An optimization of fungal chitin grafted polyaniline for ammonia gas detection via Box Behnken design

In this work, chitin (Ch) was chemically extracted from wild mushrooms and then grafted to polyaniline (PANI) to form a composite (Ch-g-PANI) to detect ammonia (NH₃) gas. The Ch-g-PANI was comprehensively characterized using Scanning electron microscopy (SEM), elemental mapping, thermogravimetric analysis (TGA), and Fourier transform infrared spectroscopy (FTIR) and UV-Vis spectroscopy. The NH₃ gas detection optimization was evaluated using Box-Behnken Design. Typically, physical factors such as (A)film layer, (B)loading %, and (C)contact time were investigated and validated through the analysis of variance (ANOVA). The ANOVA revealed that dual interactions between (A)film layer - (C)contact time, and (B)loading % - (C)contact time are among the significant factors. By considering these significant interactions, the highest sensitivity was obtained when (A)film layer (3), (B)loading (5 %), and (C)contact time (10 min) in NH₃ gas detection. Then, the optimized Ch-g-PANI was tested in the linear range of NH₃ gas concentration from 10 to 50 ppm, which resulted in a linear calibration curve with R² = 0.994 and a detection limit of 15.03 ppm. Sensor performances showed that Ch-g-PANI films possess high selectivity for NH₃ gas among the common interfering gases and the film can be reused for up to 6 cycles. Therefore, the new mushroom-sourced Ch-g-PANI is an inexpensive and economical sensor in the NH₃ gas sensor field.