Electroreduction of CO2 toward High Current Density

From Traditional to New Benchmark Catalysts for CO2 Electroreduction

In the last century, conventional strategies pursued to reduce or convert CO₂ have shown limitations and, consequently, have been pushing the development of innovative routes. Among them, great efforts have been made in the field of heterogeneous electrochemical CO₂ conversion, which boasts the use of mild operative conditions, compatibility with renewable energy sources, and high versatility from an industrial point of view. Indeed, since the pioneering studies of Hori and co-workers, a wide range of electrocatalysts have been designed. Starting from the performances achieved using traditional bulk metal electrodes, advanced nanostructured and multi-phase materials are currently being studied with the main goal of overcoming the high overpotentials usually required for the obtainment of reduction products in substantial amounts. This review reports the most relevant examples of metal-based, nanostructured electrocatalysts proposed in the literature during the last 40 years. Moreover, the benchmark materials are identified and the most promising strategies towards the selective conversion to high-added-value chemicals with superior productivities are highlighted.

Upcycling air pollutants to fuels and chemicals via electrochemical reduction technology

The intensification of fossil fuel usage results in significant air pollution levels. Efforts have been put into developing efficient technologies capable of converting air pollution into valuable products, including fuels and valuable chemicals (e.g., CO₂ to hydrocarbon and syngas and NO_x to ammonia). Among the strategic efforts to mitigate the excessive concentration of CO₂ and NO_x pollutants in the atmosphere, the electrochemical reduction technology of CO₂ (CO₂RR) and NO_x (NO_xRR) emerges as one of the most promising approaches. It is even more attractive if CO₂RR and NO_xRR are paired with renewables to store intermittent electricity in the form of chemical feedstocks. This review provides an overview of the electrochemical reduction process to convert CO₂ to C₁ and/or C₂₊ chemicals and NO_x to ammonia (NH₃) with a focus on electrocatalysts, electrolytes, electrolyzer, and catalytic reactor designs toward highly selective electrochemical conversion of the desired products. While the attempts in these aspects are enormous, economic consideration and environmental feasibility for actual implementation are not comprehensively provided. We discuss CO₂RR and NO_xRR from the life cycle and techno-economic analyses to perceive the feasibility of the current achievements. The remaining challenges associated with the industrial implementation of electrochemical CO₂ and NO_x reduction are additionally provided.

Mechanism and Selectivity of Electrochemical Reduction of CO2 on Metalloporphyrin Catalysts from DFT Studies

Electrochemical reduction of CO₂ to value-added chemicals has been hindered by poor product selectivity and competition from hydrogen evolution reactions. This study aims to unravel the origin of the product selectivity and competitive hydrogen evolution reaction on [MP]⁰ catalysts (M = Fe, Co, Rh and Ir; P is porphyrin ligand) by analyzing the mechanism of CO₂ reduction and H₂ formation based on the results of density functional theory calculations. Reduction of CO₂ to CO and HCOO^- proceeds via the formation of carboxylate adduct ([MP-COOH]⁰ and ([MP-COOH]^-) and metal-hydride [MP-H]^-, respectively. Competing proton reduction to gaseous hydrogen shares the [MP-H]^- intermediate. Our results show that the pK_a of [MP-H]⁰ can be used as an indicator of the CO or HCOO^-/H₂ preference. Furthermore, an ergoneutral pH has been determined and used to determine the minimum pH at which selective CO₂ reduction to HCOO^- becomes favorable over the H₂ production. These analyses allow us to understand the product selectivity of CO₂ reduction on [FeP]⁰, [CoP]⁰, [RhP]⁰ and [IrP]⁰; [FeP]⁰ and [CoP]⁰ are selective for CO whereas [RhP]⁰ and [IrP]⁰ are selective for HCOO^- while suppressing H₂ formation. These descriptors should be applicable to other catalysts in an aqueous medium.