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Yin S, Yao DR, Song Y, Heng W, Ma X, Han H, Gao W. Wearable and Implantable Soft Robots. Chem Rev 2024; 124:11585-11636. [PMID: 39392765 DOI: 10.1021/acs.chemrev.4c00513] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/13/2024]
Abstract
Soft robotics presents innovative solutions across different scales. The flexibility and mechanical characteristics of soft robots make them particularly appealing for wearable and implantable applications. The scale and level of invasiveness required for soft robots depend on the extent of human interaction. This review provides a comprehensive overview of wearable and implantable soft robots, including applications in rehabilitation, assistance, organ simulation, surgical tools, and therapy. We discuss challenges such as the complexity of fabrication processes, the integration of responsive materials, and the need for robust control strategies, while focusing on advances in materials, actuation and sensing mechanisms, and fabrication techniques. Finally, we discuss the future outlook, highlighting key challenges and proposing potential solutions.
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Affiliation(s)
- Shukun Yin
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Dickson R Yao
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Yu Song
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Wenzheng Heng
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Xiaotian Ma
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Hong Han
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Wei Gao
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
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2
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Pivar M, Vrabič-Brodnjak U, Leskovšek M, Gregor-Svetec D, Muck D. Material Compatibility in 4D Printing: Identifying the Optimal Combination for Programmable Multi-Material Structures. Polymers (Basel) 2024; 16:2138. [PMID: 39125164 PMCID: PMC11313936 DOI: 10.3390/polym16152138] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/02/2024] [Revised: 07/22/2024] [Accepted: 07/24/2024] [Indexed: 08/12/2024] Open
Abstract
This study identifies the optimal combination of active and passive thermoplastic materials for producing multi-material programmable 3D structures. These structures can undergo shape changes with varying radii of curvature over time when exposed to hot water. The research focuses on examining the thermal, thermomechanical, and mechanical properties of active (PLA) and passive (PRO-PLA, ABS, and TPU) materials. It also includes the experimental determination of the radius of curvature of the programmed 3D structures. The pairing of active PLA with passive PRO-PLA was found to be the most effective for creating complex programmable 3D structures capable of two-sided transformation. This efficacy is attributed to the adequate apparent shear strength, significant differences in thermomechanical shrinkage between the two materials, identical printing parameters for both materials, and the lowest bending storage modulus of PRO-PLA among the passive materials within the activation temperature range. Multi-material 3D printing has also proven to be a suitable method for producing programmable 3D structures for practical applications such as phone stands, phone cases, door hangers, etc. It facilitates the programming of the active material and ensures the dimensional stability of the passive components of programmable 3D structures during thermal activation.
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Affiliation(s)
| | | | | | | | - Deja Muck
- Faculty of Natural Sciences and Engineering, University of Ljubljana, Snežniška 5, 1000 Ljubljana, Slovenia; (M.P.); (U.V.-B.); (M.L.); (D.G.-S.)
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3
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Zennifer A, Chellappan DR, Chinnaswamy P, Subramanian A, Sundaramurthi D, Sethuraman S. Efficacy of 3D printed anatomically equivalent thermoplastic polyurethane guide conduits in promoting the regeneration of critical-sized peripheral nerve defects. Biofabrication 2024; 16:045015. [PMID: 38968935 DOI: 10.1088/1758-5090/ad5fbe] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/20/2023] [Accepted: 07/05/2024] [Indexed: 07/07/2024]
Abstract
Three-dimensional (3D) printing is an emerging tool for creating patient-specific tissue constructs analogous to the native tissue microarchitecture. In this study, anatomically equivalent 3D nerve conduits were developed using thermoplastic polyurethane (TPU) by combining reverse engineering and material extrusion (i.e. fused deposition modeling) technique. Printing parameters were optimized to fabricate nerve-equivalent TPU constructs. The TPU constructs printed with different infill densities supported the adhesion, proliferation, and gene expression of neuronal cells. Subcutaneous implantation of the TPU constructs for three months in rats showed neovascularization with negligible local tissue inflammatory reactions and was classified as a non-irritant biomaterial as per ISO 10993-6. To performin vivoefficacy studies, nerve conduits equivalent to rat's sciatic nerve were fabricated and bridged in a 10 mm sciatic nerve transection model. After four months of implantation, the sensorimotor function and histological assessments revealed that the 3D printed TPU conduits promoted the regeneration in critical-sized peripheral nerve defects equivalent to autografts. This study proved that TPU-based 3D printed nerve guidance conduits can be created to replicate the complicated features of natural nerves that can promote the regeneration of peripheral nerve defects and also show the potential to be extended to several other tissues for regenerative medicine applications.
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Affiliation(s)
- Allen Zennifer
- Tissue Engineering & Additive Manufacturing (TEAM) Lab, Centre for Nanotechnology & Advanced Biomaterials, ABCDE Innovation Centre, School of Chemical & Biotechnology, SASTRA Deemed University, Thanjavur, Tamil Nadu 613 401, India
| | - David Raj Chellappan
- Central Animal Facility, School of Chemical & Biotechnology, SASTRA Deemed University, Thanjavur, Tamil Nadu 613 401, India
| | - Prabu Chinnaswamy
- Department of Veterinary Pathology, Veterinary College and Research Institute, Orathanadu, Tamil Nadu 614 625, India
| | - Anuradha Subramanian
- Tissue Engineering & Additive Manufacturing (TEAM) Lab, Centre for Nanotechnology & Advanced Biomaterials, ABCDE Innovation Centre, School of Chemical & Biotechnology, SASTRA Deemed University, Thanjavur, Tamil Nadu 613 401, India
| | - Dhakshinamoorthy Sundaramurthi
- Tissue Engineering & Additive Manufacturing (TEAM) Lab, Centre for Nanotechnology & Advanced Biomaterials, ABCDE Innovation Centre, School of Chemical & Biotechnology, SASTRA Deemed University, Thanjavur, Tamil Nadu 613 401, India
| | - Swaminathan Sethuraman
- Tissue Engineering & Additive Manufacturing (TEAM) Lab, Centre for Nanotechnology & Advanced Biomaterials, ABCDE Innovation Centre, School of Chemical & Biotechnology, SASTRA Deemed University, Thanjavur, Tamil Nadu 613 401, India
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Yoshikawa Y, Nagayoshi K, Maeshige N, Yamaguchi A, Aoyama Y, Takita S, Wada T, Tanaka M, Terashi H, Sonoda Y. Stability of ischial pressure with 3D thermoplastic elastomer cushion and the characteristics of four types of cushions in pressure redistribution. Drug Discov Ther 2024; 18:188-193. [PMID: 38880603 DOI: 10.5582/ddt.2024.01025] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 06/18/2024]
Abstract
Wheelchair cushions are recommended to be used with wheelchair and can protect the buttocks from pain and injury by relieving interface pressure for wheelchair users. However, further investigations are required for proper use in response to the development of new types of wheelchair cushions. The objective of this study was to evaluate physical characteristics of wheelchair cushions by comparing pressure redistributing effects of four types of cushions. The participants were 16 healthy adults who consented to participate in this study. A pressure mapping system (CONFORMat, Nitta Corp.) was used for the measurements. Pressure at ischium was measured immediately after the stabilization of the sitting posture and 10 minutes after. The pressure at ischium significantly decreased with any wheelchair cushions (P < 0.01). A significant negative correlation between body mass index and pressure at ischium was observed without a wheelchair cushion (r = - 0.70), however, the correlation disappeared upon use of a wheelchair cushion. The pressure at ischium increased over time with cushions of urethane, air, and urethane-air hybrid while that with the 3D thermoplastic elastomer cushion did not, and the change in the pressure was statistically less than that in other cushions (P < 0.01). Use of wheelchair cushions was effective in redistribution of the pressure at ischium, and the overtime change in the pressure depends on the type of used cushions.
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Affiliation(s)
- Yoshiyuki Yoshikawa
- Department of Rehabilitation, Faculty of Health Sciences, Naragakuen University, Nara, Japan
- Department of Rehabilitation Science, Kobe University Graduate School of Health Sciences, Kobe, Japan
| | | | - Noriaki Maeshige
- Department of Rehabilitation Science, Kobe University Graduate School of Health Sciences, Kobe, Japan
| | - Atomu Yamaguchi
- Department of Rehabilitation Science, Kobe University Graduate School of Health Sciences, Kobe, Japan
| | - Yuki Aoyama
- Department of Rehabilitation, Heisei Memorial Hospital, Nara, Japan
| | - Shuto Takita
- Department of Rehabilitation, Gakkentoshi Hospital, Kyoto, Japan
| | - Teppei Wada
- Department of Rehabilitation, Naramachi Rehabilitation Hospital, Nara, Japan
| | - Masayuki Tanaka
- Department of Physical Therapy, Faculty of Health Sciences, Okayama Healthcare Professional University, Okayama, Japan
| | - Hiroto Terashi
- Department of Plastic Surgery, Kobe University Graduate School of Medicine, Kobe, Japan
| | - Yuma Sonoda
- Department of Rehabilitation Science, Kobe University Graduate School of Health Sciences, Kobe, Japan
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5
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Pelin G, Sonmez M, Pelin CE. The Use of Additive Manufacturing Techniques in the Development of Polymeric Molds: A Review. Polymers (Basel) 2024; 16:1055. [PMID: 38674976 PMCID: PMC11054453 DOI: 10.3390/polym16081055] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/09/2024] [Revised: 04/03/2024] [Accepted: 04/08/2024] [Indexed: 04/28/2024] Open
Abstract
The continuous growth of additive manufacturing in worldwide industrial and research fields is driven by its main feature which allows the customization of items according to the customers' requirements and limitations. There is an expanding competitiveness in the product development sector as well as applicative research that serves special-use domains. Besides the direct use of additive manufacturing in the production of final products, 3D printing is a viable solution that can help manufacturers and researchers produce their support tooling devices (such as molds and dies) more efficiently, in terms of design complexity and flexibility, timeframe, costs, and material consumption reduction as well as functionality and quality enhancements. The compatibility of the features of 3D printing of molds with the requirements of low-volume production and individual-use customized items development makes this class of techniques extremely attractive to a multitude of areas. This review paper presents a synthesis of the use of 3D-printed polymeric molds in the main applications where molds exhibit a major role, from industrially oriented ones (injection, casting, thermoforming, vacuum forming, composite fabrication) to research or single-use oriented ones (tissue engineering, biomedicine, soft lithography), with an emphasis on the benefits of using 3D-printed polymeric molds, compared to traditional tooling.
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Affiliation(s)
- George Pelin
- INCAS—National Institute for Aerospace Research “Elie Carafoli”, Bd. Iuliu Maniu 220, 061126 Bucharest, Romania;
| | - Maria Sonmez
- INCDTP-ICPI—National Research and Development Institute for Textile and Leather—Division Leather and Footwear Research Institute, Ion Minulescu St. 93, 031215 Bucharest, Romania;
| | - Cristina-Elisabeta Pelin
- INCAS—National Institute for Aerospace Research “Elie Carafoli”, Bd. Iuliu Maniu 220, 061126 Bucharest, Romania;
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Mondragón-Herrera LI, Vargas-Coronado RF, Carrillo-Escalante H, Cauich-Rodríguez JV, Hernández-Sánchez F, Velasco-Santos C, Avilés F. Mechanical, Thermal, and Physicochemical Properties of Filaments of Poly (Lactic Acid), Polyhydroxyalkanoates and Their Blend for Additive Manufacturing. Polymers (Basel) 2024; 16:1062. [PMID: 38674981 PMCID: PMC11053644 DOI: 10.3390/polym16081062] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/14/2024] [Revised: 04/05/2024] [Accepted: 04/07/2024] [Indexed: 04/28/2024] Open
Abstract
Polymeric blends are employed in the production of filaments for additive manufacturing to balance mechanical and processability properties. The mechanical and thermal properties of polymeric filaments made of poly (lactic acid) (PLA), polyhydroxyalkanoates (PHA), and its blend (PLA-PHA) are investigated herein and correlated to their measured structural and physicochemical properties. PLA exhibits the highest stiffness and tensile strength, but lower toughness. The mechanical properties of the PLA-PHA blend were similar to those of PLA, but with a significantly higher toughness. Despite the lower mechanical properties of neat PHA, incorporating a small amount (12 wt.%) of PHA into PLA significantly enhances toughness (approximately 50%) compared to pure PLA. The synergistic effect is attributed to the spherulitic morphology of blended PHA in PLA, promoting interactions between the amorphous regions of both polymers. Thermal stability is notably improved in the PLA-PHA blend, as determined by thermogravimetric analysis. The blend also exhibits lower cold crystallization and glass transition temperatures as compared to PLA, which is beneficial for additive manufacturing. Following additive manufacturing, X-ray photoelectron spectroscopic showed that the three filaments present an increase in C-C and C=O bonds associated with the loss of C-O bonds. The thermal process induces a slight increase in crystallinity in PHA due to chain reorganization. The study provides insights into the thermal and structural changes occurring during the melting process of additive manufacturing.
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Affiliation(s)
- L. Itzkuautli Mondragón-Herrera
- Centro de Investigación Científica de Yucatán, A. C., Materials Department, Calle 43 No. 130 x 32 y 34, Col. Chuburná de Hidalgo, Mérida 97205, Yucatán, Mexico; (L.I.M.-H.); (R.F.V.-C.); (F.H.-S.)
| | - R. F. Vargas-Coronado
- Centro de Investigación Científica de Yucatán, A. C., Materials Department, Calle 43 No. 130 x 32 y 34, Col. Chuburná de Hidalgo, Mérida 97205, Yucatán, Mexico; (L.I.M.-H.); (R.F.V.-C.); (F.H.-S.)
| | - H. Carrillo-Escalante
- Centro de Investigación Científica de Yucatán, A. C., Materials Department, Calle 43 No. 130 x 32 y 34, Col. Chuburná de Hidalgo, Mérida 97205, Yucatán, Mexico; (L.I.M.-H.); (R.F.V.-C.); (F.H.-S.)
| | - J. V. Cauich-Rodríguez
- Centro de Investigación Científica de Yucatán, A. C., Materials Department, Calle 43 No. 130 x 32 y 34, Col. Chuburná de Hidalgo, Mérida 97205, Yucatán, Mexico; (L.I.M.-H.); (R.F.V.-C.); (F.H.-S.)
| | - F. Hernández-Sánchez
- Centro de Investigación Científica de Yucatán, A. C., Materials Department, Calle 43 No. 130 x 32 y 34, Col. Chuburná de Hidalgo, Mérida 97205, Yucatán, Mexico; (L.I.M.-H.); (R.F.V.-C.); (F.H.-S.)
| | - C. Velasco-Santos
- División de Estudios de Posgrado e Investigación, Tecnológico Nacional de México Campus Querétaro, Av. Tecnológico s/n, esq. Gral. Mariano Escobedo, Col. Centro Histórico, Santiago de Querétaro 76000, Querétaro, Mexico;
| | - F. Avilés
- Centro de Investigación Científica de Yucatán, A. C., Materials Department, Calle 43 No. 130 x 32 y 34, Col. Chuburná de Hidalgo, Mérida 97205, Yucatán, Mexico; (L.I.M.-H.); (R.F.V.-C.); (F.H.-S.)
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7
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Baur E, Tiberghien B, Amstad E. 3D Printing of Double Network Granular Elastomers with Locally Varying Mechanical Properties. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024:e2313189. [PMID: 38530246 DOI: 10.1002/adma.202313189] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/05/2023] [Revised: 02/22/2024] [Indexed: 03/27/2024]
Abstract
Fast advances in the design of soft actuators and robots demand for new soft materials whose mechanical properties can be changed over short length scales. Elastomers can be formulated as highly stretchable or rather stiff materials and hence, are attractive for these applications. They are most frequently cast such that their composition cannot be changed over short length scales. A method that allows to locally change the composition of elastomers on hundreds of micrometer lengths scales is direct ink writing (DIW). Unfortunately, in the absence of rheomodifiers, most elastomer precursors cannot be printed through DIW. Here, 3D printable double network granular elastomers (DNGEs) whose ultimate tensile strain and stiffness can be varied over an unprecedented range are introduced. The 3D printability of these materials is leveraged to produce an elastomer finger containing rigid bones that are surrounded by a soft skin. Similarly, the rheological properties of the microparticle-based precursors are leveraged to cast elastomer slabs with locally varying stiffnesses that deform and twist in a predefined fashion. These DNGEs are foreseen to open up new avenues in the design of the next generation of smart wearables, strain sensors, prosthesis, soft actuators, and robots.
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Affiliation(s)
- Eva Baur
- Soft Materials Laboratory, Institute of Materials, École Polytechnique Fédérale de Lausanne, Lausanne, 1015, Switzerland
- National Center of Competence in Research Bio-Inspired Materials, Fribourg, 1700, Switzerland
| | - Benjamin Tiberghien
- Soft Materials Laboratory, Institute of Materials, École Polytechnique Fédérale de Lausanne, Lausanne, 1015, Switzerland
| | - Esther Amstad
- Soft Materials Laboratory, Institute of Materials, École Polytechnique Fédérale de Lausanne, Lausanne, 1015, Switzerland
- National Center of Competence in Research Bio-Inspired Materials, Fribourg, 1700, Switzerland
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Prathumrat P, Nikzad M, Jahromi FT, Hajizadeh E, Sbarski I. Three-Dimensional Printing of Shape Memory Liquid Crystalline Thermoplastic Elastomeric Composites Using Fused Filament Fabrication. Polymers (Basel) 2023; 15:3961. [PMID: 37836010 PMCID: PMC10574984 DOI: 10.3390/polym15193961] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/30/2023] [Revised: 09/27/2023] [Accepted: 09/28/2023] [Indexed: 10/15/2023] Open
Abstract
Liquid crystalline elastomers (LCEs) are stimuli-responsive materials utilised in shape memory applications. The processability of these materials via advanced manufacturing is being paid increasing attention to advance their volume production on an industrial scale. Fused filament fabrication (FFF) is an extrusion-based additive manufacturing (AM) technique that offers the potential to address this. The critical challenge, however, is the rheological characteristics of LCEs that need to be tuned to achieve a facile processability through the extrusion-based method. In this work, new filaments of liquid crystalline thermoplastic elastomer (LCTPE) and its composites with lignin were made by the ternary system of LCE, thermoplastic polyurethane (TPU), and lignin. The results showed that TPU improves the melt flow index of the LCTPE system to approximately 10.01 g/10 min, while adding lignin further enhances the value of this index for the composites up to 21.82 g/10 min. The microstructural analysis indicated that the effective distribution of lignin and reduced domain size of the LCEs in the ternary blend contribute to the enhanced flowability of this filament through 3D printing. Samples of 3D-printed LCTPE and LCTPE/lignin composites maintained their shape memory characteristics via thermomechanical activation. Full shape recovery of the new LCTPE matrix and its composites with lignin was achieved in 39 s and 32 s at 130 °C, followed by 28 s and 24 s at 160 °C, respectively. The successful fabrication of LCTPE and LCTPE/lignin composite samples through 3D printing demonstrates a potential procedure for processing these shape memory materials using the FFF technique, and lignin offers a sustainable and cost-effective material solution that enhances the properties of this composite material.
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Affiliation(s)
- Peerawat Prathumrat
- Department of Mechanical and Product Design Engineering, School of Engineering, Swinburne University of Technology, Hawthorn, VIC 3122, Australia; (F.T.J.); (I.S.)
| | - Mostafa Nikzad
- Department of Mechanical and Product Design Engineering, School of Engineering, Swinburne University of Technology, Hawthorn, VIC 3122, Australia; (F.T.J.); (I.S.)
| | - Fareed Tamaddoni Jahromi
- Department of Mechanical and Product Design Engineering, School of Engineering, Swinburne University of Technology, Hawthorn, VIC 3122, Australia; (F.T.J.); (I.S.)
| | - Elnaz Hajizadeh
- Department of Mechanical Engineering, Faculty of Engineering and Information Technology, University of Melbourne, Parkville, VIC 3010, Australia;
| | - Igor Sbarski
- Department of Mechanical and Product Design Engineering, School of Engineering, Swinburne University of Technology, Hawthorn, VIC 3122, Australia; (F.T.J.); (I.S.)
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Hegde C, Su J, Tan JMR, He K, Chen X, Magdassi S. Sensing in Soft Robotics. ACS NANO 2023; 17:15277-15307. [PMID: 37530475 PMCID: PMC10448757 DOI: 10.1021/acsnano.3c04089] [Citation(s) in RCA: 22] [Impact Index Per Article: 22.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/08/2023] [Accepted: 07/26/2023] [Indexed: 08/03/2023]
Abstract
Soft robotics is an exciting field of science and technology that enables robots to manipulate objects with human-like dexterity. Soft robots can handle delicate objects with care, access remote areas, and offer realistic feedback on their handling performance. However, increased dexterity and mechanical compliance of soft robots come with the need for accurate control of the position and shape of these robots. Therefore, soft robots must be equipped with sensors for better perception of their surroundings, location, force, temperature, shape, and other stimuli for effective usage. This review highlights recent progress in sensing feedback technologies for soft robotic applications. It begins with an introduction to actuation technologies and material selection in soft robotics, followed by an in-depth exploration of various types of sensors, their integration methods, and the benefits of multimodal sensing, signal processing, and control strategies. A short description of current market leaders in soft robotics is also included in the review to illustrate the growing demands of this technology. By examining the latest advancements in sensing feedback technologies for soft robots, this review aims to highlight the potential of soft robotics and inspire innovation in the field.
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Affiliation(s)
- Chidanand Hegde
- School
of Materials Science and Engineering, Nanyang
Technological University, Singapore 639798, Singapore
- Singapore-HUJ
alliance for Research and Enterprise (SHARE), Campus for Research Excellence and Technological Enterprise (CREATE) Singapore 138602, Singapore
| | - Jiangtao Su
- School
of Materials Science and Engineering, Nanyang
Technological University, Singapore 639798, Singapore
- Singapore-HUJ
alliance for Research and Enterprise (SHARE), Campus for Research Excellence and Technological Enterprise (CREATE) Singapore 138602, Singapore
| | - Joel Ming Rui Tan
- School
of Materials Science and Engineering, Nanyang
Technological University, Singapore 639798, Singapore
- Singapore-HUJ
alliance for Research and Enterprise (SHARE), Campus for Research Excellence and Technological Enterprise (CREATE) Singapore 138602, Singapore
| | - Ke He
- School
of Materials Science and Engineering, Nanyang
Technological University, Singapore 639798, Singapore
- Singapore-HUJ
alliance for Research and Enterprise (SHARE), Campus for Research Excellence and Technological Enterprise (CREATE) Singapore 138602, Singapore
| | - Xiaodong Chen
- School
of Materials Science and Engineering, Nanyang
Technological University, Singapore 639798, Singapore
- Singapore-HUJ
alliance for Research and Enterprise (SHARE), Campus for Research Excellence and Technological Enterprise (CREATE) Singapore 138602, Singapore
| | - Shlomo Magdassi
- Singapore-HUJ
alliance for Research and Enterprise (SHARE), Campus for Research Excellence and Technological Enterprise (CREATE) Singapore 138602, Singapore
- Casali
Center for Applied Chemistry, Institute of Chemistry, The Hebrew University of Jerusalem, Jerusalem 91904, Israel
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10
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Mian SH, Umer U, Moiduddin K, Alkhalefah H. Finite Element Analysis of Upper Limb Splint Designs and Materials for 3D Printing. Polymers (Basel) 2023; 15:2993. [PMID: 37514383 PMCID: PMC10383199 DOI: 10.3390/polym15142993] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/15/2023] [Revised: 06/28/2023] [Accepted: 07/06/2023] [Indexed: 07/30/2023] Open
Abstract
Three-dimensional (3D) printed splints must be lightweight and adequately ventilated to maximize the patient's convenience while maintaining requisite strength. The ensuing loss of strength has a substantial impact on the transformation of a solid splint model into a perforated or porous model. Thus, two methods for making perforations-standard approach and topological optimization-are investigated in this study. The objective of this research is to ascertain the impact of different perforation shapes and their distribution as well as topology optimization on the customized splint model. The solid splint models made of various materials have been transformed into porous designs to evaluate their strength by utilizing Finite Element (FE) simulation. This study will have a substantial effect on the designing concept for medical devices as well as other industries such as automobiles and aerospace. The novelty of the research refers to creating the perforations as well as applying topology optimization and 3D printing in practice. According to the comparison of the various materials, PLA had the least amount of deformation and the highest safety factor for all loading directions. Additionally, it was shown that all perforation shapes behave similarly, implying that the perforation shape's effect is not notably pronounced. However, square perforations seemed to perform the best out of all the perforation shape types. It was also obvious that the topology-optimized hand splint outperformed that with square perforations. The topology-optimized hand splint weighs 26% less than the solid splint, whereas the square-perforated hand splint weighs roughly 12% less. Nevertheless, the user must choose which strategy (standard perforations or topology optimization) to employ based on the available tools and prerequisites.
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Affiliation(s)
- Syed Hammad Mian
- Advanced Manufacturing Institute, King Saud University, Riyadh 11421, Saudi Arabia
- King Salman Center for Disability Research, Riyadh 11614, Saudi Arabia
| | - Usama Umer
- Advanced Manufacturing Institute, King Saud University, Riyadh 11421, Saudi Arabia
- King Salman Center for Disability Research, Riyadh 11614, Saudi Arabia
| | - Khaja Moiduddin
- Advanced Manufacturing Institute, King Saud University, Riyadh 11421, Saudi Arabia
- King Salman Center for Disability Research, Riyadh 11614, Saudi Arabia
| | - Hisham Alkhalefah
- Advanced Manufacturing Institute, King Saud University, Riyadh 11421, Saudi Arabia
- King Salman Center for Disability Research, Riyadh 11614, Saudi Arabia
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11
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Soh CL, Pandiaraja M, Powar MP. 3D-Printing Applications in Ostomy Device Creation and Complex Intestinal Fistula Management: A Scoping Review. Surg J (N Y) 2023; 9:e97-e106. [PMID: 37876379 PMCID: PMC10522416 DOI: 10.1055/s-0043-1775748] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/29/2022] [Accepted: 05/26/2023] [Indexed: 10/26/2023] Open
Abstract
Background This scoping review aims to provide a summary of the use of three-dimensional (3D) printing in colorectal surgery for the management of complex intestinal fistula and ostomy creation. Methods A systematic database search was conducted of original articles that explored the use of 3D printing in colorectal surgery in EMBASE, MEDLINE, Cochrane database, and Google Scholar, from inception to March 2022. Original articles and case reports that discussed 3D printing in colorectal surgery relating to complex intestinal fistulae and ostomies were identified and analyzed. Results There were 8 articles identified which discussed the use of 3D printing in colorectal surgery, of which 2 discussed ostomy creation, 4 discussed complex fistulae management, and 2 discussed patient models. Conclusion 3D printing has a promising role in terms of management of these conditions and can improve outcomes in terms of recovery, fluid loss, and function with no increase in complications. The use of 3D printing is still in its early stages of development in colorectal surgery. Further research in the form of randomized control trials to improve methodological robustness will reveal its true potential.
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Affiliation(s)
- Chien Lin Soh
- School of Clinical Medicine, University of Cambridge, Cambridge, United Kingdom
| | | | - Michael P. Powar
- Cambridge Colorectal Unit, Cambridge University Hospitals NHS Trust, Cambridge, United Kingdom
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12
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Iftekar SF, Aabid A, Amir A, Baig M. Advancements and Limitations in 3D Printing Materials and Technologies: A Critical Review. Polymers (Basel) 2023; 15:polym15112519. [PMID: 37299318 DOI: 10.3390/polym15112519] [Citation(s) in RCA: 34] [Impact Index Per Article: 34.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/22/2023] [Revised: 05/16/2023] [Accepted: 05/23/2023] [Indexed: 06/12/2023] Open
Abstract
3D printing has revolutionized various industries by enabling the production of complex designs and shapes. Recently, the potential of new materials in 3D printing has led to an exponential increase in the technology's applications. However, despite these advancements, the technology still faces significant challenges, including high costs, low printing speeds, limited part sizes, and strength. This paper critically reviews the recent trends in 3D printing technology, with a particular focus on the materials and their applications in the manufacturing industry. The paper highlights the need for further development of 3D printing technology to overcome its limitations. It also summarizes the research conducted by experts in this field, including their focuses, techniques, and limitations. By providing a comprehensive overview of the recent trends in 3D printing, this review aims to provide valuable insights into the technology's prospects.
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Affiliation(s)
- Syed Fouzan Iftekar
- Department of Manufacturing and Materials Engineering, Faculty of Engineering, International Islamic University Malaysia, P.O. Box 10, Kuala Lumpur 50725, Malaysia
| | - Abdul Aabid
- Department of Engineering Management, College of Engineering, Prince Sultan University, P.O. Box 66833, Riyadh 11586, Saudi Arabia
| | - Adibah Amir
- Department of Manufacturing and Materials Engineering, Faculty of Engineering, International Islamic University Malaysia, P.O. Box 10, Kuala Lumpur 50725, Malaysia
| | - Muneer Baig
- Department of Engineering Management, College of Engineering, Prince Sultan University, P.O. Box 66833, Riyadh 11586, Saudi Arabia
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13
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Joseph TM, Kallingal A, Suresh AM, Mahapatra DK, Hasanin MS, Haponiuk J, Thomas S. 3D printing of polylactic acid: recent advances and opportunities. THE INTERNATIONAL JOURNAL, ADVANCED MANUFACTURING TECHNOLOGY 2023; 125:1015-1035. [PMID: 36644783 PMCID: PMC9822698 DOI: 10.1007/s00170-022-10795-y] [Citation(s) in RCA: 10] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/05/2022] [Accepted: 12/29/2022] [Indexed: 05/12/2023]
Abstract
Bio-based polymers are a class of polymers made by living organisms, a few of them known and commercialized yet. Due to poor mechanical strength and economic constraints, they have not yet seen the extensive application. Instead, they have been an appropriate candidate for biological applications. Growing consumer knowledge of the environmental effect of polymers generated from petrochemical sources and a worldwide transition away from plastics with a lifespan of hundreds of years has resulted in greater interest in such hitherto unattainable sectors. Bio-based polymers come in various forms, including direct or "drop-in" replacements for their petrochemical counterparts with nearly identical properties or completely novel polymers that were previously unavailable, such as polylactide. Few of these bio-based polymers offer significantly improved technical specifications than their alternatives. Polylactic acid (PLA) has been well known in the last decade as a biodegradable thermoplastic source for use in 3DP by the "fused deposition modeling" method. The PLA market is anticipated to accomplish 5.2 billion US dollars in 2020 for its industrial usage. Conversely, 3DP is one of the emerging technologies with immense economic potential in numerous sectors where PLA is one of the critical options as the polymer source due to its environmentally friendly nature, glossiness, multicolor appearance, and ease of printing. The chemical structure, manufacturing techniques, standard features, and current market situation of PLA were examined in this study. This review looks at the process of 3DP that uses PLA filaments in extrusion-based 3DP technologies in particular. Several recent articles describing 3D-printed PLA items have been highlighted.
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Affiliation(s)
- Tomy Muringayil Joseph
- Department of Polymers Technology, Faculty of Chemistry, Gdańsk University of Technology, G. Narutowicza 11/12, 80-233 Gdańsk, Poland
| | - Anoop Kallingal
- Department of Pharmaceutical Technology and Biochemistry, Faculty of Chemistry, Gdansk University of Technology, 80-233 Gdansk, Poland
| | - Akshay Maniyeri Suresh
- Laboratory of Bacterial Genetics, Faculty of Chemistry, Gdansk University of Technology, 80-233 Gdansk, Poland
| | - Debarshi Kar Mahapatra
- Department of Pharmaceutical Chemistry, Dadasaheb Balpande College of Pharmacy, Nagpur, 440037 Maharashtra India
| | - Mohamed S. Hasanin
- Department of Polymers Technology, Faculty of Chemistry, Gdańsk University of Technology, G. Narutowicza 11/12, 80-233 Gdańsk, Poland
- Cellulose and Paper Department, National Research Centre, Dokki, Cairo, 12622 Egypt
| | - Józef Haponiuk
- Department of Polymers Technology, Faculty of Chemistry, Gdańsk University of Technology, G. Narutowicza 11/12, 80-233 Gdańsk, Poland
| | - Sabu Thomas
- International and Inter University Centre for Nanoscience and Nanotechnology, Mahatma Gandhi University, Kottayam, 686560 India
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He F, Ning H, Khan M. Effect of 3D Printing Process Parameters on Damping Characteristic of Cantilever Beams Fabricated Using Material Extrusion. Polymers (Basel) 2023; 15:polym15020257. [PMID: 36679138 PMCID: PMC9863848 DOI: 10.3390/polym15020257] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/10/2022] [Revised: 12/15/2022] [Accepted: 12/19/2022] [Indexed: 01/06/2023] Open
Abstract
The present paper aims to investigate the process parameters and damping behaviour of the acrylonitrile butadiene styrene (ABS) cantilever beam manufactured using material extrusion (MEX). The research outcome could guide the manufacture of MEX structures to suit specific operating scenarios such as energy absorption and artificially controlled vibration responses. Our research used an experimental approach to examine the interdependencies between process parameters (nozzle size, infill density and pattern) and the damping behaviour (first-order modal damping ratio and loss factor). The impact test was carried out to obtain the damping ratio from the accelerometer. A dynamic mechanical analysis was performed for the loss factor measurement. The paper used statistical analysis to reveal significant dependencies between the process parameters and the damping behaviour. The regression models were also utilised to evaluate the mentioned statistical findings. The multiple third-order polynomials were developed to represent the relation between process parameters and modal damping ratio using stiffness as the mediation variable. The obtained results showed that the infill density affected the damping behaviour significantly. Higher infill density yielded a lower damping ratio. Nozzle size also showed a notable effect on damping. A high damping ratio was observed at a significantly low value of nozzle size. The results were confirmed using the theoretical analysis based on the underlying causes due to porosity in the MEX structure.
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Affiliation(s)
- Feiyang He
- Centre for Life-Cycle Engineering and Management, Cranfield University, Cranfield MK43 0AL, UK
| | - Haoran Ning
- School of Aerospace, Transport and Manufacturing, Cranfield University, Cranfield MK43 0AL, UK
| | - Muhammad Khan
- Centre for Life-Cycle Engineering and Management, Cranfield University, Cranfield MK43 0AL, UK
- Correspondence: ; Tel.: +44-(0)-1234-754788
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