Digital signal processing by virtual instrumentation of a MEMS magnetic field sensor for biomedical applications

Design and Measurement of Microelectromechanical Three-Axis Magnetic Field Sensors Based on the CMOS Technique

The design, fabrication, and measurement of a microelectromechanical system (MEMS) three-axis magnetic field sensor (MFS) based on the commercial complementary metal oxide semiconductor (CMOS) process are investigated. The MFS is a magnetic transistor type. The performance of the MFS was analyzed employing the semiconductor simulation software, Sentaurus TCAD. In order to decrease the cross-sensitivity of the three-axis MFS, the structure of the MFS is planed to accommodate two independent sensing components, a z-MFS utilized to sense magnetic field (M-F) in the z-direction and a y/x-MFS composed of a y-MFS and a x-MFS to be utilized to sense M-F in the y- and x-directions. The z-MFS incorporates four additional collectors to increase its sensitivity. The commercial 1P6M 0.18 μm CMOS process of the Taiwan Semiconductor Manufacturing Company (TSMC) is utilized to manufacture the MFS. Experiments depict that the MFS has a low cross-sensitivity of less than 3%. The sensitivities of z-, y-, and x-MFS are 237 mV/T, 485 mV/T, and 484 mV/T, respectively.

Measurement System of Metal Magnetic Memory Method Signals around Rectangular Defects of a Ferromagnetic Pipe

Oil and gas pipeline networks require the periodic inspection of their infrastructure, which can cause gas and oil leakage with several damages to the environment and human health. For this, non-destructive testing (NDT) techniques of low-cost and easy implementation are required. An option is the metal magnetic memory (MMM) method, which could be used for real-time monitoring defects of ferromagnetic structures based on the analysis of self-magnetic leakage fields distribution around each defect. This method only requires magnetic sensors with high resolution and a data processing system. We present a measurement system of tangential and normal MMM signals of three rectangular defects of an ASTM A-36 steel pipe. This system is formed by a magnetoresistive sensor, an Arduino nano and a virtual instrumentation. The measured magnetic signals have non-uniform distributions around the rectangular defects, which have small differences with respect to the results obtained of a 2D magnetic dipole model. The size of each rectangular defect is related to the amplitude and shape of its tangential and normal MMM signals. The proposed system could be used for real-time monitoring of the size and location of rectangular defects of ferromagnetic pipes. This system does not require expensive equipment, operators with high skill level or a special treatment of the ferromagnetic samples.

Design and Modeling of Polysilicon Electrothermal Actuators for a MEMS Mirror with Low Power Consumption

Endoscopic optical-coherence tomography (OCT) systems require low cost mirrors with small footprint size, out-of-plane deflections and low bias voltage. These requirements can be achieved with electrothermal actuators based on microelectromechanical systems (MEMS). We present the design and modeling of polysilicon electrothermal actuators for a MEMS mirror (100 μm × 100 μm × 2.25 μm). These actuators are composed by two beam types (2.25 μm thickness) with different cross-section area, which are separated by 2 μm gap. The mirror and actuators are designed through the Sandia Ultra-planar Multi-level MEMS Technology V (SUMMiT V^®) process, obtaining a small footprint size (1028 μm × 1028 µm) for actuators of 550 µm length. The actuators have out-of-plane displacements caused by low dc voltages and without use material layers with distinct thermal expansion coefficients. The temperature behavior along the actuators is calculated through analytical models that include terms of heat energy generation, heat conduction and heat energy loss. The force method is used to predict the maximum out-of-plane displacements in the actuator tip as function of supplied voltage. Both analytical models, under steady-state conditions, employ the polysilicon resistivity as function of the temperature. The electrothermal-and structural behavior of the actuators is studied considering different beams dimensions (length and width) and dc bias voltages from 0.5 to 2.5 V. For 2.5 V, the actuator of 550 µm length reaches a maximum temperature, displacement and electrical power of 115 °C, 10.3 µm and 6.3 mW, respectively. The designed actuation mechanism can be useful for MEMS mirrors of different sizes with potential application in endoscopic OCT systems that require low power consumption.

Recent Advances of MEMS Resonators for Lorentz Force Based Magnetic Field Sensors: Design, Applications and Challenges

Microelectromechanical systems (MEMS) resonators have allowed the development of magnetic field sensors with potential applications such as biomedicine, automotive industry, navigation systems, space satellites, telecommunications and non-destructive testing. We present a review of recent magnetic field sensors based on MEMS resonators, which operate with Lorentz force. These sensors have a compact structure, wide measurement range, low energy consumption, high sensitivity and suitable performance. The design methodology, simulation tools, damping sources, sensing techniques and future applications of magnetic field sensors are discussed. The design process is fundamental in achieving correct selection of the operation principle, sensing technique, materials, fabrication process and readout systems of the sensors. In addition, the description of the main sensing systems and challenges of the MEMS sensors are discussed. To develop the best devices, researches of their mechanical reliability, vacuum packaging, design optimization and temperature compensation circuits are needed. Future applications will require multifunctional sensors for monitoring several physical parameters (e.g., magnetic field, acceleration, angular ratio, humidity, temperature and gases).

Self-Oscillation-Based Frequency Tracking for the Drive and Detection of Resonance Magnetometers

This paper reports a drive and detection method for Micro-Electro-Mechanical System (MEMS)-based Lorentz-force resonance magnetometers. Based on the proposed MEMS magnetometer, a drive and detection method was developed by using self-oscillation to adjust the mismatch between the mechanical resonance frequency and the coil drive frequency as affected by temperature fluctuations and vibration amplitude changes. Not only was the signal-to-noise ratio enhanced by the proposed method compared to the traditional method, but the test system automatically reached resonance frequency very rapidly when powered on. Moreover, the linearity and the measurement range were improved by the magnetic feedback generated by the coil. Test results indicated that the sensitivity of the proposed magnetometer is 59.6 mV/μT and its noise level is 0.25 μT. When operating in ±65 μT, its nonlinearity is 2.5‰—only one-tenth of the former prototype. Its power consumption is only about 250 mW and its size is only 28 mm × 28 mm × 10 mm, or about one-eighth of the original sensor; further, unlike the former device, it can distinguish both positive and negative magnetic fields. The proposed method can also be applied in other MEMS sensors such as gyroscopes and micromirrors to enhance their frequency tracking ability.

Biocompatibility and Surface Properties of TiO₂ Thin Films Deposited by DC Magnetron Sputtering

We present the study of the biocompatibility and surface properties of titanium dioxide (TiO₂) thin films deposited by direct current magnetron sputtering. These films are deposited on a quartz substrate at room temperature and annealed with different temperatures (100, 300, 500, 800 and 1100 °C). The biocompatibility of the TiO₂ thin films is analyzed using primary cultures of dorsal root ganglion (DRG) of Wistar rats, whose neurons are incubated on the TiO₂ thin films and on a control substrate during 18 to 24 h. These neurons are activated by electrical stimuli and its ionic currents and action potential activity recorded. Through X-ray diffraction (XRD), the surface of TiO₂ thin films showed a good quality, homogeneity and roughness. The XRD results showed the anatase to rutile phase transition in TiO₂ thin films at temperatures between 500 and 1100 °C. This phase had a grain size from 15 to 38 nm, which allowed a suitable structural and crystal phase stability of the TiO₂ thin films for low and high temperature. The biocompatibility experiments of these films indicated that they were appropriated for culture of living neurons which displayed normal electrical behavior.