Treatment of Textile Wastewater Using Advanced Oxidation Processes—A Critical Review

Critical review on electrooxidation and chemical reduction of azo dyes: Economic approach

Effective degradation technologies have been extensively investigated and used to remove azo dyes from wastewater for decades. However, no review dealing with both electrooxidation and chemical reduction of azo dyes from an economic and, therefore, application-relevant perspective has been found in the current literature. A novelty of this review article consists not only in the brief summarization and comparison of both methods but mainly in the evaluation of their economic side. Based on the literature survey of the last 15 years, the costs of treatment approaches published in individual research articles have been summarized, and the missing data have been calculated. A broad spectrum of advanced electrode materials and catalysts have been developed and tested for the treatment, specifically aiming to enhance the degradation performance. An outline of the global prices of electrode materials, reducing agents, and basic chemicals is involved. All additional costs are described in depth in this review. The advantages and disadvantages of respective methods are discussed. It was revealed that effective and cheap treatment approaches can be found even in advanced degradation methods. Based on the collected data, electrooxidation methods offer, on average, 30 times cheaper treatment of aqueous solutions. Concerning chemical reduction, only ZVI provided high removal of azo dyes at prices <100 $ per kg of azo dye. The factors affecting total prices should also be considered. Therefore, the basic diagram of the decision-making process is proposed. In the conclusion, challenges, future perspectives, and critical findings are described.

A state-of-the-art review of metal oxide nanoflowers for wastewater treatment: Dye removal

Dye wastewater consists of high solids concentrations, heavy metals, minor contaminants, dissolved chemical oxygen demand, and microorganisms. Nanoflowers are nanoparticles that resemble flowers when viewed at a microscopic level. Inorganic metal oxide nanoflowers have been discovered to be a potential source for overcoming this situation. Their flower-like features give them a higher surface area to volume ratio and porosity structure, which can absorb a significant amount of dye. The metal oxide nanoflower synthesized from different synthesis methods is used to compare which one is cost-effective and capable of generating a large scale of nanoflower. This review has demonstrated outstanding dye removal efficiency by applying inorganic nanoflowers to dye removal. Since both adsorption and photocatalytic reactions enhance the dye degradation process, complete dye degradation could be achieved. Meanwhile, the inorganic metal oxide nanoflowers' exemplary reusability characteristics with negligible performance drop further prove that this approach is highly sustainable and may help to save costs. This review has proven the momentum of obtaining high dye removal efficiency in wastewater treatment to conclude that the metal oxide nanoflower study is worth researching.

Harnessing iron materials for enhanced decolorization of azo dye wastewater: A comprehensive review

Highly colored azo dye-contaminated wastewater poses significant environmental threats and requires effective treatment before discharge. The anaerobic azo dye treatment method is a cost-effective and environmentally friendly solution, while its time-consuming and inefficient processes present substantial challenges for industrial scaling. Thus, the use of iron materials presents a promising alternative. Laboratory studies have demonstrated that systems coupled with iron materials enhance the decolorization efficiency and reduce the processing time. To fully realize the potential of iron materials for anaerobic azo dye treatment, a comprehensive synthesis and evaluation based on individual-related research studies, which have not been conducted to date, are necessary. This review provides, for the first time, an extensive and detailed overview of the utilization of iron materials for azo dye treatment, with a focus on decolorization. It assesses the treatment potential, analyzes the influencing factors and their impacts, and proposes metabolic pathways to enhance anaerobic dye treatment using iron materials. The physicochemical characteristics of iron materials are also discussed to elucidate the mechanisms behind the enhanced bioreduction of azo dyes. This study further addresses the current obstacles and outlines future prospects for industrial-scale application of iron-coupled treatment systems.

Purification of aqueous orange II solution through adsorption and visible-light-induced photodegradation using ZnO-modified g-C3N4 composites

Semiconductor-based remediation enables environmentally friendly methods of removing aqueous pollutants. Simply fabricated ZnO modified g-C3N4 composites were utilized as bifunctional adsorptive photocatalysts for orange II removal from aqueous solution through adsorption and photocatalysis processes. The adsorption isotherm data of the g-C3N4 (g-CN) and ZnO modified g-C3N4 (ZCN) composites on orange II solution were better fitted with the Langmuir isotherm compared to the Freundlich isotherm. The maximum adsorption capacity for ZCN-2.5 was slightly higher than that of bare g-CN. According to the adsorption thermodynamics investigation of ZCN-2.5 in orange II solution, the positive values of Gibb's free energy change (ΔG0) suggested a non-spontaneous adsorption process. Furthermore, the negative values of entropy change (ΔS) and enthalpy change (ΔH) indicated the decrement of randomness and exothermic nature during the adsorption process, respectively. The photocatalytic degradation kinetics of g-CN and ZCN composites indicated that the degradation process follows the pseudo-first-order reaction kinetic. The degradation rate of orange II with the ZCN-2.5 composite was 6.67 times higher than that obtained with bare g-CN. Possible adsorption and photocatalytic mechanisms have been proposed.

Resourcelized conversion of livestock manure to porous cage microsphere for eliminating emerging contaminants under peroxymonosulfate trigger

Pollution and resource waste caused by the improper disposal of livestock manure, and the threat from the release of emerging contaminants (ECs), are global challenges. Herein, we address the both problems simultaneously by the resourcelized conversion of chicken manure into porous Co@CM cage microspheres (CCM-CMSs) for ECs degradation through the graphitization process and Co-doping modification step. CCM-CMSs exhibit excellent performance for ECs degradation and actual wastewater purification under peroxymonosulfate (PMS) initiation, and show adaptability to complex water environments. The ultra-high activity can maintain after continuous operation over 2160 cycles. The formation of C-O-Co bond bridge structure on the catalyst surface caused an unbalanced electron distribution, which allows PMS to trigger the sustainable electron donation of ECs and electron gain of dissolved oxygen processes, becoming the key to the excellent performance of CCM-CMSs. This process significantly reduces the resource and energy consumption of the catalyst throughout the life cycle of production and application.

ZnO and cobalt decorated ZnO NPs: Synthesis, photocatalysis and antimicrobial applications

The rapid growth of pollutants, both biological and non-biological, puts environmental systems in jeopardy. In view of this, the current study demonstrates the synthesis of undoped and Cobalt-doped zinc oxide nanoparticles (Co doped ZnO NPs) via co-precipitation method. The confirmation of incorporation of the Co dopant into ZnO NPs was verified through various spectroscopic and microscopic techniques. UV-absorption spectra of cobalt-doped ZnO NPs revealed a red shift with change of absorption spectra from 356 nm to 377 nm as compared to undoped ZnO NPs. XRD studies inferred that the average crystallite size of 0.5% and 1% Co-doped ZnO powder was obtained to be ∼16 nm and 14 nm respectively. A drop in band gap value from 3.48 eV to 3.30 eV provided as substantive evidence of the successful integration of Co²⁺ ions inside the ZnO matrix. FESEM and HRTEM studies revealed that the obtained ZnO NPs are in narrow size distribution (15-20 nm) with a wurtzite crystal structure. The synthesized ZnO and Co-ZnO NPs showed excellent photocatalytic and antimicrobial potency towards reactive brown dye (RB-1) and two bacterial strains, respectively. 1% Co-doped ZnO demonstrated the maximum photocatalytic activity (∼95%), in contrast to 0.5% Co-doped ZnO and undoped ZnO. Thus, the findings of this work support the developed system has a dual role as the photocatalyst, and antibacterial agent for efficient environmental remediation.

Application of Fe-RGO for the removal of dyes by catalytic ozonation process

Due to continuous industrialization, the discharge of hazardous dyes has enormously disrupted the ecosystem causing environmental problems. Due to the stable recalcitrant nature of dyes, advanced catalytic ozonation processes with the latest catalyst are under investigation. Fe-RGO is an effective oxidation catalyst, and the metal loaded platform provides enhanced catalytic performance. This study aims to investigate the effectiveness of Fe-RGO/O3 process for the removal of dyes. In the current research, the application of iron-coated reduced graphene oxide (Fe-RGO) was studied as a catalyst in the heterogeneous catalytic ozonation process to remove dyes. Methylene blue (MB) was selected as a model pollutant. RGO was prepared using the improved Hummers method and was coated with iron (Fe) implying the impregnation method. The FTIR, SEM-EDX, XRD, and BET analyses of RG and Fe-RGO were performed to characterize the catalyst. The effect of various parameters such as pH (3-10), catalyst dose (0.01-0.04 g), and radical scavengers (NaHCO3, NaCl) on removal efficiency was elucidated. The result revealed an excellent catalytic efficiency of Fe-RGO in the ozonation process. At optimum conditions, 96% removal efficiency was achieved in catalytic ozonation at pH 7 with a catalyst dose of 0.02 g and ozone dose 0.5 mg/min, after 10 min. Interestingly, a slight decrease in removal efficiency was observed in the catalytic ozonation process in hydroxyl radical scavengers (NaCl and NaHCO3), which makes the proposed catalyst more applicable in real conditions. Therefore, it is concluded that Fe-RGO can be used as an excellent catalyst for the removal of dyes in real conditions where radical scavengers may be present in a significant amount.

On-Site Application of Solar-Activated Membrane (Cr-Mn-Doped TiO2@Graphene Oxide) for the Rapid Degradation of Toxic Textile Effluents

Solar-activated water treatment has become an emerging research field due to its eco-friendly nature and the economic feasibility of green photocatalysis. Herein, we synthesized promising, cost-effective, and ultralong-semiconductor TiO₂ nanowires (NW), with the aim to degrade toxic azo dyes. The band gap of TiO₂ NW was tuned through transition metals, i.e., chromium (Cr) and manganese (Mn), and narrowed by conjugation with high surface area graphene oxide (GO) sheets. Cr-Mn-doped TiO₂ NWs were chemically grafted onto GO nanosheets and polymerized with sodium alginate to form a mesh network with an excellent band gap (2.6 eV), making it most suitable to act as a solar photocatalytic membrane. Cr-Mn-doped TiO₂ NW @GO aerogels possess high purity and crystallinity confirmed by Energy Dispersive X-ray spectroscopy and X-ray diffraction pattern. A Cr-Mn-doped TiO₂ NW @GO aerogels membrane was tested for the photodegradation of Acid Black 1 (AB 1) dye. The synthesized photocatalytic membrane in the solar photocatalytic reactor at conditions optimized by response surface methodology (statistical model) and upon exposure to solar radiation (within 180 min) degraded 100% (1.44 kg/m³/day) AB 1dye into simpler hydrocarbons, confirmed by the disappearance of dye color and Fourier transform infrared spectroscopy. An 80% reduction in water quality parameters defines Cr-Mn-doped TiO₂ NW @GO aerogels as a potential photocatalytic membrane to degrade highly toxic pollutants.

Polyaniline/Multi Walled Carbon Nanotubes-A Promising Photocatalyst Composite for Reactive Blue 4 Oxidation

For the photocatalytic removal of the Reactive Blue 4 dye from an aqueous stream, new polyaniline/multi walled carbon nanotube nanocomposites (PANI-MWCNTs) were applied as a promising photocatalyst. The PANI-MWCNT nanocomposites were fabricated by aniline oxidation in the presence of MWCNTs using the typical direct oxidation polymerization route. The morphology, the Fourier transform infrared (FTIR) spectra and the UV-Vis absorbance spectra of the fabricated nanocomposites were studied and the attained data confirmed the good interaction between the MWCNTs and PANI matrix. The PANI-MWCNTs nanocomposites were varied according to the wt%, the MWCNTs, which ranged from 0–10 wt% and the corresponding resultant samples are labeled as P-0, P-3, P-5, P-5, P-7 and P-10, respectively. Such composites showed the high potential for the removal of the Reactive Blue 4 dye containing pollutants from wastewater. The starting concentration of the dye pollutants was halved during the first 5 min of UV illumination. The oxidation technique of Reactive Blue 4 over the prepared nanocomposites were processed in a different way and the highest catalytic activity corresponded to P-7. The process reached the complete dye removal in low concentrations of contaminants. The kinetics of the removal followed the pseudo-second order regime which possesses high correlation coefficients with the k₂ in the range of 0.0036–0.1115 L.mg⁻¹.min⁻¹ for the Reactive Blue 4 oxidation. In this regard, the combination of the PANI and MWCNTs showed a superior novel photocatalytic activity in the oxidation of commercial textile dying wastewater, namely Reactive Blue 4. This study is the starting point for future applications on an industrial scale since the successful performances of the PANI-MWCNT on commercial dye oxidation.

Copper(II)-Doped Carbon Dots as Catalyst for Ozone Degradation of Textile Dyes

A catalytic ozonation advanced oxidation process (AOP) with a copper(II)-doped carbon dot as catalyst, Cu-CD (using L-cysteine and polyethylene glycol (PEG) as precursors and passivation agents), was developed for textile wastewater treatment (T = 25 °C and pH = 7). Four dyes were analyzed—Methyl Orange (MO), Orange II sodium salt (O-II), Reactive Black 5 (RB-5) and Remazol Brilliant Blue R (RBB-R), as well as a real effluent from the dying and printing industry. The Cu-CD, with marked catalytic ozonation properties, was successfully synthesized by one-pot hydrothermal procedure with a size of 4.0 nm, a charge of −3.7 mV and a fluorescent quantum yield of 31%. The discoloration of the aqueous dye solutions followed an apparent first-order kinetics with the following rate constants (kap in min−1): MO, 0.210; O-II, 0.133; RB-5, 0.177; RBB-R, 0.086. In the presence of Cu-CD, the following apparent first-order rate constants were obtained (kapc in min−1) with the corresponding increase in the rate constant without catalyst (%Inc): MO, 1.184 (464%); O-II, 1.002 (653%); RB-5, 0.709 (301%); RBB-R, 0.230 (167%). The presence of sodium chloride (at a concentration of 50 g/L) resulted in a marked increase of the discoloration rate of the dye solution due to generation of other radicals, such as chlorine and chlorine oxide, resulting from the reaction of ozone and chloride. Taking into consideration that the real textile effluent under research has a high carbonate concentration (>356 mg/L), which inhibits ozone decomposition, the discoloration first-order rate constants without and with Cu-CD (kap = 0.0097 min−1 and kapc = 0.012 min−1 (%Inc = 24%), respectively) were relatively small. Apparently, the Cu-CD, the surface of which is covered by a soft and highly hydrated caramelized PEG coating, accelerates the ozone decomposition and dye adsorption, increasing its degradation.

Reuse of Textile Dyeing Wastewater Treated by Electrooxidation

Wastewater reuse has been addressed to promote the sustainable water utilization in textile industry. However, conventional technologies are unable to deliver treated wastewater with the quality required for reuse, mainly due to the presence of dyes and high salinity. In this work, the feasibility of electrooxidation, using a boron-doped diamond anode, to provide treated textile dyeing wastewater (TDW) with the quality required for reuse, and with complete recovery of salts, was evaluated. The influence of the applied current density on the quality of treated TDW and on the consecutive reuse in new dyeing baths was studied. The ecotoxicological evaluation of the process towards Daphnia magna was performed. After 10 h of electrooxidation at 60 and 100 mA cm−2, discolorized treated TDW, with chemical oxygen demand below 200 (moderate-quality) and 50 mg L−1 (high-quality), respectively, was obtained. Salt content was unchanged in both treatment conditions, enabling the consecutive reuse without any salt addition. For the two reuse cycles performed, both treated samples led to dyed fabrics in compliance with the most restrictive controls, showing that an effective consecutive reuse can be achieved with a moderate-quality water. Besides the water reuse and complete salts saving, electrooxidation accomplished an ecotoxicity reduction up to 18.6-fold, allowing TDW reuse without severe ecotoxicity accumulation.