Maximize rhamnolipid production with low foaming and high yield

Rhamnolipids are well-known microbial surfactants with many potential applications. Their production cost, however, remains high due to the severe foaming tendency in aerobic fermentation and the relatively low productivity and yield. In this study, we assessed the boundaries set by these constraints after optimization of basic parameters such as dissolved oxygen concentration (DO), pH and carbon sources. DO 10% and pH 5.5-5.7 were found optimal; cell growth and/or rhamnolipid production were slower at lower DO (5%) or pH (5.0) while foaming became hard to control at higher DO (30%) or pH (6.0 and 6.5). Although the Pseudomonas aeruginosa strain used was selected for its high rhamnolipid production from glycerol as substrate, soybean oil was still found to be a better substrate that increased specific rhamnolipid productivity to 25.8mg/g cells-h from the glycerol-supported maximum of 8.9mg/g cells-h. In addition, the foam volume was approximately halved by using soybean oil instead of glycerol as substrate. Analysis by liquid chromatography coupled with mass spectrometry revealed that rhamnolipid compositions from the two carbon sources were also very different, with primarily (82%) monorhamnolipids from soybean oil and more (64%) dirhamnolipids from glycerol. The optimized fermentation produced 42g/l rhamnolipids at a yield of approximately 47% and a volumetric productivity of 220mg/l-h. These values are among the highest reported.

Effects of rhamnolipids and shear on initial attachment of Pseudomonas aeruginosa PAO1 in glass flow chambers

BACKGROUND, AIM, AND SCOPE

Solid surfaces in contact with water have been found to be biofouled due to the attachment of various organisms. For better understanding of the biofilm formation, the important initial stage of bacterial attachment was investigated with Pseudomonas aeruginosa PAO1 as a model microorganism. Effects of the biosurfactant rhamnolipids and the shear conditions were particularly examined.

MATERIALS AND METHODS

A highly reproducible procedure was employed. The procedure involved monitoring and counting the number of attached cells on glass walls of the flow chambers, through which a PAO1 suspension was circulated and, subsequently, a saline solution was passed for washing. The experiments were made under different circulation rates (exerting different shear on the bacteria) and rhamnolipid concentrations.

RESULTS AND DISCUSSIONS

Reproducibility of the procedure was confirmed. The velocity profiles near the flow chamber wall were determined. Rhamnolipids, even at a very low concentration of 13 mg/l, were found to deter the bacterial attachment substantially. Prewashing the cells with a 100 mg/l rhamnolipid solution, however, did not affect the attachment significantly. As for the effect of shear, the PAO1 attachment showed an increasing-then-decreasing trend in the range investigated, i.e., 1.0 to 26 mN/m(2) shear stresses at the chamber wall. The diffusion-limited transport of cells to the chamber wall might have contributed to, but could not fully explain, the increasing attachment observed in the very low shear range (up to 3.5-5.0 mN/m(2)).

CONCLUSIONS

As compared to static systems, the flow chamber systems significantly improved the reproducibility of initial attachment results. Flow chamber systems were more suitable for experimental investigations of bacterial attachment to surfaces. Rhamnolipids were found to be potent antifoulants for PAO1 attachment on glass. The initial cell attachment increased with increasing shear at the very low shear range (up to 3.5-5.0 mN/m(2)), but the attachment could be minimized with further increase of the shear.