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Sobrinho EDDM, Ferreira EDSB, da Silva FU, Bezerra EB, Wellen RMR, Araújo EM, Luna CBB. From Waste to Styrene-Butadiene (SBR) Reuse: Developing PP/SBR/SEP Mixtures with Carbon Nanotubes for Antistatic Application. Polymers (Basel) 2024; 16:2542. [PMID: 39274174 PMCID: PMC11398230 DOI: 10.3390/polym16172542] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/21/2024] [Revised: 09/02/2024] [Accepted: 09/04/2024] [Indexed: 09/16/2024] Open
Abstract
Styrene-butadiene rubber (SBR) waste from the shoe industry was repurposed to produce polypropylene (PP)-based compounds, with the aim of evaluating their antistatic potential. Styrene-ethylene-propylene (SEP) was added as a compatibilizing agent, while carbon nanotubes (MWCNT) were incorporated as a conductive nanofiller. The polymer compounds were processed in an internal mixer, and injection molded. The properties evaluated included torque rheometry, melt flow index (MFI), impact strength, tensile strength, Shore D hardness, electrical conductivity, heat deflection temperature (HDT), and differential scanning calorimetry (DSC), along with scanning electron microscopy (SEM) for morphology analysis. The production of the PP/SBR/SEP (60/30/10 wt%) compound resulted in a ductile material, enhancing impact strength and elongation at break to 161.2% and 165.2%, respectively, compared to pure PP. The addition of SEP improved the compatibility of the PP/SBR system, leading to an increase in the torque curve and a reduction in the MFI. Furthermore, the SBR/SEP combination in PP accelerated the crystallization process and increased the degree of crystallinity, suggesting a nucleating effect. Carbon nanotubes, in concentrations ranging from 0.5 to 2 phr (parts per hundred resin), were added to the PP/SBR/SEP system. Only the PP/SBR/SEP/MWCNT compound with 2 phr of MWCNT was suitable for antistatic applications, exhibiting an electrical conductivity of 4.52 × 10-07 S/cm. This was due to the greater distribution of MWCNT in the PP matrix, as demonstrated by SEM. In addition, remains tough at room temperature, with a 166% increase in impact strength compared to PP. However, there was a reduction in elastic modulus, tensile strength, Shore D hardness, and HDT due to increased flexibility. SBR waste can be reintegrated into the production chain to produce antistatic polymeric compounds, obtaining a tough material at room temperature.
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Affiliation(s)
- Edson Duarte de Melo Sobrinho
- Academic Unit of Mechanical Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, Paraíba, Brazil
| | - Eduardo da Silva Barbosa Ferreira
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, Paraíba, Brazil
| | - Flávio Urbano da Silva
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, Paraíba, Brazil
- Federal Institute of Education, Ciência e Tecnologia do Rio Grande do Norte, Natal 59015-000, Rio Grande do Norte, Brazil
| | - Elieber Barros Bezerra
- Department of Materials Engineering, Federal University of Paraíba, Cidade Universitária, João Pessoa 58051-900, Paraíba, Brazil
| | - Renate Maria Ramos Wellen
- Department of Materials Engineering, Federal University of Paraíba, Cidade Universitária, João Pessoa 58051-900, Paraíba, Brazil
| | - Edcleide Maria Araújo
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, Paraíba, Brazil
| | - Carlos Bruno Barreto Luna
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882-Bodocongó, Campina Grande 58429-900, Paraíba, Brazil
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Hernández-Fernández J, Bello-Leon E, Carrascal J. Recovery of an Antioxidant Derived from a Phenolic Diphosphite from Wastewater during the Production of a Polypropylene Compound: A Step towards Sustainable Management. Molecules 2024; 29:2780. [PMID: 38930844 PMCID: PMC11207088 DOI: 10.3390/molecules29122780] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/13/2024] [Revised: 05/10/2024] [Accepted: 05/28/2024] [Indexed: 06/28/2024] Open
Abstract
Organic phosphoester (OPE) antioxidants are currently required due to their contribution to enhancing the quality of polymers, including polypropylene (PP). In this research, an integral methodology is presented for the efficient extraction of bis(2,4-dicumylphenyl) pentaerythritol diphosphite from industrial wastewater. Upon employing the solid-phase extraction (SPE) technique, the recovered compound is subjected to a comprehensive analysis of the recovered compound using high-performance liquid chromatography (HPLC), mass spectrometry (MS), thermal analysis (TGA), Fourier transforms infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC). Subsequently, purified Bis(2,4-dicumylphenyl) pentaerythritol diphosphite was evaluated as a thermo-oxidative stabilizer after incorporation into PP resins. The relative standard deviation (RSD), Error (Er), linearity (R2), and percentage (%) recovery were less than 2.6, 2.5, more significant than 0.9995, and greater than 96%, respectively, for the inter-day and intra-day tests of the chromatographic method and the SPE. Except for chloroform, which was necessary due to the solubility properties of the investigated analyte, the use of environmentally friendly solvents, such as methanol and acetonitrile, was considered during the development of this research. The OPE extracted from industrial wastewater was characterized by FTIR, UV-Vis, DSC, TGA, and MS, allowing the elucidation of the structure of Bis(2,4-dicumylphenyl) pentaerythritol diphosphite (BDPD). The recovered OPE was mixed with PP resins, allowing it to improve its thermal properties and minimize its thermo-oxidative degradation. Organophosphorus flame retardant (OPE)' concentration in wastewater is alarming, ranging from 1179.0 to 4709.6 mg L-1. These exceed toxicity thresholds for aquatic organisms, emphasizing global environmental risks. Using a validated solid-phase extraction (SPE) technique with over 94% recovery, the study addresses concerns by removing organic contaminants and supporting circular economy principles. The high economic and environmental significance of recovering BDPD underscores the need for urgent global attention and intervention.
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Affiliation(s)
- Joaquín Hernández-Fernández
- Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 30015, Colombia
- Chemical Engineering Program, School of Engineering, Industrial and Technological Park Carlos Vélez Pombo, Technological University of Bolivar, Km 1 Vía Turbaco, Turbaco 130001, Colombia
- Department of Natural and Exact Science, Universidad de la Costa, Barranquilla 30300, Colombia
- Science and Engineering Research Group CECOPAT&A, Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 131001, Colombia;
| | - Elias Bello-Leon
- Science and Engineering Research Group CECOPAT&A, Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 131001, Colombia;
| | - Juan Carrascal
- Research Group GIA, Comfenalco Technological University Foundation, Cartagena 30015, Colombia;
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3
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Lynch JM, Corniuk RN, Brignac KC, Jung MR, Sellona K, Marchiani J, Weatherford W. Differential scanning calorimetry (DSC): An important tool for polymer identification and characterization of plastic marine debris. ENVIRONMENTAL POLLUTION (BARKING, ESSEX : 1987) 2024; 346:123607. [PMID: 38382730 DOI: 10.1016/j.envpol.2024.123607] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/08/2023] [Revised: 02/01/2024] [Accepted: 02/17/2024] [Indexed: 02/23/2024]
Abstract
Differential scanning calorimetry (DSC), a routine thermoanalytical method in material science, is gaining utility in plastic pollution research to improve polymer identification. We optimized a DSC method, experimentally testing pan types, temperature ramps, number of melts, and minimum sample masses. Using the optimized method, we created an in-house thermogram library from 201 polymer reference standards. We determined peak melting temperature cutoffs for differentiating variants of PE and nylon. PE cutoffs remained stable after experimentally weathering standards outdoors or for severely weathered HDPE debris found on Hawaii's beaches. Marine debris samples, across a range of weathering severity and previously identified as either low-density or high-density polyethylene (LDPE or HDPE) based on the 1377 cm-1 peak indicating methyl groups by attenuated total reflectance Fourier-transform infrared spectroscopy (ATR-FTIR), were analyzed by DSC to confirm or challenge the ATR-FTIR PE differentiation. ATR-FTIR was correct for >80% of the HDPE samples, but <40% of those initially identified as LDPE by ATR-FTIR. Accuracy did not relate to weathering extent. Most samples mis-identified as LDPE were HDPE that had formed methyl groups likely from chain scission during photooxidation. ATR-FTIR alone is unreliable for differentiating weathered PE, DSC is required. We provide a multiple-method workflow for complete and accurate polymer identification, even for microplastics ≥0.03 mg. Applying these methods can better identify the polymer composition of marine debris, essential for sourcing and recycling efforts.
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Affiliation(s)
- Jennifer M Lynch
- National Institute of Standards and Technology, 41-202 Kalanianaole Hwy, Suite 9, Waimanalo, HI, 96795, USA; Hawaii Pacific University, Center for Marine Debris Research, 41-202 Kalanianaole Hwy, Suite 9, Waimanalo, HI, 96795, USA.
| | - Raquel N Corniuk
- Hawaii Pacific University, Center for Marine Debris Research, 41-202 Kalanianaole Hwy, Suite 9, Waimanalo, HI, 96795, USA
| | - Kayla C Brignac
- Hawaii Pacific University, Center for Marine Debris Research, 41-202 Kalanianaole Hwy, Suite 9, Waimanalo, HI, 96795, USA
| | - Melissa R Jung
- Hawaii Pacific University, Center for Marine Debris Research, 41-202 Kalanianaole Hwy, Suite 9, Waimanalo, HI, 96795, USA
| | - Kristine Sellona
- Hawaii Pacific University, Center for Marine Debris Research, 41-202 Kalanianaole Hwy, Suite 9, Waimanalo, HI, 96795, USA
| | - Joelle Marchiani
- National Institute of Standards and Technology, 41-202 Kalanianaole Hwy, Suite 9, Waimanalo, HI, 96795, USA; Hawaii Pacific University, Center for Marine Debris Research, 41-202 Kalanianaole Hwy, Suite 9, Waimanalo, HI, 96795, USA
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Sol D, Solís-Balbín C, Laca A, Laca A, Díaz M. A standard analytical approach and establishing criteria for microplastic concentrations in wastewater, drinking water and tap water. THE SCIENCE OF THE TOTAL ENVIRONMENT 2023; 899:165356. [PMID: 37422236 DOI: 10.1016/j.scitotenv.2023.165356] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/30/2023] [Revised: 07/04/2023] [Accepted: 07/04/2023] [Indexed: 07/10/2023]
Abstract
The ubiquitous presence of microplastics (MPs) in natural water bodies reflects the global issue regarding these micropollutants. The main problem of MPs lies on the difficulty of removing these particles from water during wastewater and drinking water treatments. The release of MPs to the environment in treated wastewater contributed to the dispersion of these micropollutants, which enhances the harmful effect of MPs on fauna and flora. In addition, their presence in tap water entails a potential risk to human health since MPs can be directly consumed. The first step is being able to quantify and characterise these microparticles accurately. In this work, a comprehensive analysis on the presence of MPs in wastewater, drinking water and tap water has been conducted with emphasis on sampling methods, pre-treatment, MP size and analytical methods. Based on literature data, a standard experimental procedure has been proposed with the objective of recommending a methodology that allows the homogenisation of MP analysis in water samples. Finally, reported MP concentrations for influents and effluents of drinking and wastewater treatment plants and tap water have been analysed, in terms of abundance, ranges and average values, and a tentative classification of different waters based on their MP concentrations is proposed.
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Affiliation(s)
- Daniel Sol
- Department of Chemical and Environmental Engineering, University of Oviedo, C/ Julián Clavería s/n, 33006 Oviedo, Spain
| | - Carmen Solís-Balbín
- Department of Chemical and Environmental Engineering, University of Oviedo, C/ Julián Clavería s/n, 33006 Oviedo, Spain
| | - Amanda Laca
- Department of Chemical and Environmental Engineering, University of Oviedo, C/ Julián Clavería s/n, 33006 Oviedo, Spain
| | - Adriana Laca
- Department of Chemical and Environmental Engineering, University of Oviedo, C/ Julián Clavería s/n, 33006 Oviedo, Spain
| | - Mario Díaz
- Department of Chemical and Environmental Engineering, University of Oviedo, C/ Julián Clavería s/n, 33006 Oviedo, Spain.
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Hernández-Fernández J, Puello-Polo E, Marquez E. Experimental-Density Functional Theory (DFT) Study of the Inhibitory Effect of Furan Residues in the Ziegler-Natta Catalyst during Polypropylene Synthesis. Int J Mol Sci 2023; 24:14368. [PMID: 37762671 PMCID: PMC10532384 DOI: 10.3390/ijms241814368] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/18/2023] [Revised: 09/01/2023] [Accepted: 09/02/2023] [Indexed: 09/29/2023] Open
Abstract
In this experimental-theoretical study, the effect of furan on Ziegler-Natta catalyst productivity, melt flow index (MFI), and mechanical properties of polypropylene were investigated. Through the analysis of the global and local reactivity of the reagents, it was determined that the furan acts as an electron donor. In contrast, the titanium of the ZN catalyst acts as an electron acceptor. It is postulated that this difference in reactivity could lead to forming a furan-titanium complex, which blocks the catalyst's active sites and reduces its efficiency for propylene polymerization. Theoretical results showed a high adsorption affinity of furan to the active site of the Ti catalyst, indicating that furan tends to bind strongly to the catalyst, thus blocking the active sites and decreasing the availability for propylene polymerization. The experimental data revealed that the presence of furan significantly reduced the productivity of the ZN catalyst by 10, 20, and 41% for concentrations of 6, 12.23, and 25.03 ppm furan, respectively. In addition, a proportional relationship was observed between the furan concentration and the MFI melt index of the polymer, where the higher the furan concentration, the higher the MFI. Likewise, the presence of furan negatively affected the mechanical properties of polypropylene, especially the impact Izod value, with percentage decreases of 9, 18, and 22% for concentrations of 6, 12.23, and 25.03 ppm furan, respectively.
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Affiliation(s)
- Joaquín Hernández-Fernández
- Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 130015, Colombia
- Chemical Engineering Program, School of Engineering, Universidad Tecnológica de Bolivar, Parque Industrial y Tecnológico Carlos Vélez Pombo, Cartagena 130001, Colombia
- Department of Natural and Exact Science, Universidad de la Costa, Barranquilla 080002, Colombia
| | - Esneyder Puello-Polo
- Group de Investigación en Oxi/Hidrotratamiento Catalítico Y Nuevos Materiales, Programa de Química-Ciencias Básicas, Universidad del Atlántico, Puerto Colombia 081001, Colombia;
| | - Edgar Marquez
- Grupo de Investigaciones en Química Y Biología, Departamento de Química Y Biología, Facultad de Ciencias Básicas, Universidad del Norte, Barranquilla 081007, Colombia
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Hernández-Fernández J, González-Cuello R, Ortega-Toro R. Parts per Million of Propanol and Arsine as Responsible for the Poisoning of the Propylene Polymerization Reaction. Polymers (Basel) 2023; 15:3619. [PMID: 37688245 PMCID: PMC10489960 DOI: 10.3390/polym15173619] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/28/2023] [Revised: 08/28/2023] [Accepted: 08/28/2023] [Indexed: 09/10/2023] Open
Abstract
Polypropylene synthesis is a critical process in the plastics industry, where control of catalytic activity is essential to ensure the quality and performance of the final product. In this study, the effect of two inhibitors, propanol and arsine, on the properties of synthesized polypropylene was investigated. Experiments were conducted using a conventional catalyst to polymerize propylene, and different concentrations of propanol and arsine were incorporated into the process. The results revealed that the addition of propanol led to a significant decrease in the Melt Flow Index (MFI) of the resulting polypropylene. The reduction in the MFI was most notable at a concentration of 62.33 ppm propanol, suggesting that propanol acts as an effective inhibitor by slowing down the polymerization rate and thus reducing the fluidity of the molten polypropylene. On the other hand, introducing arsine as an inhibitor increased the MFI of polypropylene. The maximum increase in the MFI was observed at a concentration of 0.035 ppm arsine. This suggests that small amounts of arsine affect the MFI and Mw of the produced PP. Regarding the catalyst productivity, it was found that as the concentration of propanol in the sample increased (approximately seven ppm), there was a decrease in productivity from 45 TM/kg to 44 TM/kg. Starting from 10 ppm, productivity continued to decline, reaching its lowest point at 52 ppm, with only 35 MT/kg. In the case of arsine, changes in catalyst productivity were observed at lower concentrations than with propanol. Starting from about 0.006 ppm, productivity decreased, reaching 39 MT/kg at a concentration of 0.024 ppm and further decreasing to 36 TM/kg with 0.0036 ppm. Computational analysis supported the experimental findings, indicating that arsine adsorbs more stably to the catalyst with an energy of -60.8 Kcal/mol, compared to propanol (-46.17 Kcal/mol) and isobutyl (-33.13 Kcal/mol). Analyses of HOMO and LUMO orbitals, as well as reactivity descriptors, such as electronegativity, chemical potential, and nucleophilicity, shed light on the potential interactions and chemical reactions involving inhibitors. Generated maps of molecular electrostatic potential (MEP) illustrated the charge distribution within the studied molecules, further contributing to the understanding of their reactivity. The computational results supported the experimental findings and provided additional information on the molecular interactions between the inhibitors and the catalyst, shedding light on the possible modes of inhibition. Solubles in xylene values indicate that both propanol and arsine affect the polymer's morphology, which may have significant implications for its properties and final applications.
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Affiliation(s)
- Joaquín Hernández-Fernández
- Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 130015, Colombia
- Chemical Engineering Program, School of Engineering, Universidad Tecnológica de Bolivar, Parque Industrial y Tecnológico Carlos Vélez Pombo, Km 1 Vía Turbaco, Turbaco 130001, Colombia
- Department of Natural and Exact Science, Universidad de la Costa, Barranquilla 30300, Colombia
| | - Rafael González-Cuello
- Food Packaging and Shelf-Life Research Group (FP&SL), Food Engineering Program, Universidad de Cartagena, Avenida del Consulado St. 30, Cartagena de Indias 130015, Colombia; (R.G.-C.); (R.O.-T.)
| | - Rodrigo Ortega-Toro
- Food Packaging and Shelf-Life Research Group (FP&SL), Food Engineering Program, Universidad de Cartagena, Avenida del Consulado St. 30, Cartagena de Indias 130015, Colombia; (R.G.-C.); (R.O.-T.)
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Joaquin HF, Jaime PM, Rodrigo OT. Applying a Green Solvent with Microwave, Ultrasound, and Soxhlet Extraction Techniques to Quantify the Slip Additive cis-1,3-Docosenamide and Nine Oxidative Degradation Byproducts in Polypropylene Samples. Polymers (Basel) 2023; 15:3457. [PMID: 37631513 PMCID: PMC10458392 DOI: 10.3390/polym15163457] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/10/2023] [Revised: 08/15/2023] [Accepted: 08/16/2023] [Indexed: 08/27/2023] Open
Abstract
Erucamide is used as an important slip agent for polymers. However, erucamide can degrade during processing and long-term storage, forming various oxidation products. These degradation products can affect the recovery rates of erucamide. In this study, investigated different solid-liquid extraction methods (Soxhlet, microwave, and ultrasound) and used gas chromatography with mass spectrometry (GC-MS) to quantify erucamide and its degradation byproducts in polypropylene (PP). A multivariable experiment was designed, and a mixed-effect approach was used to analyze the results. Various extraction variables were examined, such as temperature, time, solvents, and PP pretreatments. Using a mixed-effect model with a Kenward-Roger approximation, an R2 of the model of 97% and p values of 0.168, 0.000, and 0.000 were obtained for the technical, solvent, and type of PP pretreatment variables, respectively. The highest average recoveries of erucamide were found with the microwave technique and were 96.4% using dichloromethane, 94.57% using cyclohexane, and 93.05% using limonene. With ultrasound, recoveries ranged between 85 and 92% for dichloromethane and limonene. In addition, it was observed that the extraction method had better recovery results in ground PP than in films and in pellets. Nine oxidative degradation byproducts of erucamide were identified and semi-quantified by GC-MS. The reaction mechanisms for forming each byproduct were proposed. The byproducts that experienced a higher rate of degradation of erucamide were erucamide with a hydroxyl group at position one and 12-amino-6-12-oxo-dodecanoic acid, showing more prominent peaks using the Soxhlet method with cyclohexane and dichloromethane as solvents and polypropylene (PP) films as the type of material used.
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Affiliation(s)
- Hernández Fernández Joaquin
- Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 130015, Colombia
- Chemical Engineering Program, School of Engineering, Universidad Tecnológica de Bolivar, Parque Industrial y Tecnológico Carlos Vélez Pombo Km 1 Vía Turbaco, Cartagena 130001, Colombia
- Department of Natural and Exact Science, Universidad de la Costa, Barranquilla 080002, Colombia
| | - Pérez Mendoza Jaime
- Complex Fluid Engineering and Food Rheology Research Group (IFCRA), Food Engineering Department, Universidad de Cartagena, Cartagena de Indias 130015, Colombia;
| | - Ortega-Toro Rodrigo
- Food Packaging and Shelf-Life Research Group (FP&SL), Food Engineering Department, Universidad de Cartagena, Cartagena de Indias 130015, Colombia;
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Hernández-Fernández J, Puello-Polo E, Marquez E. Identifying, Quantifying, and Recovering a Sorbitol-Type Petrochemical Additive in Industrial Wastewater and Its Subsequent Application in a Polymeric Matrix as a Nucleating Agent. Molecules 2023; 28:4948. [PMID: 37446610 DOI: 10.3390/molecules28134948] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/19/2023] [Revised: 06/16/2023] [Accepted: 06/19/2023] [Indexed: 07/15/2023] Open
Abstract
Currently, polypropylene (PP) is highlighted using sorbitol-based clarifying agents since these agents are high quality, low cost, and work as a barrier against moisture, which makes PP ideal for packaging food, beverages, and medical products, among others. The use of analytical methods capable of recovering these additives in wastewater streams and then reusing them in the PP clarification stage represents an innovative methodology that makes a substantial contribution to the circular economy of the PP production industry. In this study, a method of extraction and recovery of the Millad NX 8000 was developed. The additive was recovered using GC-MS and extracted with an activated carbon column plus glass fiber, using an injection molded sample, obtaining a recovery rate greater than 96%. TGA, DSC, and FTIR were used to evaluate the recovered additive's glass transitions and purity. The thermal degradation of the recovered additive was found to be between 340 and 420 °C, with a melting temperature of 246 °C, adopting the same behavior as the pure additive. In FTIR, the characteristic absorption peak of Millad NX 8000 was observed at 1073 cm-1, which indicates the purity of the extracted compound. Therefore, this work develops a new additive recovery methodology with high purity to regulate the crystallization behavior and of PP.
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Affiliation(s)
- Joaquín Hernández-Fernández
- Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 130015, Colombia
- Chemical Engineering Program, School of Engineering, Universidad Tecnológica de Bolivar, Parque Industrial y Tecnológico Carlos Vélez Pombo Km 1, Vía Turbaco, Cartagena 130001, Colombia
- Department of Natural and Exact Science, Universidad de la Costa, Barranquilla 080002, Colombia
| | - Esneyder Puello-Polo
- Group de Investigación en Oxi/Hidrotratamiento Catalítico y Nuevos Materiales, Programa de Química-Ciencias Básicas, Universidad del Atlántico, Puerto Colombia 081001, Colombia
| | - Edgar Marquez
- Grupo de Investigaciones en Química y Biología, Departamento de Química y Biología, Facultad de Ciencias Básicas, Universidad del Norte, Carrera 51B, Km 5, Vía Puerto Colombia, Barranquilla 081007, Colombia
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9
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Hernández-Fernández J, Puello-Polo E, Márquez E. Furan as Impurity in Green Ethylene and Its Effects on the Productivity of Random Ethylene-Propylene Copolymer Synthesis and Its Thermal and Mechanical Properties. Polymers (Basel) 2023; 15:polym15102264. [PMID: 37242839 DOI: 10.3390/polym15102264] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/15/2023] [Revised: 04/29/2023] [Accepted: 05/04/2023] [Indexed: 05/28/2023] Open
Abstract
The presence of impurities such as H2S, thiols, ketones, and permanent gases in propylene of fossil origin and their use in the polypropylene production process affect the efficiency of the synthesis and the mechanical properties of the polymer and generate millions of losses worldwide. This creates an urgent need to know the families of inhibitors and their concentration levels. This article uses ethylene green to synthesize an ethylene-propylene copolymer. It describes the impact of trace impurities of furan in ethylene green and how this furan influences the loss of properties such as thermal and mechanical properties of the random copolymer. For the development of the investigation, 12 runs were carried out, each in triplicate. The results show an evident influence of furan on the productivity of the Ziegler-Natta catalyst (ZN); productivity losses of 10, 20, and 41% were obtained for the copolymers synthesized with ethylene rich in 6, 12, and 25 ppm of furan, respectively. PP0 (without furan) did not present losses. Likewise, as the concentration of furan increased, it was observed that the melt flow index (MFI), thermal (TGA), and mechanical properties (tensile, bending, and impact) decreased significantly. Therefore, it can be affirmed that furan should be a substance to be controlled in the purification processes of green ethylene.
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Affiliation(s)
- Joaquín Hernández-Fernández
- Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 130015, Colombia
- Chemical Engineering Program, School of Engineering, Universidad Tecnológica de Bolivar, Parque Industrial y Tecnológico Carlos Vélez Pombo Km 1 Vía Turbaco, Cartagena 130001, Colombia
- Department of Natural and Exact Science, Universidad de la Costa, Barranquilla 080002, Colombia
| | - Esneyder Puello-Polo
- Group de Investigación en Oxi/Hidrotratamiento Catalítico Y Nuevos Materiales, Programa de Química-Ciencias Básicas, Universidad del Atlántico, Puerto Colombia 081001, Colombia
| | - Edgar Márquez
- Grupo de Investigaciones en Química Y Biología, Departamento de Química Y Biología, Facultad de Ciencias Básicas, Universidad del Norte, Carrera 51B, Km 5, Vía Puerto Colombia, Barranquilla 081007, Colombia
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Hernández-Fernández J, Cano H, Reyes AF. Valoration of the Synthetic Antioxidant Tris-(Diterbutyl-Phenol)-Phosphite (Irgafos P-168) from Industrial Wastewater and Application in Polypropylene Matrices to Minimize Its Thermal Degradation. Molecules 2023; 28:3163. [PMID: 37049926 PMCID: PMC10096021 DOI: 10.3390/molecules28073163] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/08/2023] [Revised: 03/27/2023] [Accepted: 03/30/2023] [Indexed: 04/05/2023] Open
Abstract
Industrial wastewater from petrochemical processes is an essential source of the synthetic phenolic phosphite antioxidant (Irgafos P-168), which negatively affects the environment. For the determination and analysis of Irgafos P-168, DSC, HPLC-MS, and FTIR methodologies were used. Solid phase extraction (SPE) proved to be the best technique for extracting Irgafos from wastewater. HPLC-MS and SPE determined the repeatability, reproducibility, and linearity of the method and the SPE of the standards and samples. The relative standard deviations, errors, and correlation coefficients for the repeatability and reproducibility of the calibration curves were less than 4.4% and 4.2% and greater than 0.99955, respectively. The analysis of variance (ANOVA), using the Fisher method with confidence in 95% of the data, did not reveal significant differences between the mentioned parameters. The removal of the antioxidant from the wastewater by SPE showed recovery percentages higher than 91.03%, and the chemical characterization of this antioxidant by FTIR spectroscopy, DSC, TGA, and MS showed it to be structurally the same as the Irgafos P-168 molecule. The recovered Irgafos was added to the polypropylene matrix, significantly improving its oxidation times. An OIT analysis, performed using DSC, showed that the recovered Irgafos-blended polypropylene (PP) demonstrated oxidative degradation at 8 min. With the addition of the Irgafos, the oxidation time was 13 min. This increases the polypropylene's useful life and minimizes the environmental impact of the wastewater.
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Affiliation(s)
- Joaquín Hernández-Fernández
- Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 130015, Colombia
- Chemical Engineering Program, School of Engineering, Universidad Tecnológica de Bolivar, Parque Industrial y Tecnológico Carlos Vélez Pombo, Km 1 Vía Turbaco, Turbaco 130001, Colombia
- Department of Natural and Exact Science, Universidad de la Costa, Barranquilla 30300, Colombia
| | - Heidis Cano
- Department of Civil and Environmental, Universidad de la Costa, Barranquilla 080002, Colombia
| | - Ana Fonseca Reyes
- Department of Mechanical Engineering, Universidad del Norte, Barranquilla 081007, Colombia
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Hernández-Fernández J, Ortega-Toro R, Castro-Suarez JR. Theoretical-Experimental Study of the Action of Trace Amounts of Formaldehyde, Propionaldehyde, and Butyraldehyde as Inhibitors of the Ziegler-Natta Catalyst and the Synthesis of an Ethylene-Propylene Copolymer. Polymers (Basel) 2023; 15:polym15051098. [PMID: 36904338 PMCID: PMC10007541 DOI: 10.3390/polym15051098] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/26/2023] [Revised: 02/11/2023] [Accepted: 02/16/2023] [Indexed: 02/25/2023] Open
Abstract
The copolymer synthesis process can be affected by failures in the production process or by contaminating compounds such as ketones, thiols, and gases, among others. These impurities act as an inhibiting agent of the Ziegler-Natta (ZN) catalyst affecting its productivity and disturbing the polymerization reaction. In this work, the effect of formaldehyde, propionaldehyde, and butyraldehyde on the ZN catalyst and the way in which it affects the final properties of the ethylene-propylene copolymer is presented by analyzing 30 samples with different concentrations of the mentioned aldehydes along with three control samples. It was determined that the presence of formaldehyde 26 ppm, propionaldehyde 65.2 ppm, and butyraldehyde 181.2 ppm considerably affect the productivity levels of the ZN catalyst; this effect increases as the concentration of aldehydes is higher in the process; likewise, these impurities affect the properties of the final product, such as the fluidity index (MFI), thermogravimetric analysis (TGA), bending, tension, and impact, which leads to a polymer with low-quality standards and less resistance to breakage. The computational analysis showed that the complexes formed by formaldehyde, propionaldehyde, and butyraldehyde with the active center of the catalyst are more stable than those obtained by the ethylene-Ti and propylene-Ti complexes, presenting values of -40.5, -47.22, -47.5, -5.2 and -1.3 kcal mol-1 respectively.
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Affiliation(s)
- Joaquín Hernández-Fernández
- Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 130015, Colombia
- Chemical Engineering Program, School of Engineering, Universidad Tecnológica de Bolivar, Parque Industrial y Tecnológico Carlos Vélez Pombo Km 1 Vía Turbaco, Cartagena 130001, Colombia
- Department of Natural and Exact Science, Universidad de la Costa, Barranquilla 080002, Colombia
- Correspondence: ; Tel.: +57-301-5624990
| | - Rodrigo Ortega-Toro
- Food Packaging and Shelf-Life Research Group (FP&SL), Food Engineering Department, Universidad de Cartagena, Cartagena de Indias 130015, Colombia
| | - John R. Castro-Suarez
- Área Básicas Exactas, Universidad del Sinú, Seccional Cartagena, Cartagena 130001, Colombia
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Hernández-Fernández J, Ortega-Toro R, López-Martinez J. A New Route of Valorization of Petrochemical Wastewater: Recovery of 1,3,5-Tris (4-tert-butyl-3-hydroxy-2,6-dimethyl benzyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione (Cyanox 1790) and Its Subsequent Application in a PP Matrix to Improve Its Thermal Stability. Molecules 2023; 28:molecules28052003. [PMID: 36903250 PMCID: PMC10004459 DOI: 10.3390/molecules28052003] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/23/2023] [Revised: 02/15/2023] [Accepted: 02/17/2023] [Indexed: 02/25/2023] Open
Abstract
The various chemicals in industrial wastewater can be beneficial for improving its circularity. If extraction methods are used to capture valuable components from the wastewater and then recirculate them throughout the process, the potential of the wastewater can be fully exploited. In this study, wastewater produced after the polypropylene deodorization process was evaluated. These waters remove the remains of the additives used to create the resin. With this recovery, contamination of the water bodies is avoided, and the polymer production process becomes more circular. The phenolic component was recovered by solid-phase extraction and HPLC, with a recovery rate of over 95%. FTIR and DSC were used to evaluate the purity of the extracted compound. After the phenolic compound was applied to the resin and its thermal stability was analyzed via TGA, the compound's efficacy was finally determined. The results showed that the recovered additive improves the thermal qualities of the material.
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Affiliation(s)
- Joaquín Hernández-Fernández
- Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 130015, Colombia
- Chemical Engineering Program, School of Engineering, Universidad Tecnológica de Bolivar, Parque Industrial y Tecnológico Carlos Vélez Pombo, Km 1 Vía Turbaco, Turbaco 130001, Colombia
- Department of Natural and Exact Science, Universidad de la Costa, Barranquilla 30300, Colombia
- Correspondence:
| | - Rodrigo Ortega-Toro
- Food Packaging and Shelf-Life Research Group (FP&SL), Food Engineering Department, Universidad de Cartagena, Cartagena de Indias 130015, Colombia
| | - Juan López-Martinez
- Institute of Materials Technology (ITM), Universitat Politecnica de Valencia (UPV), Plaza Ferrandiz and Carbonell s/n, 03801 Alcoy, Spain
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Characterization of the Morphological and Chemical Profile of Different Families of Microplastics in Samples of Breathable Air. Molecules 2023; 28:molecules28031042. [PMID: 36770708 PMCID: PMC9919819 DOI: 10.3390/molecules28031042] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/22/2022] [Revised: 01/13/2023] [Accepted: 01/17/2023] [Indexed: 01/22/2023] Open
Abstract
Microplastic (MP) contamination has become a problem of great interest to the community at large. The detection of these particles in different ecosystems and foods has been the subject of study. However, the focus of these investigations has been on the identification and quantification of PM by DSC and Pyr-GC/MS and not on how they are transported to reach the air we breathe. In this study, the values of morphological parameters for plastic particles in a range between 1 and 2000 µm, present in the breathable air of 20 neighborhoods in the city of Cartagena, Colombia, were obtained to determine the characteristics that make these particles airborne. The values of parameters were obtained, such as roundness, sphericity, curvature, and the convexity of the particle, as well as its compactness and size, which influence its transport through the air and its ability to be ingested and inhaled. The data obtained in this study allows for simulations and the analysis of the behavior of microplastics once in the environment to predict future settlements. The DSC showed us the melting temperatures of PP, PE, PET, and PS, the Pyr-GC/MS showed the fragmentation patterns, and the presence of these MPs in the samples was confirmed.
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Rivera Leiva AF, Hernández-Fernández J, Ortega Toro R. Active Films Based on Starch and Wheat Gluten ( Triticum vulgare) for Shelf-Life Extension of Carrots. Polymers (Basel) 2022; 14:polym14235077. [PMID: 36501472 PMCID: PMC9739193 DOI: 10.3390/polym14235077] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/25/2022] [Revised: 11/15/2022] [Accepted: 11/16/2022] [Indexed: 11/25/2022] Open
Abstract
The use of biodegradable biopolymers with the incorporation of active ingredients has been considered as an alternative to extend the useful life of food. Therefore, the objective of this research was to develop active films based on starch and wheat gluten, containing cinnamon and turmeric essential oils by using the solvent casting method. Different film formulations were made from wheat starch, gluten, glycerol, and essential oils of cinnamon and turmeric. The films were characterized according to their morphology, optical, thermal, antioxidant, and barrier properties. Subsequently, the active properties on baby carrots regarding weight loss, appearance, and fungal growth were evaluated. The results indicated that the starch-based films showed a slight decrease in moisture content with the addition of essential oils (up to 13.29%), but at the same time showed a significant reduction in water solubility (up to 28.4%). Gluten-based films did not present significant differences in these parameters, although the solubility in water tended to increase (up to 13.15%) with the addition of essential oils. In general, the films presented good thermal stability and antioxidant capacity, and in the carrot coating test, a decrease in weight loss of up to 44.44% and 43.33% was observed for the coatings based on starch and gluten with the addition of turmeric essential oil, respectively. Finally, films developed with cinnamon and turmeric essential oils are potential candidates for the design of biodegradable active packaging.
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Affiliation(s)
- Andrés Felipe Rivera Leiva
- Food Packaging and Shelf-Life Research Group (FP&SL), Food Engineering Department, Universidad de Cartagena, Cartagena de Indias 130015, Colombia
| | - Joaquín Hernández-Fernández
- Chemistry Program, Department of Natural and Exact Sciences, San Pablo Campus, University of Cartagena, Cartagena 130015, Colombia
- Department of Natural and Exact Sciences, Universidad de la Costa, Calle 58 # 55–66, Barranquilla 080002, Colombia
- Chemical Engineering Program, School of Engineering, Universidad Tecnológica de Bolivar, Parque Industrial y Tecnológico Carlos Vélez Pombo km 1 Vía, Turbaco 130001, Colombia
- Correspondence: (J.H.-F.); (R.O.T.)
| | - Rodrigo Ortega Toro
- Food Packaging and Shelf-Life Research Group (FP&SL), Food Engineering Department, Universidad de Cartagena, Cartagena de Indias 130015, Colombia
- Correspondence: (J.H.-F.); (R.O.T.)
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Experimental Study of the Impact of Trace Amounts of Acetylene and Methylacetylene on the Synthesis, Mechanical and Thermal Properties of Polypropylene. Int J Mol Sci 2022; 23:ijms232012148. [PMID: 36293003 PMCID: PMC9603376 DOI: 10.3390/ijms232012148] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/01/2022] [Revised: 10/04/2022] [Accepted: 10/07/2022] [Indexed: 11/27/2022] Open
Abstract
During the production of polymer-grade propylene, different processes are used to purify this compound and ensure that it is of the highest quality. However, some impurities such as acetylene and methyl acetylene are difficult to remove, and some of these impurities may be present in the propylene used to obtain polypropylene, which may have repercussions on the process. This study evaluates the impact of these acetylene and methyl acetylene impurities on the productivity of the polypropylene synthesis process and on the mechanical and thermal properties of the material obtained through the synthesis of eight samples with different concentrations of acetylene and eight samples with different concentrations of acetylene. We discovered that for the first concentrations of both acetylene (2 and 3 ppm) and methyl acetylene (0.03 and 0.1), the MFI, thermal recording, and mechanical properties of the resin were unaffected by the variation of the fluidity index, thermal degradation by TGA, and mechanical properties such as resistance to tension, bending, and impact. However, when the concentration exceeded 14 ppm for methyl acetylene and 12 ppm for acetylene, the resistance of this resin began to decrease linearly. Regarding production, this was affected by the first traces of acetylene and methyl acetylene progressively decreasing.
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