Hydroxymethylation-Modified Lignin and Its Effectiveness as a Filler in Rubber Composites

Lignin beyond the status quo: recent and emerging composite applications

The demand for biodegradable materials across various industries has recently surged due to environmental concerns and the need for the adoption of renewable materials. In this context, lignin has emerged as a promising alternative, garnering significant attention as a biogenic resource that endows functional properties. This is primarily ascribed to its remarkable origin and structure that explains lignin's capacity to bind other molecules, reinforce composites, act as an antioxidant, and endow antimicrobial effects. This review summarizes recent advances in lignin-based composites, with particular emphasis on innovative methods for modifying lignin into micro and nanostructures and evaluating their functional contribution. Indeed, lignin-based composites can be tailored to have superior physicomechanical characteristics, biodegradability, and surface properties, thereby making them suitable for applications beyond the typical, for instance, in ecofriendly adhesives and advanced barrier technologies. Herein, we provide a comprehensive overview of the latest progress in the field of lignin utilization in emerging composite materials.

Recent Advances of Lignin Functionalization for High-Performance and Advanced Functional Rubber Composites

The biomass lignin is the only large-volume renewable feedstock that is composed of aromatics but has been largely underutilized and is sought for valorization as a value-added material. Recent research has highlighted lignin as a promising alternative to traditional petrol-based reinforcements and functional additives for rubber composites. This review summarized the recent advances in the functionalization of lignin for a variety of rubber composites, as well as the compounding techniques for effectively dispersing lignin within the rubber matrix. Significant progress has been achieved in the development of high-performance and advanced functional rubber/lignin composites through carefully designing the structure of lignin-based additives and the optimization of interfacial morphologies. This Review discussed the effect of lignin on composite properties, including mechanical reinforcement, dynamic properties, antiaging performance, and oil resistance, and also the advanced stimuli-responsive performance in detail. A critical analysis for the future development of rubber/lignin composites is presented as concluding remarks.

Advances of Modified Lignin as Substitute to Develop Lignin-Based Phenol-Formaldehyde Resin Adhesives

Traditionally, phenols used to prepare phenol-formaldehyde (PF) resin adhesives are obtained from phenolic compounds and various chemicals, which are extracted from petroleum-based raw materials. Lignin, a sustainable phenolic macromolecule in the cell wall of biomass with an aromatic ring and a phenolic hydroxyl group similar to those of phenol, can be an ideal substitute for phenol in PF resin adhesives. However, only a few lignin-based adhesives are produced on a large scale in industry, mainly because of the low activity of lignin. Preparing lignin-based PF resin adhesives with exceptional achievements by modifying lignin instead of phenol is an efficient method to improve the economic benefits and protect the environment. In this review, the latest progress in the preparation of PF resin adhesives via lignin modification, including chemical, physical, and biological modifications, is discussed. In addition, the advantages and disadvantages of different lignin modification methods for adhesives are compared and discussed, and future research directions for the synthesis of lignin-based PF resin adhesives are proposed.

Utilization of chestnut shell lignin in alginate films

BACKGROUND

Lignocellulosic structures obtained from agricultural wastes can re-design sustainable packaging materials. The present study investigated the utilization of lignocellulose (LS), alkali lignin (L) and hydroxymethylated (modified) lignin (ML), separated from chestnut shells in alginate (AL) films at 100 and 200 mg g^-1 (10% and 20%, w/w based on AL), as reinforcing agents. Lignin modification and concentration effects on the AL films were characterized by water vapor permeability (WVP), as well as morphological, mechanical, optical, thermal and active properties.

RESULTS

Fourier transform infrared spectroscopy results showed that extracted L and LS had different structures, and the modification of L resulted in a peak shift and a decrease in peak intensities between 1250 and 800 cm^-1 . The antioxidant and antimicrobial activity tests showed that films containing L had higher activity values (P < 0.05). WVP of the films containing ML was the lowest (P < 0.05) and the results revealed that 20% (w/w) concentration had an adverse effect on the WVP of films. The addition of L, LS and ML increased the tensile strength, elastic modulus and thermal properties (P < 0.05) compared to AL control films. With an increasing concentration, films containing L-based structures showed higher opacity and relatively lower L* values (P < 0.05).

CONCLUSION

These results show that the addition of lignin to biopolymers is a promising method for improving the properties of biopolymers and providing functional attributes. LS had no or little effect on the film properties; however, the modification of L had the advantage of enhancing WVP and thermal properties at the same time as showing a decrease in functional properties compared to L. © 2022 Society of Chemical Industry.

Application of Plasticizer Glycerol in Lignosulfonate-Filled Rubber Compounds Based on SBR and NBR

The work deals with the application of biopolymer fillers in rubber formulations. Calcium lignosulfonate was incorporated into styrene-butadiene rubber and acrylonitrile-butadiene rubber in a constant amount of 30 phr. Glycerol in a concentration scale ranging from 5 to 20 phr was used as a plasticizer for rubber formulations. For the cross-linking of the compounds, a sulfur-based curing system was used. The study was focused on the investigation of glycerol in the curing process; the viscosity of rubber compounds; and the cross-link density, morphology, physical-mechanical, and dynamic mechanical properties of vulcanizates. The study revealed that the application of glycerol as a plasticizer resulted in a reduction in the rubber compounds' viscosity and contributed to the better dispersion and distribution of the filler within the rubber matrices. The mutual adhesion and compatibility between the filler and the rubber matrices were improved, which resulted in the significant enhancement of tensile characteristics. The main output of the work is the knowledge that the improvement of the physical-mechanical properties of biopolymer-filled vulcanizates can be easily obtained via the simple addition of a very cheap and environmentally friendly plasticizer into rubber compounds during their processing without additional treatments or procedures. The enhancement of the physical-mechanical properties of rubber compounds filled with biopolymers might contribute to the broadening of their potential applications. Moreover, the price of the final rubber articles could be reduced, and more pronounced ecological aspects could also be emphasized.

Chemical and Physical Modification of Lignin for Green Polymeric Composite Materials

Lignin, a valuable polymer of natural origin, displays numerous desired intrinsic properties; however, modification processes leading to the value-added products suitable for composite materials' applications are in demand. Chemical modification routes involve mostly reactions with hydroxyl groups present in the structure of lignin, but other paths, such as copolymerization or grafting, are also utilized. On the other hand, physical techniques, such as irradiation, freeze-drying, and sorption, to enhance the surface properties of lignin and the resulting composite materials, are developed. Various kinds of chemically or physically modified lignin are discussed in this review and their effects on the properties of polymeric (bio)materials are presented. Lignin-induced enhancements in green polymer composites, such as better dimensional stability, improved hydrophobicity, and improved mechanical properties, along with biocompatibility and non-cytotoxicity, have been presented. This review addresses the challenges connected with the efficient modification of lignin, which depends on polymer origin and the modification conditions. Finally, future outlooks on modified lignins as useful materials on their own and as prospective biofillers for environmentally friendly polymeric materials are presented.

Calcium-Lignosulfonate-Filled Rubber Compounds Based on NBR with Enhanced Physical-Mechanical Characteristics

Calcium lignosulfonate in the amount 30 phr was incorporated into rubber compounds based on pure NBR and an NBR carbon black batch, in which the content of carbon black was 25 phr. Glycerine, as a cheap and environmentally friendly plasticizer, was applied into both types of rubber formulations in a concentration scale ranging from 5 to 20 phr. For the cross-linking of rubber compounds, a sulfur-based curing system was used. The work was aimed at the investigation of glycerine content on the curing process and rheological properties of rubber compounds, cross-link density, morphology and physical-mechanical properties of vulcanizates. The results show that glycerine influences the shapes of curing isotherms and results in a significant decrease between the maximum and minimum torque. This points to the strong plasticizing effect of glycerine on rubber compounds, which was also confirmed from rheological measurements. The application of glycerine resulted in better homogeneity of the rubber compounds and in the better dispersion and distribution of lignosulfonate within the rubber matrix, which was subsequently reflected in the significant improvement of tensile characteristics of vulcanizates. A higher cross-link density as well as better physical-mechanical properties were exhibited by the vulcanizates based on the carbon black batch due to the presence of a reinforcing filler.

Highly Strong and Damage-Resistant Natural Rubber Membrane via Self-Assembly and Construction of Double Network

Natural rubber latex (NRL) is commonly employed to manufacture medical protective appliances. However, the characteristics of weakness and fragility of NRL membranes limit their further application. To achieve excellent strength and damage-resistance of the rubber membrane, this work reported a facile core-shell structure construction strategy via self-assembly with modified sodium lignosulfonate (MSLS) and NRL to create a tough membrane. The double network can be formed after introducing polyamide epichlorohydrin resin (PAE) into the NRL membrane. Specifically, the first robust MSLS-PAE network can break in advance to dissipate applied energy, thereby achieving high fracture energy and tensile strength of ~111.51 kJ m^-2 and ~37 MPa, respectively, which overtakes numerous soft materials. This work facilitates more studies on latex/lignin-based products with high performance and good stability for the functional application of biopolymer.

Study on Increasing the Binding Amount of Rubber and Reinforcing Filler by Adding Aromatic Solvent Oil

The binding amount of rubber and reinforcing filler directly affects the quality of rubber products. The effect of aromatic solvent oil (S-150) on the binding amount of rubber and reinforcing filler was studied. In order to determine the suitability of rubber after adding S-150, the curing characteristics, physical performance and tensile properties of rubber samples were tested and analyzed. Meanwhile, the microstructure of the composite was analyzed by scanning electron microscopy (SEM). The test results showed that the binding amount of rubber and reinforcing filler was increased after adding S-150. The density and Shore A hardness were decreased. When carbon black was 80 phr, after adding 40 phr of S-150, the rebound resilience of rubber increased by 13% on average, and the elongation at break increased by 88% on average. When white carbon black was between 10-70 phr, after adding 65 phr of S-150, the rebound resilience of rubber increased by 9% on average, and the elongation at break increased by 51% on average. Modulus at 100% and tensile strength were decreased. Meanwhile, it could be judged from the microstructure results that the reticulation space inside the rubber was increased, the agglomerate particles were relatively uniform, and no bubbles or holes were observed. The mechanism that S-150 could increase the binding amount of rubber was analyzed according to the like-dissolves-like principle. This research achievement could lead to improvements in the quality of rubber products and promote their practical application.

Application of Sulfur and Peroxide Curing Systems for Cross-Linking of Rubber Composites Filled with Calcium Lignosulfonate

Calcium lignosulfonate in different loadings was applied to the rubber matrix based on EPDM. A sulfur curing system, organic peroxide, and a combination of organic peroxide with two coagent types were used for cross-linking of rubber compounds. The work was focused on the investigation of filler content and curing system composition in the curing process, cross-link density, morphology, and physical–mechanical properties of composites. The achieved results demonstrated that the curing parameters of rubber compounds cured with the sulfur system were significantly different from those cured with peroxide systems. There was also an observed different influence of curing systems composition on cross link density, though in all cases, the degree of cross-linking showed a decreasing trend with increasing content of lignosulfonate. The tensile strength of the composites cured with sulfur system and organic peroxide was comparable, regardless of lignosulfonate loading. This points to the application of both curing systems in cross-linking of rubber compounds with biopolymer filler. However, the introduction of coagents in peroxide vulcanization led to the improvement of adhesion and compatibility between the rubber and the filler on the filler–rubber interface. This subsequently resulted in the improvement of the tensile characteristics of composites. The introduction of organic peroxide in combination with coagent seems to be a very simple and efficient way for the preparation of biopolymer-filled composites with applicable physical–mechanical properties.

The Characteristics of Natural Rubber Composites with Klason Lignin as a Green Reinforcing Filler: Thermal Stability, Mechanical and Dynamical Properties

The objective of this work was to investigate the influences of Klason lignin as a filler on the thermal stability and properties of natural rubber composites. The modulus and tensile strength of stabilized vulcanizates were measured before and after thermo-oxidative aging. It was determined that lignin filled natural rubber had significantly enhanced thermo-oxidative aging and mechanical properties compared to those of controlled samples. The reinforcement effect of lignin increased stress with lignin loading but it decreased at 20 phr, suggesting that the reinforcement mechanism of lignin was via strain-induced crystallization. The composite samples with 10 phr filler loading had the highest mechanical properties as well as thermo-oxidative degradation resistance. Such a finding could be due to interactions between the Klason lignin filler and natural rubber matrix. Based on the findings in this work, the degradation temperature of Klason lignin occurred at 420 °C. The absorption peaks at wavenumbers 1192 and 1374 cm⁻¹ indicated that C–O stretching vibrations of the syringyl and guaiacyl rings of hardwood lignin existed. It was also found that the Klason lignin–rubber composite containing 10 phr had the highest stress–strain, 100% modulus, and tensile strength, while lignin showed increasing aging resistance of the composite comparable with commercial antioxidant at 1.5 phr. It appears that Klason lignin from rubberwood could be used as a green antioxidant and alternative reinforcing filler and for high performance eco-friendly natural rubber biocomposites.

Potential applications of polycarbohydrates, lignin, proteins, polyacids, and other renewable materials for the formulation of green elastomers

Renewable resources including polycarbohydrates, lignin, proteins, and polyacids are the intrinsically valuable class of materials that are naturally available in great quantities. Their utilization as green additives and reinforcing bio-fillers, in substitution of environmentally perilous petroleum-based fillers, for developing high-performance green rubber blends and composites is presently a highly tempting option. Blending of these renewable materials with elastomers is not straight-forward and research needs to exploit the high functionality of carbohydrates and other natural materials as proper physicochemical interactions are essential. Correlating and understanding the structural properties of lignin, carbohydrates, polyacids, and other biopolymers, before their incorporation in elastomers, is a potential approach towards the development of green elastomers for value-added applications. Promising properties i.e., biodegradability, biocompatibility, morphological characteristics, high mechanical properties, thermal stability, sustainability, and various other characteristics along with recent advancements in the development of green elastomers are reviewed in this paper. Structures, viability, interactions, properties, and use of most common natural polycarbohydrates (chitosan and starch), lignin, and proteins (collagen and gelatin) for elastomer modification are extensively reviewed. Challenges in commercialization, applications, and future perspectives of green elastomers are also discussed. Sustainability analysis of green elastomers is accomplished to elaborate their cost-effectiveness and environmental friendliness.

Special Issue “Renewable Polymers: Processing and Chemical Modifications”

The use of renewable resources for polymer production is receiving substantial and ever-growing interest [...]