1
|
Synthesis of Epoxy Methacrylate Resin and Coatings Preparation by Cationic and Radical Photocrosslinking. Molecules 2021; 26:molecules26247663. [PMID: 34946745 PMCID: PMC8706006 DOI: 10.3390/molecules26247663] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/10/2021] [Revised: 12/15/2021] [Accepted: 12/16/2021] [Indexed: 12/04/2022] Open
Abstract
This work involves the synthesis of hybrid oligomers based on the epoxy methacrylate resin. The EA resin was obtained by the modification of industrial-grade bisphenol A-based epoxy resin and methacrylic acid has been synthesized in order to develop multifunctional resins comprising both epoxide group and reactive, terminal unsaturation. Owing to the presence of both epoxy and double carbon–carbon pendant groups, the reaction product exhibits photocrosslinking via two distinct mechanisms: (i) cationic ring-opening polymerization and (ii) free radical polymerization. Monitoring of EA synthesis reactions over time using PAVs, MAAC and NV parameters, and the FT-IR method reveals that esterification reactions proceed faster at the start, exhibiting over 40% of conversion within the initial 60 min, which can be associated with a relatively high concentration of reactive sites and low viscosity of the reaction mixture at the initial reaction stage. With the further increase in the reaction time, the reaction rate tends to decrease. The control of the EA synthesis process can guide how to adjust reactions to obtain EAs with desired characteristics. Based on obtained values, one can state that the optimum synthesis time of about 4–5 h should be adopted to prepare EAs having both epoxy groups and unsaturated double bonds. The structure of the obtained EA was confirmed by FT-IR and NMR methods, as well as the determination of partial acid value and epoxy equivalent. Samples at various stages of synthesis were cured with UV radiation in order to study the kinetics of the process according to cationic and radical polymerization determined via photo-differential scanning calorimetry (photo-DSC) and real-time infrared spectroscopy (RT-IR) and then the properties of the cured coatings were tested. It turned out that the cationic polymerization was slower with a lower conversion of the photoreactive groups, as compared to the radical polymerization. All the obtained EA coatings were characterized by good properties of cured coatings and can be successfully used in the coating-forming sector.
Collapse
|
2
|
Bednarczyk P, Mozelewska K, Nowak M, Czech Z. Photocurable Epoxy Acrylate Coatings Preparation by Dual Cationic and Radical Photocrosslinking. MATERIALS 2021; 14:ma14154150. [PMID: 34361343 PMCID: PMC8348957 DOI: 10.3390/ma14154150] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/07/2021] [Revised: 07/21/2021] [Accepted: 07/24/2021] [Indexed: 11/25/2022]
Abstract
In this work, epoxy acrylate resin (EA) based on the industrial-grade bisphenol A-based epoxy resin (Ep6) and acrylic acid (AA) has been synthesized in order to develop hybrid resin comprising both epoxide group and reactive, terminal unsaturation. Obtained epoxy acrylate prepolymer was employed to formulate photocurable coating compositions containing, besides the EA binder, also cationic or radical photoinitiators. Hence, when cationic photoinitiators were applied, polyether-type polymer chains with pending acrylate groups were formed. In the case of free radical polymerization, epoxy acrylates certainly formed a polyacrylate backbone with pending epoxy groups. Owing to the presence of both epoxy and double carbon–carbon pendant groups, the reaction product exhibits photocrosslinking via two distinct mechanisms: (i) cationic ring-opening polymerization and (ii) free radical polymerization. Therefore, photopolymerization behavior of synthetized hybrid resin with various photoinitiators was determined via photo-differential scanning calorimetry (photo-DSC) and real-time infrared spectroscopy (RT-IR) methods, and properties of cured coatings were investigated. The performance of the following type of photoinitiators was tested in the cationic photopolymerization: diaryliodonium cations or triarylsulfonium cations, and the following type of photoinitiators were used to induce free radical photopolymerization: α-hydroxyketones, acylphosphine oxides, and their mixtures. Lastly, the basic physicomechanical properties of cured coatings, such as tack-free time, hardness, adhesion, gloss, and yellowness index, were evaluated. Some structural factors and parameters of cationic and radical photoinitiators and photopolymerization mechanisms affecting the epoxy acrylate hybrid coatings performance are discussed.
Collapse
Affiliation(s)
- Paulina Bednarczyk
- Department of Chemical Organic Technology and Polymeric Materials, Faculty of Chemical Technology and Engineering, West Pomeranian University of Technology in Szczecin, Piastów Ave. 42, 71-065 Szczecin, Poland
| | - Karolina Mozelewska
- Department of Chemical Organic Technology and Polymeric Materials, Faculty of Chemical Technology and Engineering, West Pomeranian University of Technology in Szczecin, Piastów Ave. 42, 71-065 Szczecin, Poland
| | - Małgorzata Nowak
- Department of Chemical Organic Technology and Polymeric Materials, Faculty of Chemical Technology and Engineering, West Pomeranian University of Technology in Szczecin, Piastów Ave. 42, 71-065 Szczecin, Poland
| | - Zbigniew Czech
- Department of Chemical Organic Technology and Polymeric Materials, Faculty of Chemical Technology and Engineering, West Pomeranian University of Technology in Szczecin, Piastów Ave. 42, 71-065 Szczecin, Poland
| |
Collapse
|
3
|
Zhu J, Wang Q, Han L, Zhang C, Wang Y, Tu K, Peng J, Wang J, Pan L. Effects of caprolactam content on curdlan-based food packaging film and detection by infrared spectroscopy. SPECTROCHIMICA ACTA. PART A, MOLECULAR AND BIOMOLECULAR SPECTROSCOPY 2021; 245:118942. [PMID: 32977105 DOI: 10.1016/j.saa.2020.118942] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/06/2020] [Revised: 09/01/2020] [Accepted: 09/03/2020] [Indexed: 06/11/2023]
Abstract
In this study, we report a rapid statistical approach used in determining the caprolactam (CPL) content in curdlan packaging films, which is based on the spectral data observed in the near-infrared (NIR) and Mid-infrared (MIR) regions. At the first stage of the study, the CPL content was added into the curdlan films prepared by controlling the concentration, and then the effect of the CPL concentration on the measured mechanical properties of the produced films were evaluated. At the next stage, the NIR and MIR spectra of the curdlan films with different CPL concentrations were recorded by using the FT-NIR and FT-IR spectroscopy technique, and the spectral data to be used in the regression models in our quantitative analyses were carefully selected. It was observed that the curdlan film with 5% CPL exhibited the best mechanical properties. The obtained best correlation parameters which are used in evaluation of CPL content through the observed NIR and MIR spectral data are Rp = 0.9552, RMSEP = 1.2506 (NIR); Rp = 0.9092 and RMSEP = 1.9136 (MIR), respectively. These optimal values support the expectation that our statistical approach based on NIR and MIR data can provide a rapid, accurate and nondestructive way of determining CPL content in curdlan packaging films.
Collapse
Affiliation(s)
- Jingyi Zhu
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing, Jiangsu 210095, China
| | - Qian Wang
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing, Jiangsu 210095, China
| | - Lu Han
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing, Jiangsu 210095, China
| | - Chong Zhang
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing, Jiangsu 210095, China
| | - Yuanyuan Wang
- Institute of Zhongqing Food Safety Inspection and Testing, Anhui Zhongqing Inspection and Testing Co. LTD, Hefei, Anhui 230088, China
| | - Kang Tu
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing, Jiangsu 210095, China
| | - Jing Peng
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing, Jiangsu 210095, China
| | - Jiahong Wang
- College of Light Industry and Food Engineering, Nanjing Forestry University, Nanjing 210037, China
| | - Leiqing Pan
- College of Food Science and Technology, Nanjing Agricultural University, Nanjing, Jiangsu 210095, China.
| |
Collapse
|
4
|
Lee JH, Lee EY. Biobutanediol-mediated liquefaction of empty fruit bunch saccharification residues to prepare lignin biopolyols. BIORESOURCE TECHNOLOGY 2016; 208:24-30. [PMID: 26918835 DOI: 10.1016/j.biortech.2016.02.048] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/20/2015] [Revised: 02/10/2016] [Accepted: 02/11/2016] [Indexed: 06/05/2023]
Abstract
Saccharification residue from empty fruit bunch (EFB) was liquefied with bio-butanediol to produce lignin biopolyols for the preparation of biopolyurethane. To substitute petroleum-derived polyhydric alcohols, butanediol isomers (1,4-butanediol, levo-2,3-bio-butanediol, and meso-2,3-bio-butanediol) or PEG#400-blended butanediol isomers were used as liquefaction solvents in the presence of sulfuric acid catalyst. Lignin biopolyols with a conversion of 63.3%, a hydroxyl number of 582.7 mg KOH/g and an acid number of 21.7 mg KOH/g were obtained under the optimal condition consisting of 25% biomass loading, 3% acid loading, and a temperature of 150°C for 120 min when liquefied with 1,4-butanediol/PEG#400 blended solvent (9/1, w/w). When the levo-2,3-bio-butanediol solvent was used in the absence of PEG#400, the highest conversion, 68.9%, was obtained. Lignin biopolyol-based biopolyurethanes were synthesized with toluene diisocyanate. FT-IR analysis revealed that EFB lignin biopolyols liquefied with bio-butanediols were suitable monomers for the preparation of biopolyurethane.
Collapse
Affiliation(s)
- Jae Hoon Lee
- Department of Chemical Engineering, Kyung Hee University, Gyeonggi-do 446-701, Republic of Korea
| | - Eun Yeol Lee
- Department of Chemical Engineering, Kyung Hee University, Gyeonggi-do 446-701, Republic of Korea.
| |
Collapse
|
5
|
Jirásek V, Lukeš P, Kozak H, Artemenko A, Člupek M, Čermák J, Rezek B, Kromka A. Filamentation of diamond nanoparticles treated in underwater corona discharge. RSC Adv 2016. [DOI: 10.1039/c5ra23292a] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
Diamond nanoparticles after underwater discharge treatment get negative potential and form filaments.
Collapse
Affiliation(s)
- Vít Jirásek
- Institute of Physics
- AS CR
- 162 00 Prague 6
- Czech Republic
| | - Petr Lukeš
- Institute of Plasma Physics AS CR
- 182 00 Prague 8
- Czech Republic
| | - Halyna Kozak
- Institute of Physics
- AS CR
- 162 00 Prague 6
- Czech Republic
| | | | - Martin Člupek
- Institute of Plasma Physics AS CR
- 182 00 Prague 8
- Czech Republic
| | - Jan Čermák
- Institute of Physics
- AS CR
- 162 00 Prague 6
- Czech Republic
| | - Bohuslav Rezek
- Institute of Physics
- AS CR
- 162 00 Prague 6
- Czech Republic
- Czech Technical University
| | | |
Collapse
|
6
|
Ojijo V, Ray SS. Super toughened biodegradable polylactide blends with non-linear copolymer interfacial architecture obtained via facile in-situ reactive compatibilization. POLYMER 2015. [DOI: 10.1016/j.polymer.2015.10.038] [Citation(s) in RCA: 83] [Impact Index Per Article: 9.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
|
7
|
Lu W, Bosch M, Yuan D, Zhou HC. Cost-effective synthesis of amine-tethered porous materials for carbon capture. CHEMSUSCHEM 2015; 8:433-438. [PMID: 25314657 DOI: 10.1002/cssc.201402622] [Citation(s) in RCA: 22] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/02/2014] [Indexed: 06/04/2023]
Abstract
A truly cost-effective strategy for the synthesis of amine-tethered porous polymer networks (PPNs) has been developed. A network containing diethylenetriamine (PPN-125-DETA) exhibits a high working capacity comparable to current state-of-art technology (30 % monoethanolamine solutions), yet it requires only one third as much energy for regeneration. It has also been demonstrated to retain over 90 % capacity after 50 adsorption-desorption cycles of CO2 in a temperature-swing adsorption process. The results suggest that PPN-125-DETA is a very promising new material for carbon capture from flue gas streams.
Collapse
Affiliation(s)
- Weigang Lu
- Department of Chemistry, Texas A&M University, College Station, TX, 77843 (USA)
| | | | | | | |
Collapse
|
8
|
Burkhart A, Ritter H. Influence of cyclodextrin on the UCST- and LCST-behavior of poly(2-methacrylamido-caprolactam)-co-(N,N-dimethylacrylamide). Beilstein J Org Chem 2014; 10:1951-8. [PMID: 25246954 PMCID: PMC4168891 DOI: 10.3762/bjoc.10.203] [Citation(s) in RCA: 21] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/08/2014] [Accepted: 07/23/2014] [Indexed: 11/23/2022] Open
Abstract
The monomer 2-methacrylamido-caprolactam (4) was synthesized from methacryloyl chloride (3) and racemic α-amino-ε-caprolactam (2). Copolymerization of 4 with N,N-dimethylacrylamide (5) was carried out by a free-radical mechanism using 2,2’-azobis(2-methylpropionitrile) (AIBN) as an initiator. The new copolymers show a lower critical solution temperature (LCST) in water and an upper critical solution temperature (UCST) in ethanol, 1-propanol, and 1-butanol. The solubility properties of the copolymers can be influenced significantly by the addition of randomly methylated β-cyclodextrin (CD). The complexation of the copolymers with CD, was confirmed by the use of ROESY-NMR-spectroscopy.
Collapse
Affiliation(s)
- Alexander Burkhart
- Institute of Organic Chemistry and Macromolecular Chemistry, Heinrich-Heine-University Duesseldorf, Universitaetsstrasse 1, D-40225 Duesseldorf. Germany
| | - Helmut Ritter
- Institute of Organic Chemistry and Macromolecular Chemistry, Heinrich-Heine-University Duesseldorf, Universitaetsstrasse 1, D-40225 Duesseldorf. Germany
| |
Collapse
|