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Erjavec A, Volmajer Valh J, Hribernik S, Kraševac Glaser T, Fras Zemljič L, Vuherer T, Neral B, Brunčko M. Advance Analysis of the Obtained Recycled Materials from Used Disposable Surgical Masks. Polymers (Basel) 2024; 16:935. [PMID: 38611193 PMCID: PMC11013069 DOI: 10.3390/polym16070935] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/29/2024] [Revised: 03/21/2024] [Accepted: 03/26/2024] [Indexed: 04/14/2024] Open
Abstract
The production of personal protective equipment (PPE) has increased dramatically in recent years, not only because of the pandemic, but also because of stricter legislation in the field of Employee Protection. The increasing use of PPE, including disposable surgical masks (DSMs), is putting additional pressure on waste collectors. For this reason, it is necessary to find high-quality solutions for this type of waste. Mechanical recycling is still the most common type of recycling, but the recyclates are often classified as low-grade materials. For this reason, a detailed analysis of the recyclates is necessary. These data will help us to improve the properties and find the right end application that will increase the value of the materials. This work represents an extended analysis of the recyclates obtained from DSMs, manufactured from different polymers. Using surface and morphology tests, we have gained insights into the distribution of different polymers in polymer blends and their effects on mechanical and surface properties. It was found that the addition of ear loop material to the PP melt makes the material tougher. In the polymer blends obtained, PP and PA 6 form the surface (affects surface properties), while PU and PET are distributed mainly inside the injection-molded samples.
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Affiliation(s)
- Alen Erjavec
- Faculty of Mechanical Engineering, University of Maribor, Smetanova cesta 17, 2000 Maribor, Slovenia; (J.V.V.); (T.K.G.); (L.F.Z.); (T.V.); (B.N.); (M.B.)
| | - Julija Volmajer Valh
- Faculty of Mechanical Engineering, University of Maribor, Smetanova cesta 17, 2000 Maribor, Slovenia; (J.V.V.); (T.K.G.); (L.F.Z.); (T.V.); (B.N.); (M.B.)
| | - Silvo Hribernik
- Faculty of Electrical Engineering and Computer Science, University of Maribor, Koroška cesta 46, 2000 Maribor, Slovenia;
| | - Tjaša Kraševac Glaser
- Faculty of Mechanical Engineering, University of Maribor, Smetanova cesta 17, 2000 Maribor, Slovenia; (J.V.V.); (T.K.G.); (L.F.Z.); (T.V.); (B.N.); (M.B.)
| | - Lidija Fras Zemljič
- Faculty of Mechanical Engineering, University of Maribor, Smetanova cesta 17, 2000 Maribor, Slovenia; (J.V.V.); (T.K.G.); (L.F.Z.); (T.V.); (B.N.); (M.B.)
| | - Tomaž Vuherer
- Faculty of Mechanical Engineering, University of Maribor, Smetanova cesta 17, 2000 Maribor, Slovenia; (J.V.V.); (T.K.G.); (L.F.Z.); (T.V.); (B.N.); (M.B.)
| | - Branko Neral
- Faculty of Mechanical Engineering, University of Maribor, Smetanova cesta 17, 2000 Maribor, Slovenia; (J.V.V.); (T.K.G.); (L.F.Z.); (T.V.); (B.N.); (M.B.)
| | - Mihael Brunčko
- Faculty of Mechanical Engineering, University of Maribor, Smetanova cesta 17, 2000 Maribor, Slovenia; (J.V.V.); (T.K.G.); (L.F.Z.); (T.V.); (B.N.); (M.B.)
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Erjavec AK, Črešnar KP, Švab I, Vuherer T, Žigon M, Brunčko M. Determination of Shear Bond Strength between PEEK Composites and Veneering Composites for the Production of Dental Restorations. Materials (Basel) 2023; 16:ma16093286. [PMID: 37176168 PMCID: PMC10178894 DOI: 10.3390/ma16093286] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/21/2023] [Revised: 04/19/2023] [Accepted: 04/20/2023] [Indexed: 05/15/2023]
Abstract
We studied the shear bond strength (SBS) of two PEEK composites (BioHPP, BioHPP plus) with three veneering composites: Visio.lign, SR Nexco and VITA VM LC, depending on the surface treatment: untreated, sandblasted with 110 μm Al2O3, sandblasted and cleaned ultrasonically in 80% ethanol, with or without adhesive Visio.link, with applied Visio.link and MKZ primer. For the BioHPP plus, differential scanning calorimetry (DSC) revealed a slightly lower glass transition temperature (Tg 150.4 ± 0.4 °C) and higher melting temperature (Tm 339.4 ± 0.6 °C) than those of BioHPP (Tg 151.3 ± 1.3 °C, Tm 338.7 ± 0.2 °C). The dynamical mechanical analysis (DMA) revealed a slightly higher storage modulus of BioHPP (E' 4.258 ± 0.093 GPa) than of BioHPP plus (E' 4.193 ± 0.09 GPa). The roughness was the highest for the untreated BioHPP plus, and the lowest for the polished BioHPP. The highest hydrophobicity was achieved on the sandblasted BioHPP plus, whereas the highest hydrophilicity was found on the untreated BioHPP. The highest SBSs were determined for BioHPP and Visio.lign, adhesive Visio.link (26.31 ± 4.17 MPa) or MKZ primer (25.59 ± 3.17 MPa), with VITA VM LC, MKZ primer and Visio.link (25.51 ± 1.94 MPa), and ultrasonically cleaned, with Visio.link (26.28 ± 2.94 MPa). For BioHPP plus, the highest SBS was determined for a sandblasted surface, cleaned ultrasonically, with the SR Nexco and Visio.link (23.39 ± 2.80 MPa).
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Affiliation(s)
| | - Klementina Pušnik Črešnar
- Faculty of Polymer Technology, Ozare 19, 2380 Slovenj Gradec, Slovenia
- Faculty of Mechanical Engineering, University of Maribor, Smetanova ulica 17, 2000 Maribor, Slovenia
| | - Iztok Švab
- Isokon d.o.o., Industrijska cesta 16, 3210 Slovenske Konjice, Slovenia
| | - Tomaž Vuherer
- Faculty of Mechanical Engineering, University of Maribor, Smetanova ulica 17, 2000 Maribor, Slovenia
| | - Majda Žigon
- Faculty of Polymer Technology, Ozare 19, 2380 Slovenj Gradec, Slovenia
| | - Mihael Brunčko
- Faculty of Mechanical Engineering, University of Maribor, Smetanova ulica 17, 2000 Maribor, Slovenia
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Brunčko M, Kirbiš P, Anžel I, Gusel L, Feizpour D, Irgolič T, Vuherer T. Evaluation of the Impact and Fracture Toughness of a Nanostructured Bainitic Steel with Low Retained Austenite Content. Materials (Basel) 2023; 16:2003. [PMID: 36903118 PMCID: PMC10004662 DOI: 10.3390/ma16052003] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/24/2023] [Revised: 02/19/2023] [Accepted: 02/22/2023] [Indexed: 06/18/2023]
Abstract
The impact and fracture toughness of a nanostructured, kinetically activated bainitic steel was determined using Standard methods. Prior to testing, the steel was quenched in oil and aged naturally for a period of 10 days in order to obtain a fully bainitic microstructure with a retained austenite content below 1%, resulting in a high hardness of 62HRC. The high hardness originated from the very fine microstructure of bainitic ferrite plates formed at low temperatures. It was determined that the impact toughness of the steel in the fully aged condition improved remarkably, whereas the fracture toughness was in line with expectations based on the extrapolated data available in the literature. This suggests that a very fine microstructure is most beneficial to rapid loading conditions, whereas material flaws such as coarse nitrides and non-metallic inclusions are the major limitation for obtaining a high fracture toughness.
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Affiliation(s)
- Mihael Brunčko
- Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, 2000 Maribor, Slovenia
| | - Peter Kirbiš
- Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, 2000 Maribor, Slovenia
| | - Ivan Anžel
- Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, 2000 Maribor, Slovenia
| | - Leo Gusel
- Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, 2000 Maribor, Slovenia
| | - Darja Feizpour
- Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana, Slovenia
| | - Tomaž Irgolič
- Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, 2000 Maribor, Slovenia
| | - Tomaž Vuherer
- Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, 2000 Maribor, Slovenia
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Jug A, Brunčko M, Rudolf R, Anžel I. Oxidation Behaviour of Microstructurally Highly Metastable Ag-La Alloy. Materials 2022; 15:ma15062295. [PMID: 35329748 PMCID: PMC8949107 DOI: 10.3390/ma15062295] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/10/2022] [Revised: 03/01/2022] [Accepted: 03/16/2022] [Indexed: 12/04/2022]
Abstract
A new silver-based alloy with 2 wt.% of lanthanum (La) was studied as a potential candidate for electric contact material. The alloy was prepared by rapid solidification, performed by the melt spinning technique. Microstructural examination of the rapidly solidified ribbons revealed very fine grains of αAg and intermetallic Ag5La particles, which appear in the volume of the grains, as well as on the grain boundaries. Rapid solidification enabled high microstructural refinement and provided a suitable starting microstructure for the subsequent internal oxidation, resulting in fine submicron-sized La2O3 oxide nanoparticle formation throughout the volume of the silver matrix (αAg). The resulting nanostructured Ag-La2O3 microstructure was characterised by high-resolution FESEM and STEM, both equipped with EDX. High-temperature internal oxidation of the rapidly solidified ribbons essentially changed the microstructure. Mostly homogeneously dispersed nano-sized La2O3 were formed within the grains, as well as on the grain boundaries. Three mechanisms of internal oxidation were identified: (i) the oxidation of La from the solid solution; (ii) partial dissolution of finer Ag5La particles before the internal oxidation front and oxidation of La from the solid solution; and (iii) direct oxidation of coarser Ag5La intermetallic particles.
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Črešnar KP, Bek M, Luxbacher T, Brunčko M, Zemljič LF. Insight into the Surface Properties of Wood Fiber-Polymer Composites. Polymers (Basel) 2021; 13:polym13101535. [PMID: 34064585 PMCID: PMC8151087 DOI: 10.3390/polym13101535] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/07/2021] [Revised: 04/30/2021] [Accepted: 05/05/2021] [Indexed: 12/03/2022] Open
Abstract
The surface properties of wood fiber (WF) filled polymer composites depend on the filler loading and are closely related to the distribution and orientation in the polymer matrix. In this study, wood fibers (WF) were incorporated into thermoplastic composites based on non-recycled polypropylene (PP) and recycled (R-PP) composites by melt compounding and injection moulding. ATR-FTIR (attenuated total reflection Fourier transform infrared spectroscopy) measurements clearly showed the propagation of WF functional groups at the surface layer of WF-PP/WF-R-PP composites preferentially with WF loading up to 30%. Optical microscopy and nanoindentation method confirmed the alignment of thinner skin layer of WF-PP/WF-R-PP composites with increasing WF addition. The thickness of the skin layer was mainly influenced by the WF loading. The effect of the addition of WF on modulus and hardness, at least at 30 and 40 wt.%, varies for PP and R-PP matrix. On the other hand, surface zeta potential measurements show increased hydrophilicity with increasing amounts of WF. Moreover, WF in PP/R-PP matrix is also responsible for the antioxidant properties of these composites as measured by DPPH (2,2′-diphenyl-1-picrylhydrazyl) assay.
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Affiliation(s)
- Klementina Pušnik Črešnar
- Faculty of Mechanical Engineering, University of Maribor, 2000 Maribor, Slovenia; (T.L.); (M.B.)
- Correspondence: (K.P.Č.); (L.F.Z.); Tel.: +386-2-220-7607 (K.P.Č.)
| | - Marko Bek
- Faculty of Mechanical Engineering, University of Ljubljana, 1000 Ljubljana, Slovenia;
| | - Thomas Luxbacher
- Faculty of Mechanical Engineering, University of Maribor, 2000 Maribor, Slovenia; (T.L.); (M.B.)
- Faculty of Chemistry and Chemical Technology, University of Maribor, 2000 Maribor, Slovenia
- Anton Paar GmbH, A-8054 Graz, Austria
| | - Mihael Brunčko
- Faculty of Mechanical Engineering, University of Maribor, 2000 Maribor, Slovenia; (T.L.); (M.B.)
| | - Lidija Fras Zemljič
- Faculty of Mechanical Engineering, University of Maribor, 2000 Maribor, Slovenia; (T.L.); (M.B.)
- Correspondence: (K.P.Č.); (L.F.Z.); Tel.: +386-2-220-7607 (K.P.Č.)
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Kirbiš P, Anžel I, Rudolf R, Brunčko M. Novel Approach of Nanostructured Bainitic Steels' Production with Improved Toughness and Strength. Materials (Basel) 2020; 13:ma13051220. [PMID: 32182765 PMCID: PMC7085109 DOI: 10.3390/ma13051220] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/10/2020] [Revised: 02/26/2020] [Accepted: 02/28/2020] [Indexed: 06/10/2023]
Abstract
The tendencies of development within the field of engineering materials show a persistent trend towards the increase of strength and toughness. This pressure is particularly pronounced in the field of steels, since they compete with light alloys and composite materials in many applications. The improvement of steels' mechanical properties is sought to be achieved with the formation of exceptionally fine microstructures ranging well into the nanoscale, which enable a substantial increase in strength without being detrimental to toughness. The preferred route by which such a structure can be produced is not by applying the external plastic deformation, but by controlling the phase transformation from austenite into ferrite at low temperatures. The formation of bainite in steels at temperatures lower than about 200 °C enables the obtainment of the bulk nanostructured materials purely by heat treatment. This offers the advantages of high productivity, as well as few constraints in regard to the shape and size of the workpiece when compared with other methods for the production of nanostructured metals. The development of novel bainitic steels was based on high Si or high Al alloys. These groups of steels distinguish a very fine microstructure, comprised predominantly of bainitic ferrite plates, and a small fraction of retained austenite, as well as carbides. The very fine structure, within which the thickness of individual bainitic ferrite plates can be as thin as 5 nm, is obtained purely by quenching and natural ageing, without the use of isothermal transformation, which is characteristic for most bainitic steels. By virtue of their fine structure and low retained austenite content, this group of steels can develop a very high hardness of up to 65 HRC, while retaining a considerable level of impact toughness. The mechanical properties were evaluated by hardness measurements, impact testing of notched and unnotched specimens, as well as compression and tensile tests. Additionally, the steels' microstructures were characterised using light microscopy, field emission scanning electron microscopy (FESEM) and high-resolution transmission electron microscopy (HRTEM). The obtained results confirmed that the strong refinement of the microstructural elements in the steels results in a combination of extremely high strength and very good toughness.
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Affiliation(s)
- Peter Kirbiš
- Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, SI-2000 Maribor, Slovenia; (I.A.); (R.R.); (M.B.)
- SIJ Metal Ravne d.o.o., Koroška cesta 14, SI-2390 Ravne na Koroškem, Slovenia
| | - Ivan Anžel
- Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, SI-2000 Maribor, Slovenia; (I.A.); (R.R.); (M.B.)
| | - Rebeka Rudolf
- Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, SI-2000 Maribor, Slovenia; (I.A.); (R.R.); (M.B.)
| | - Mihael Brunčko
- Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, SI-2000 Maribor, Slovenia; (I.A.); (R.R.); (M.B.)
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Tomić S, Rudolf R, Brunčko M, Anžel I, Savić V, Colić M, Čolić M. Response of monocyte-derived dendritic cells to rapidly solidified nickel-titanium ribbons with shape memory properties. Eur Cell Mater 2012; 23:58-80. [PMID: 22287114 DOI: 10.22203/ecm.v023a05] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 01/31/2023] Open
Abstract
Ni-Ti Shape Memory Alloys (SMAs) have attracted considerable attention as biomaterials for medical devices. However, the biocompatibility of Ni-Ti SMAs is often unsatisfactory due to their poor surface structure. Here we prepared Rapidly Solidified (RS) Ni-Ti SMA ribbons by melt-spinning and their surface was characterised by Auger-electron spectroscopy, X-ray photoelectron spectrometry and scanning electron microscopy. The biocompatibility of the produced ribbons and their immunomodulatory properties were studied on human monocyte-derived dendritic cells (MoDCs). We showed that melt-spinning of Ni-Ti SMAs can form a thin homogenous oxide layer, which improves their corrosion resistance and subsequent toxicity to MoDCs. Ni-Ti RS ribbons stimulated the maturation of MoDCs, as detected by changes in the cells' morphology and increased expression of HLA-DR, CD86, CD40 and CD83 molecules. However, Ni-Ti RS ribbons enhanced the tolerogenic properties of immature MoDCs, which produced higher levels of IL-10 and IL-27, driving the differentiation of IL-10- and TGF-β-producing CD4+T cells. On the other hand, in the presence of lipopolysaccharide, an important pro-inflammatory biomolecule, Ni-Ti RS ribbons enhanced the allostimulatory and Th1 polarising capacity of MoDCs, whereas the production of Th2 and Th17 cytokines was down-regulated. In conclusion, Ni-Ti RS ribbons possess substantial immunomodulatory properties on MoDCs. These findings might be clinically relevant, because implanted Ni-Ti SMA devices can induce both desired and adverse effects on the immune system, depending on the microenvironmental stimuli.
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Affiliation(s)
- S Tomić
- Military Medical Academy, Crnotravska 17, 11000 Belgrade, Serbia.
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