were designed in the 3D modeling program and printed. The chemical PP was performed by immersion in chloroform, the thermal by the annealing method, and the mechanical by polishing. Thermal aging was performed by alternating the temperature from 5 °C to 55 °C with 5000 cycles. Colony-forming unit (CFU/mL) counting was performed on dual-species biofilm of C. albicans and S. mutans. Roughness was analyzed by rugosimeter and wettability by the sessile drop technique. Data were verified for normality using the Shapiro-Wilk test, two-way ANOVA (α = 0.05) applied for CFU and wettability, and Kruskal-Wallis (α = 0.05) for roughness.

Results

Chemical, thermal, and mechanical PP methods showed no influence on CFU/mL of C. albicans (p = 0.296) and S. mutans (p = 0.055). Thermal aging did not influence microbial adhesion. Chemical PP had lower roughness, which had increased after aging. Wettability of the mechanical PP was lower.

Conclusions

Post-processing techniques, do not present an influence on the adhesion of S. mutans and C. albicans in PLA obtained by FFF, chemical PP reduced roughness, and mechanical reduced wettability. Thermal aging did not alter the microbial adhesion and altered the roughness and wettability.

Effect of Aging on Tensile and Chemical Properties of Polylactic Acid and Polylactic Acid-Like Polymer Materials for Additive Manufacturing

Additive manufacturing, with its fast development and application of polymeric materials, led to the wide utilization of polylactic acid (PLA) materials. As a biodegradable and biocompatible aliphatic polyester, produced from renewable sources, PLA is widely used in different sectors, from industry to medicine and science. The aim of this research is to determine the differences between two forms of the PLA material, i.e., fused deposition modeling (FDM) printed filament and digital light processing (DLP) printed resin, followed by aging due to environmental and hygiene maintenance conditions for a period of two months. Specimens underwent 3D scanning, tensile testing, and Fourier transform infrared (FTIR) spectrometry to obtain insights into the material changes that occurred. Two-way Analysis of Variance (ANOVA) statistical analysis was subsequently carried out to determine the statistical significance of the determined changes. Significant impairment can be observed in the dimensional accuracies between both materials, whether they are non-aged or aged. The mechanical properties fluctuated for aged FDM specimens: 15% for ultimate tensile stress, 15% for elongation at yield, and 12% for elastic modulus. Regarding the DLP aged specimens, the UTS decreased by 61%, elongation at yield by around 61%, and elastic modulus by 62%. According to the FTIR spectral analysis, the PLA materials degraded, especially in the case of resin specimens. Aging also showed a significant influence on the elastic modulus, ultimate tensile stress, elongation at yield, elongation at break, and toughness of both materials, which was statistically shown by means of a two-way ANOVA test. The data collected in this research give a better understanding of the underlying aging mechanism of PLA materials.

Photodynamic Eradication of Pseudomonas aeruginosa with Ru-Photosensitizers Encapsulated in Enzyme Degradable Nanocarriers

The development of new approaches for the treatment of the increasingly antibiotic-resistant pathogen Pseudomonas aeruginosa was targeted by enhancing the effect of local antimicrobial photodynamic therapy (aPDT) using poly(ethylene glycol)-block-poly(lactic acid) (PEG114-block-PLAx) nanocarriers that were loaded with a ruthenium-based photosensitizer (PS). The action of tris(1,10-phenanthroline) ruthenium (II) bis(hexafluorophosphate) (RuPhen3) encapsulated in PEG114-block-PLAx micelles and vesicles was shown to result in an appreciable aPDT inactivation efficiency against planktonic Pseudomonas aeruginosa. In particular, the encapsulation of the PS, its release, and the efficiency of singlet oxygen (1O2) generation upon irradiation with blue light were studied spectroscopically. The antimicrobial effect was analyzed with two strains of Pseudomonas aeruginosa. Compared with PS-loaded micelles, formulations of the PS-loaded vesicles showed 10 times enhanced activity with a strong photodynamic inactivation effect of at least a 4.7 log reduction against both a Pseudomonas aeruginosa lab strain and a clinical isolate collected from the lung of a cystic fibrosis (CF) patient. This work lays the foundation for the targeted eradication of Pseudomonas aeruginosa using aPDT in various medical application areas.

Thermal Properties and In Vitro Biodegradation of PLA-Mg Filaments for Fused Deposition Modeling

Additive manufacturing, in particular the fused deposition method, is a quite new interesting technique used to obtain specific 3D objects by depositing layer after layer of material. Generally, commercial filaments can be used in 3D printing. However, the obtention of functional filaments is not so easy to reach. In this work, we obtain filaments based on poly(lactic acid), PLA, reinforced with different amounts of magnesium, Mg, microparticles, using a two-step extrusion process, in order to study how processing can affect the thermal degradation of the filaments; we additionally study their in vitro degradation, with a complete release of Mg microparticles after 84 days in phosphate buffer saline media. Therefore, considering that we want to obtain a functional filament for further 3D printing, the simpler the processing, the better the result in terms of a scalable approach. In our case, we obtain micro-composites via the double-extrusion process without degrading the materials, with good dispersion of the microparticles into the PLA matrix without any chemical or physical modification of the microparticles.

Enhancement of 3D Printability by FDM and Electrical Conductivity of PLA/MWCNT Filaments Using Lignin as Bio-Dispersant

To increase the applications of FDM (fusion deposition modeling) 3D printing in electronics, it is necessary to develop new filaments with good electrical properties and suitable processability. In this work, polymer composites filament-shaped with superior electrical performance based on polylactic acid (PLA) carbon nanotubes and lignin blends have been studied by combining solution mixing and melt blending. The results showed that composites achieve electrical percolation from 5 wt.% of nanotubes, with high electrical conductivity. Moreover, the introduction of a plasticizing additive, lignin, improved the printability of the material while increasing its electrical conductivity (from (1.5 ± 0.9)·10^-7 S·cm^-1 to (1.4 ± 0.9)·10^-1 S cm^-1 with 5 wt.% carbon nanotubes and 1 wt.% lignin) maintaining the mechanical properties of composite without additive. To validate lignin performance, its effect on PLA/MWCNT was compare with polyethylene glycol. PEG is a well-known commercial additive, and its use as dispersant and plasticizer in PLA/MWCNT composites has been proven in bibliography. PLA/MWCNT composites display easier processability by 3D printing and more adhesion between the printed layers with lignin than with PEG. In addition, the polyethylene glycol produces a plasticizing effect in the PLA matrix reducing the composite stiffness. Finally, an interactive electronic prototype was 3D printed to assess the printability of the new conducting filaments with 5 wt.% of MWCNT.

Effects of Accelerating the Ageing of 1D PLA Filaments after Fused Filament Fabrication

The effects of post-treatment temperature-based methods for accelerating the ageing of PLA were studied on 1D single-PLA filaments after fused filament fabrication (FFF). The goal was to answer the questions whether the PLA can be safely aged-i.e., without degrading-at higher temperatures; at which temperatures, if any; how long it takes for the PLA to fully age at the chosen temperature; and which are the main differences between the material aged at room temperature and the material aged at higher temperatures. We also share other helpful information found. The use of 1D filaments allows for decoupling the variables related to the 3D structure (layer height, raster angle, infill density, and layers adhesion) from the variables solely related to the material (here, we analysed the molecular weight, the molecular orientation, and the crystallinity). 1D PLA filaments were aged at 20, 39, 42, 51, 65, 75, and 80 °C in a water-bath-inspired process in which the hydrolytic degradation of the PLA was minimised for the ageing temperatures of interest. Those temperatures were selected based on a differential scanning calorimetry (DSC) scan of the PLA right after it was printed in order to study the most effective ageing temperature, 39 °C, and highlight possible degradation mechanisms during ageing. The evolution of the thermal and mechanical properties of the PLA filaments at different temperatures was recorded and compared with those of the material aged at room temperature. A DSC scan was used to evaluate the thermal and physical properties, in which the glass transition, enthalpic relaxation, crystallisation, and melting reactions were analysed. A double glass transition was found, and its potential implications for the scientific community are discussed. Tensile tests were performed to evaluate the tensile strength and elastic modulus. The flow-induced molecular orientation, the degradation, the logistic fitting, and the so-called summer effect-the stabilisation of properties at higher values when aged at higher temperatures-are discussed to assess the safety of accelerating the ageing rate and the differences between the materials aged at different temperatures. It was found that the PLA aged at 39 °C (1) reached almost stable properties with just one day of ageing, i.e., the ageing rate accelerated by 875% for the elastic modulus and by 1635% for the yield strength; (2) the stable properties were higher than those from the PLA aged at room temperature; and (3) no signs of degradation were identified for the ageing temperature of interest.

The Mechanical, Thermal, and Chemical Properties of PLA-Mg Filaments Produced via a Colloidal Route for Fused-Filament Fabrication

The effect of Mg particles on the thermal, chemical, physical, and primarily mechanical properties of 3D-printed PLA/Mg composites is studied in this paper. Recently, new colloidal processing has been proposed to introduce Mg particles into the PLA matrix, which ensures good dispersion of the particles and better thermal properties, allowing for thermal processing routes such as extrusion or 3D printing via fused-filament fabrication. The thermal and physical properties are here studied in 1D single-filament-printed PLA/Mg composites with 0 to 10 wt.% of Mg particles by Differential Scanning Calorimetry (DSC); we analyse the PLA chain modifications produced, the crystallinity fraction, and the different crystalline forms of the PLA after thermal processing. Fourier Transform Infrared Spectroscopy (FTIR) is used to confirm the influence of the PLA/Mg colloidal processing after printing. The mechanical properties are measured with a universal tensile test machine on the 1D single-printed filaments via fused-filament fabrication (FFF); the filaments were naturally aged to stable conditions. Filaments with and without a notch are studied to obtain the materials' tensile strength, elastic modulus, and fracture toughness. Different analytical models to explain the results of the PLA-Mg were studied, in which the minimum values for the interface strength of the PLA-Mg composites were calculated.

Polylactide/Carbon Black Segregated Composites for 3D Printing of Conductive Products

One of the most important directions in the development of additive manufacturing or three-dimensional (3D) printing technologies is the creation of functional materials, which allow not only prototyping but also the manufacturing of products with functional properties. In this paper, poly-lactide acid (PLA) /carbon black (CB) composites with segregated (ordered) structure have been created. Computer simulation based on the Mamunya geometrical model showed that the CB content within φ = 2.5–5 vol.% in the polylactide matrix leads to the formation of a continuous electrically conductive phase with an increase of electrical conductivity σ_dc above the percolation threshold. The simulation results were experimentally confirmed by optical microscopy and studies of the electrical conductivity of the composites. It was found that increasing CB content from φ = 1 vol.% to φ = 7 vol.% in the composites causes insignificant (due to the segregated structure) phase changes in the polylactide matrix and improves the thermal properties of composites. Electrically conductive filaments for Fused Deposition 3D Printing (FDM) were developed from PLA/CB composites and then 3D printed. A correlation between the electrical conductivity σ_dc and the CB content φ for base composites, filaments produced from them, and final 3D samples, has been found. Conductivity varies within σ_dc = 3.1·10⁻¹¹ − 10·10⁻³ S/cm for the filaments and σ_dc = 3.6·10⁻¹¹ − 8.1·10⁻⁴ S/cm for the final 3D-products.

Natural Ageing of PLA Filaments, Can It Be Frozen?

The physical ageing of polylactic acid (PLA) is a phenomenon that changes the material’s properties over time. This ageing process is highly dependent on ambient variables, such as temperature and humidity. For PLA, the ageing is noticeable even at room temperatures, a process commonly referred to as natural ageing. Stopping the ageing by freezing the material can be helpful to preserve the properties of the PLA and stabilise it at any time during its storage until it is required for testing. However, it is essential to demonstrate that the PLA’s mechanical properties are not degraded after defrosting the samples. Four different methods for stopping the ageing (anti-ageing processes) are analysed in this paper—all based on freezing and defrosting the PLA samples. We determine the temperature and ambient water vapor influence during the freezing and defrosting process using desiccant and zip bags. The material form selected is PLA filaments (no bulk material or scaffold structures) printed at 190 °C with diameters between 400 and 550 µm and frozen at −24 °C in the presence or absence of a desiccant. The impact of the anti-ageing processes on PLA’s ageing and mechanical integrity is studied regarding the thermal, mechanical and fractographical properties. In conclusion, an anti-ageing process is defined to successfully stop the natural ageing of the PLA for an indefinite length of time. This process does not affect the mechanical properties or the structural integrity of the PLA. As a result, large quantities of this material can be produced in a single batch and be safely stored to be later characterised under the same manufacturing and ageing conditions, which is currently a limiting factor from an experimental point of view as polymeric filament properties can show significant variety from batch to batch.

The Influence of the Process Parameters on the Mechanical Properties of PLA Specimens Produced by Fused Filament Fabrication-A Review

Polylactic acid (PLA) is produced from renewable materials, has a low melting temperature and has a low carbon footprint. These advantages have led to the extensive use of polylactic acid in additive manufacturing, particularly by fused filament fabrication (FFF). PLA parts that are 3D printed for industrial applications require stable mechanical properties and predictability regarding their dependence on the process parameters. Therefore, the development of the FFF process has been continuously accompanied by the development of software packages that generate CNC codes for the printers. A large number of user-controllable process parameters have been introduced in these software packages. In this respect, a lot of articles in the specialized literature address the issue of the influence of the process parameters on the mechanical properties of 3D-printed specimens. A systematic review of the research targeting the influence of process parameters on the mechanical properties of PLA specimens additively manufactured by fused filament fabrication was carried out by the authors of this paper. Six process parameters (layer thickness, printing speed, printing temperature, build plate temperature, build orientation and raster angle) were followed. The mechanical behavior was evaluated by tensile, compressive and bending properties.