EAF Steel Slag Filters for Phosphorus Removal from Milk Parlor Effluent: The Effects of Solids Loading, Alternate Feeding Regimes and In-Series Design

An Inventory of Good Management Practices for Nutrient Reduction, Recycling and Recovery from Agricultural Runoff in Europe’s Northern Periphery and Arctic Region

The excess loading of nutrients generated by agricultural activities is a leading cause of water quality impairment across the globe. Various management practices have been developed and widely implemented as conservation management strategies to combat water pollution originating from agricultural activities. In the last ten years, there has also been a widespread recognition of the need for nutrient harvesting from wastewaters and resource recovery. In Europe’s Northern Periphery and Arctic (NPA) areas, the expertise in water and runoff management is sporadic and needs to be improved. Therefore, the objective of this research was to perform a comprehensive review of the state of the art of Good Agricultural Practices (GAPs) for the NPA region. A set of questionnaires was distributed to project partners combined with a comprehensive literature review of GAPs focusing on those relevant and/or implemented in the NPA region. Twenty-four GAPs were included in the inventory. This review reveals that there is a large level of uncertainty, inconsistency, and a gap in the knowledge regarding the effectiveness of GAPs in nutrient reduction (NRE), their potential for nutrient recycling and recovery (NRR), and their operation and maintenance requirements (OMR) and costs. Although the contribution of GAPs to water quality improvement could not be quantified, this inventory provides a comprehensive and first-of-its-kind guide on available measures and practices to assist regional and local authorities and communities in the NAP region. A recommendation for incorporating and retrofitting phosphorus retaining media (PRMs) in some of the GAPs, and/or the implementation of passive filtration systems and trenches filled with PRMs to intercept surface and subsurface farm flows, would result in the enhancement of both NRE and NRR.

Impact of hydraulic retention time on phosphorus removal from wastewater using reactive media

Phosphorus (P) discharge from wastewater treatment plants into the environment contributes to eutrophication issues. Reactive media filters represent an effective, simple and cost-effective solution to decrease the P content. Previous research used various experimental designs and often synthetic wastewater, making assessment of real-world performance difficult. This study assesses the impact of the hydraulic retention time (HRT) on P removal using real wastewater to refine design criteria for full-scale installations. Four media were compared in column experiments for >200 days. Different HRTs were applied and initially the media achieved low P effluent concentrations of >0.1 mg/L PO₄-P, increasing over time. Best P removal was observed for the highest HRT with on average >99%. HRT was seen to be the driving factor for P removal rather than media capacity. Three of the four materials showed pH levels above 12 initially, decreasing over time. Water quality parameters, including organics, solids and metals, were monitored. In-depth analysis confirmed formation of calcium phosphate precipitation on the media's surface. The results suggest the importance of an optimal HRT to achieve high P removal and show that the reactive media application is an appropriate technology for P removal on small sites if the elevated pH is addressed.

Chemical Clogging and Evolution of Head Losses in Steel Slag Filters Used for Phosphorus Removal

The objective of this study was to propose a conceptual model of clogging in alkaline granular filters. Two slag columns were operated for 600 days and monitored using piezometers and tracer tested at regular intervals. The type of influent (organic or inorganic) affected the loss of effective porosity in the filters. Well organized and loose crystal structures were observed by scanning electron microscopy in columns with inorganic and organic influents, respectively. It was postulated that the formation of crystals in unorganized structures results in confined voids that are not accessible for water flow, thus accelerating porosity loss. The effect of the combination of chemical clogging and biofilm on the porosity loss is higher than the effect of these two factors separately. The Kozeny-Carman equation for hydraulic conductivity could not efficiently predict the evolution of head losses in the column fed with an inorganic influent. The crystal structure and connectivity in the presence of homogeneous or heterogeneous precipitation are concepts that could improve predictions of hydraulic conductivity. The results of this study highlighted the importance of the inlet zone on the development of pressure head in alkaline granular filters. Future research on clogging should focus on precipitation mechanisms in the inlet zone and on the design of the feeding system.

Phosphorus Removal and Carbon Dioxide Capture in a Pilot Conventional Septic System Upgraded with a Sidestream Steel Slag Filter

The objective of this work was to demonstrate the removal of the phosphorus and carbon dioxide capture potential of a conventional septic system upgraded with a sidestream steel slag filter used in recirculation mode. A pilot scale sidestream experiment was conducted with two septic tank and drainfield systems, one with and one without a sidestream slag filter. The experimental system was fed with real domestic wastewater. Recirculation ratios of 25%, 50% and 75% were tested. Limestone soils and non-calcareous soils were used as drainfield media. The tested system achieved a satisfactory compromise between phosphorus removal and pH at the effluent of the septic tank, thus eliminating the need for a neutralization step. The phosphorus removal efficiency observed in the second compartment of the septic tank was 30% in the slag filter upgraded system, compared to −3% in the control system. The slag filter reached a phosphorus retention of 105 mg/kg. The drainfield of non-calcareous soils achieved very high phosphorus removal in both control and upgraded systems. In the drainfield of limestone soil, the slag filtration reduced the groundwater phosphorus contamination load by up to 75%. The removal of chemical oxygen demand of the drainfields was not affected by the pH rise induced by the slag filter. Phosphorus removal in the septic tank with a slag filter was attributed to either sorption on newly precipitated calcium carbonate, or the precipitation of phosphate minerals, or both. Recirculation ratio design criteria were proposed based on simulations. Simulations showed that the steel slag filter partly inhibited the biological production of carbon dioxide in the septic tank. The influent alkalinity strongly influenced the recirculation ratio needed to raise the pH in the septic tank. The recirculation mode allowed clogging mitigation compared to a mainstream configuration, because an important part of chemical precipitation occurred in the septic tank. The control septic tank produced carbon dioxide, whereas the slag filter-upgraded septic tank was a carbon dioxide sink.

Evaluation of fly ash pellets for phosphorus removal in a laboratory scale denitrifying bioreactor

Nitrate and orthophosphate from agricultural activities contribute significantly to nutrient loading in surface water bodies around the world. This study evaluated the efficacy of woodchips and fly ash pellets in tandem to remove nitrate and orthophosphate from simulated agricultural runoff in flow-through tests. The fly ash pellets had previously been developed specifically for orthophosphate removal for this type of application, and the sorption bench testing showed a good promise for flow-through testing. The lab-scale horizontal-flow bioreactor used in this study consisted of an upstream column filled with woodchips followed by a downstream column filled with fly ash pellets (3 and 1 m lengths, respectively; both 0.15 m diameter). Using influent concentrations of 12 mg/L nitrate and 5 mg/L orthophosphate, the woodchip bioreactor section was able to remove 49-85% of the nitrate concentration at three hydraulic retention times ranging from 0.67 to 4.0 h. The nitrate removal rate for woodchips ranged from 40 to 49 g N/m³/d. Higher hydraulic retention times (i.e., smaller flow rates) corresponded with greater nitrate load reduction. The fly ash pellets showed relatively stable removal efficiency of 68-75% across all retention times. Total orthophosphate adsorption by the pellets was 0.059-0.114 mg P/g which was far less than the saturated capacity (1.69 mg/g; based on previous work). The fly ash pellets also removed some nitrate and the woodchips also removed some orthophosphate, but these reductions were not significant. Overall, woodchip denitrification followed by fly ash pellet P-sorption can be an effective treatment technology for nitrate and phosphate removal in subsurface drainage.

Characterization of fly ash ceramic pellet for phosphorus removal

Phosphorus has been recognized as a leading pollutant for surface water quality deterioration. In the Midwestern USA, subsurface drainage not only provides a pathway for excess water to leave the field but it also drains out nutrients like nitrogen (N) and phosphorus (P). Fly ash has been identified as one of the viable materials for phosphorus removal from contaminated waters. In this study, a ceramic pellet was manufactured using fly ash for P absorption. Three types of pellet with varying lime and clay proportions by weight (type 1: 10% lime + 30% clay, type 2: 20% lime + 20% clay, and type 3: 30% lime + 10% clay) were characterized and evaluated for absorption efficiency. The result showed that type 3 pellet (60% fly ash with 30% lime and 10% clay) had the highest porosity (14%) and absorption efficiency and saturated absorption capacity (1.98 mg P/g pellet) compared to type 1 and 2 pellets. The heavy metal leaching was the least (30 μg/L of chromium after 5 h) for type 3 pellet compared to other two. The microcosmic structure of pellet from scanning electron microscope showed the type 3 pellet had the better distribution of aluminum and iron oxide on the surface compared other two pellets. This result indicates that addition of lime and clay can improve P absorption capacity of fly ash while reducing the potential to reduce chromium leaching.

Household greywater treatment methods using natural materials and their hybrid system

Discharge of household greywater into water bodies can lead to an increase in contamination levels in terms of the reduction in dissolved oxygen resources and rapid bacterial growth. Therefore, the quality of greywater has to be improved before the disposal process. The present review aimed to present a hybrid treatment system for the greywater generated from households. The hybrid system comprised a primary stage (a natural filtration unit) with a bioreactor system as the secondary treatment combined with microalgae for greywater treatment, as well as the natural flocculation process. The review discussed the efficiency of each stage in the removal of elements and nutrients. The hybrid system reviewed here represented an effective solution for the remediation of household greywater.

Use of phosphorus-sorbing materials to remove phosphate from greenhouse wastewater

High phosphate content in wastewater is currently a major issue faced by the North American greenhouse industry. Phosphate-sorbing material filters could provide a means of removing phosphate from wastewater prior to discharge to the environment, but the characterization of economically viable materials and specific recommendations for greenhouse wastewater are not available. Batch and column experiments were used to examine the capacity of two calcium-based waste materials, basic oxygen furnace slag and a concrete waste material, to remove phosphate from greenhouse nutrient solution at varied operating conditions. Material columns operating at a hydraulic retention time (HRT) of 3 h consistently removed >99% of influent phosphate at a concentration of 60 mg/L over repeated applications and demonstrated high phosphate retention capacity (PRC) of 8.8 and 5.1 g P/kg for slag and concrete waste, respectively. Both materials also provided some removal of the micronutrients Fe, Mn and Zn. Increasing HRT to 24 h increased P retention capacity of slag to >10.5 g P/kg but did not improve retention by concrete waste. Decreasing influent phosphate concentration to 20 mg/L decreased PRC to 1.64 g P/kg in concrete waste columns, suggesting fluctuations in greenhouse wastewater composition will affect filter performance. The pH of filter effluent was closely correlated to final P concentration and can likely be used to monitor treatment effectiveness. This study demonstrated that calcium-based materials are promising for the removal of phosphate from greenhouse wastewater, and worthy of further research on scaling up the application to a full-sized system.

Phosphorus transport in agricultural subsurface drainage: a review

Phosphorus (P) loss from agricultural fields and watersheds has been an important water quality issue for decades because of the critical role P plays in eutrophication. Historically, most research has focused on P losses by surface runoff and erosion because subsurface P losses were often deemed to be negligible. Perceptions of subsurface P transport, however, have evolved, and considerable work has been conducted to better understand the magnitude and importance of subsurface P transport and to identify practices and treatments that decrease subsurface P loads to surface waters. The objectives of this paper were (i) to critically review research on P transport in subsurface drainage, (ii) to determine factors that control P losses, and (iii) to identify gaps in the current scientific understanding of the role of subsurface drainage in P transport. Factors that affect subsurface P transport are discussed within the framework of intensively drained agricultural settings. These factors include soil characteristics (e.g., preferential flow, P sorption capacity, and redox conditions), drainage design (e.g., tile spacing, tile depth, and the installation of surface inlets), prevailing conditions and management (e.g., soil-test P levels, tillage, cropping system, and the source, rate, placement, and timing of P application), and hydrologic and climatic variables (e.g., baseflow, event flow, and seasonal differences). Structural, treatment, and management approaches to mitigate subsurface P transport-such as practices that disconnect flow pathways between surface soils and tile drains, drainage water management, in-stream or end-of-tile treatments, and ditch design and management-are also discussed. The review concludes by identifying gaps in the current understanding of P transport in subsurface drains and suggesting areas where future research is needed.

Effect of organic load on phosphorus and bacteria removal from wastewater using alkaline filter materials

The organic matter released from septic tanks can disturb the subsequent step in on-site wastewater treatment such as the innovative filters for phosphorus removal. This study investigated the effect of organic load on phosphorus (P) and bacteria removal by reactive filter materials under real-life treatment conditions. Two long-term column experiments were conducted at very short hydraulic residence times (average ~5.5 h), using wastewater with high (mean ~120 mg L(-1)) and low (mean ~20 mg L(-1)) BOD7 values. Two alkaline filter materials, the calcium-silicate material Polonite and blast furnace slag (BFS), were tested for the removal capacity of total P, total organic carbon (TOC) and Enterococci. Both experiments showed that Polonite removed P significantly (p < 0.01) better than BFS. An increase in P removal efficiency of 29.3% was observed for the Polonite filter at the lower concentration of BOD7 (p < 0.05). Polonite was also better than BFS with regard to removal of TOC, but there were no significant differences between the two filter materials with regard to removal of Enterococci. The reduction in Enterococci was greater in the experiment using wastewater with high BOD7, an effect attributable to the higher concentration of bacteria in that wastewater. Overall, the results demonstrate the importance of extensive pre-treatment of wastewater to achieve good phosphorus removal in reactive bed filters and prolonged filter life.

Efficacy of reactive mineral-based sorbents for phosphate, bacteria, nitrogen and TOC removal--column experiment in recirculation batch mode

Two mineral-based materials (Polonite and Sorbulite) intended for filter wells in on-site wastewater treatment were compared in terms of removal of phosphate (PO4-P), total inorganic nitrogen (TIN), total organic carbon (TOC) and faecal indicator bacteria (Escherichia coli and Enterococci). Using an innovative, recirculating system, septic tank effluent was pumped at a hydraulic loading rate of 3000 L m(2) d(-1) into triplicate bench-scale columns of each material over a 90-day period. The results showed that Polonite performed better with respect to removal of PO4-P, retaining on average 80% compared with 75% in Sorbulite. This difference was attributed to higher CaO content in Polonite and its faster dissolution. Polonite also performed better in terms of removal of bacteria because of its higher pH value. The total average reduction in E. coli was 60% in Polonite and 45% in Sorbulite, while for Enterococci the corresponding value was 56% in Polonite and 34% in Sorbulite. Sorbulite removed TIN more effectively, with a removal rate of 23%, while Polonite removed 11% of TIN, as well as TOC. Organic matter (measured as TOC) was accumulated in the filter materials but was also released periodically. The results showed that Sorbulite could meet the demand in removing phosphate and nitrogen with reduced microbial release from the wastewater treatment process.

Emerging technologies for removing nonpoint phosphorus from surface water and groundwater: introduction

Coastal and freshwater eutrophication continues to accelerate at sites around the world despite intense efforts to control agricultural P loss using traditional conservation and nutrient management strategies. To achieve required reductions in nonpoint P over the next decade, new tools will be needed to address P transfers from soils and applied P sources. Innovative remediation practices are being developed to remove nonpoint P sources from surface water and groundwater using P sorbing materials (PSMs) derived from natural, synthetic, and industrial sources. A wide array of technologies has been conceived, ranging from amendments that immobilize P in soils and manures to filters that remove P from agricultural drainage waters. This collection of papers summarizes theoretical modeling, laboratory, field, and economic assessments of P removal technologies. Modeling and laboratory studies demonstrate the importance of evaluating P removal technologies under controlled conditions before field deployment, and field studies highlight several challenges to P removal that may be unanticipated in the laboratory, including limited P retention by filters during storms, as well as clogging of filters due to sedimentation. Despite the potential of P removal technologies to improve water quality, gaps in our knowledge remain, and additional studies are needed to characterize the long-term performance of these technologies, as well as to more fully understand their costs and benefits in the context of whole-farm- and watershed-scale P management.