Additive Strategy Enhancing In Situ Polymerization Uniformity for High-Voltage Sodium Metal Batteries

In situ polymerization to prepare quasi-solid electrolyte has attracted wide attentions for its advantage in achieving intimate electrode-electrolyte contact and the high process compatibility with current liquid batteries; however, gases can be generated during polymerization process and remained in the final electrolyte, severely impairing the electrolyte uniformity and electrochemical performance. In this work, an in situ polymerized poly(vinylene carbonate)-based quasi-solid electrolyte for high-voltage sodium metal batteries (SMBs) is demonstrated, which contains a novel multifunctional additive N-methyl-N-(trimethylsilyl)trifluoroacetamide (MSTFA). MSTFA as high-efficient plasticizer diminishes residual gases in electrolyte after polymerization; the softer and homogeneous electrolyte enables much faster ionic conduction. The HF/H2 O scavenge effect of MSTFA mitigates the corrosion of free acid to cathode and interfacial passivating layers, enhancing the cycle stability under high voltage. As a result, the 4.4 V Na||Na3 V2 (PO4 )2 F3 cell employing the optimized electrolyte possesses an initial discharge capacity of 112.0 mAh g-1 and a capacity retention of 91.3% after 100 cycles at 0.5C, obviously better than those of its counterparts without MSTFA addition. This work gives a pioneering study on the gas residue phenomenon in in situ polymerized electrolytes, and introduces a novel multifunctional silane additive that effectively enhances electrochemical performance in high-voltage SMBs, showing practical application significance.

Low-Dimensional Vanadium-Based High-Voltage Cathode Materials for Promising Rechargeable Alkali-Ion Batteries

Owing to their rich structural chemistry and unique electrochemical properties, vanadium-based materials, especially the low-dimensional ones, are showing promising applications in energy storage and conversion. In this invited review, low-dimensional vanadium-based materials (including 0D, 1D, and 2D nanostructures of vanadium-containing oxides, polyanions, and mixed-polyanions) and their emerging applications in advanced alkali-metal-ion batteries (e.g., Li-ion, Na-ion, and K-ion batteries) are systematically summarized. Future development trends, challenges, solutions, and perspectives are discussed and proposed. Mechanisms and new insights are also given for the development of advanced vanadium-based materials in high-performance energy storage and conversion.

High Voltage Ga-Doped P2-Type Na2/3 Ni0.2 Mn0.8 O2 Cathode for Sodium-Ion Batteries

Ni/Mn-based oxide cathode materials have drawn great attention due to their high discharge voltage and large capacity, but structural instability at high potential causes rapid capacity decay. How to moderate the capacity loss while maintaining the advantages of high discharge voltage remains challenging. Herein, the replacement of Mn ions by Ga ions is proposed in the P2-Na2/3 Ni0.2 Mn0.8 O2 cathode for improving their cycling performances without sacrificing the high discharge voltage. With the introduction of Ga ions, the relative movement between the transition metal ions is restricted and more Na ions are retained in the lattice at high voltage, leading to an enhanced redox activity of Ni ions, validated by ex situ synchrotron X-ray absorption spectrum and X-ray photoelectron spectroscopy. Additionally, the P2-O2 phase transition is replaced by a P2-OP4 phase transition with a smaller volume change, reducing the lattice strain in the c-axis direction, as detected by operando/ex situ X-ray diffraction. Consequently, the Na2/3 Ni0.21 Mn0.74 Ga0.05 O2 electrode exhibits a high discharge voltage close to that of the undoped materials, while increasing voltage retention from 79% to 93% after 50 cycles. This work offers a new avenue for designing high-energy density Ni/Mn-based oxide cathodes for sodium-ion batteries.

Building Practical High-Voltage Cathode Materials for Lithium-Ion Batteries

It has long been a global imperative to develop high-energy-density lithium-ion batteries (LIBs) to meet the ever-growing electric vehicle market. One of the most effective strategies for boosting the energy density of LIBs is to increase the output voltage, which largely depends upon the cathode materials. As the most-promising cathodes for high-voltage LIBs (>4 V vs Li/Li⁺ ), four major categories of cathodes including lithium-rich layered oxides, nickel-rich layered oxides, spinel oxides, and high-voltage polyanionic compounds still encounter severe challenges to realize the improvement of output voltage while maintaining high capacity, fast rate capability, and long service life. This review focuses on the key links in the development of high-voltage cathode materials from the lab to industrialization. First, the failure mechanisms of the four kinds of materials are clarified, and the optimization strategies, particularly solutions that are easy for large-scale production, are considered. Then, to bridge the gap between lab and industry, the cost management, safety assessment, practical battery-performance evaluation, and sustainability of the battery technologies, are discussed. Finally, tough challenges and promising strategies for the commercialization of high-voltage cathode materials are summarized to promote the large-scale application of LIBs with high energy densities.

Stabilizing High-Voltage LiNi0.5 Mn1.5 O4 Cathodes for High Energy Rechargeable Li Batteries by Coating With Organic Aromatic Acids and Their Li Salts

Here, three types of surface coatings based on adsorption of organic aromatic acids or their Li salts are applied as functional coating substrates to engineer the surface properties of high voltage LiNi_0.5 Mn_1.5 O₄ (LNMO) spinel cathodes. The materials used as coating include 1,3,5-benzene-tricarboxylic acid (trimesic acid [TMA]), its Li-salt, and 1,4-benzene-dicarboxylic acid (terephthalic acid). The surface coating involves simple ethanol liquid-phase mixing and low-temperature heat treatment under nitrogen flow. In typical comparative studies, TMA-coated (3-5%) LNMO cathodes deliver >90% capacity retention after 400 cycles with significantly improved rate performance in Li-coin cells at 30 °C compared to uncoated material with capacity retention of ≈40%. The cathode coating also prevents the rapid drop in the electrochemical activity of high voltage Li cells at 55 °C. Studies of high voltage full cells containing TMA coated cathodes versus graphite anodes also demonstrate improved electrochemical behavior, including improved cycling performance and capacity retention, increased rate capabilities, lower voltage hysteresis, and very minor direct current internal resistance evolution. In line with the highly positive effects on the electrochemical performance, it is found that these coatings reduce detrimental transition metal cations dissolution and ensure structural stability during prolonged cycling and thermal stability at elevated temperatures.

LiNi0.5Mn1.5O4 Cathode Microstructure for All-Solid-State Batteries

Solid-state batteries (SSBs) have received attention as a next-generation energy storage technology due to their potential to superior deliver energy density and safety compared to commercial Li-ion batteries. One of the main challenges limiting their practical implementation is the rapid capacity decay caused by the loss of contact between the cathode active material and the solid electrolyte upon cycling. Here, we use the promising high-voltage, low-cost LiNi_0.5Mn_1.5O₄ (LNMO) as a model system to demonstrate the importance of the cathode microstructure in SSBs. We design Al₂O₃-coated LNMO particles with a hollow microstructure aimed at suppressing electrolyte decomposition, minimizing volume change during cycling, and shortening the Li diffusion pathway to achieve maximum cathode utilization. When cycled with a Li₆PS₅Cl solid electrolyte, we demonstrate a capacity retention above 70% after 100 cycles, with an active material loading of 27 mg cm^-2 (2.2 mAh cm^-2) at a current density of 0.8 mA cm^-2.

Green Polymer Electrolytes Based on Polycaprolactones for Solid-State High-Voltage Lithium Metal Batteries

Solid polymer electrolytes (SPEs) have attracted considerable attention for high energy solid-state lithium metal batteries (LMBs). In this work, potentially ecofriendly, solid-state poly(ε-caprolactone) (PCL)-based star polymer electrolytes with cross-linked structures (xBt-PCL) are introduced that robustly cycle against LiNi_0.6 Mn_0.2 Co_0.2 O₂ (NMC622) composite cathodes, affording long-term stability even at higher current densities. Their superior features allow for sufficient suppression of dendritic lithium deposits, as monitored by ⁷ Li solid-state NMR. Advantageous electrolyte|electrode interfacial properties derived from cathode impregnation with 1.5 wt% PCL enable decent cell performance until up to 500 cycles at rates of 1C (60 °C), illustrating the high potential of PCL-based SPEs for application in high-voltage LMBs.

Enabling the High-Voltage Operation of Layered Ternary Oxide Cathodes via Thermally Tailored Interphase

Layered ternary oxides LiNi_x Mn_y Co_z O₂ are promising cathode candidates for high-energy lithium-ion batteries (LIBs), but they usually suffer from the severe interfacial parasitic reactions at voltages above 4.3 V versus Li⁺ /Li, which greatly limit their practical capacities. Herein, using LiNi_1/3 Mn_1/3 Co_1/3 O₂ (NMC111) as the model system, a novel high-temperature pre-cycling strategy is proposed to realize its stable cycling in 3.0-4.5 V by constructing a robust cathode/electrolyte interphase (CEI). Specifically, performing the first five cycles of NMC111 at 55 °C helps to yield a uniform CEI layer enriched with fluorine-containing species, Li₂ CO₃ and poly(CO₃ ), which greatly suppresses the detrimental side reactions during extended cycling at 25 °C, endowing the cell with a capacity retention of 92.3% at 1C after 300 cycles, far surpassing 62.0% for the control sample without the thermally tailored CEI. This work highlights the critical role of temperature on manipulating the interfacial properties of cathode materials, opening a new avenue for developing high-voltage cathodes for Li-ion batteries.

Boosting the Oxidative Potential of Polyethylene Glycol-Based Polymer Electrolyte to 4.36 V by Spatially Restricting Hydroxyl Groups for High-Voltage Flexible Lithium-Ion Battery Applications

Cross-linked polyethylene glycol-based resin (c-PEGR) is constructed by a ring-opening reaction of polyethylene glycol diglycidyl ether (PEGDE) with epoxy groups and polyether amine (PEA) with amino groups. By confining the hydroxyl groups with inferior oxidative stability to the c-PEGR backbone, the oxidation potential of the PEG-based polymer material with reduced reactivity is boosted to 4.36 V. The c-PEGR based gel electrolyte shows excellent flexibility, lithium-ion transport, lithium compatibility, and enhanced oxidation stability, and is successfully applied to a 4.35 V lithium cobaltate (LCO)||lithium (Li) battery system. A quasi-static linear scanning voltammetry (QS-LSV) method is proposed for the first time to accurately measure the oxidation potential and electrochemical stability window of materials with low conductivities such as polymers, which possesses the advantages of high accuracy and short test time. This work provides new insights and research techniques for selecting polymer electrolytes for high-voltage flexible lithium-ion batteries (LIBs).

Advanced Electrolyte Design for High-Energy-Density Li-Metal Batteries under Practical Conditions

Given the limitations inherent in current intercalation-based Li-ion batteries, much research attention has focused on potential successors to Li-ion batteries such as lithium-sulfur (Li-S) batteries and lithium-oxygen (Li-O₂ ) batteries. In order to realize the potential of these batteries, the use of metallic lithium as the anode is essential. However, there are severe safety hazards associated with the growth of Li dendrites, and the formation of "dead Li" during cycles leads to the inevitable loss of active Li, which in the end is undoubtedly detrimental to the actual energy density of Li-metal batteries. For Li-metal batteries under practical conditions, a low negative/positive ratio (N/P ratio), a electrolyte/cathode ratio (E/C ratio) along with a high-voltage cathode is prerequisite. In this Review, we summarize the development of new electrolyte systems for Li-metal batteries under practical conditions, revisit the design criteria of advanced electrolytes for practical Li-metal batteries and provide perspectives on future development of electrolytes for practical Li-metal batteries.

Importance of Crystallographic Sites on Sodium-Ion Extraction from NASICON-Structured Cathodes for Sodium-Ion Batteries

The V⁴⁺/V³⁺ (3.4 V) redox couple has been well-documented in cathode material Na₃V₂(PO₄)₃ for sodium-ion batteries. Recently, partial cation substitution at the vanadium site of Na₃V₂(PO₄)₃ has been actively explored to access the V⁵⁺/V⁴⁺ redox couple to achieve high energy density. However, the V⁵⁺/V⁴⁺ redox couple in partially substituted Na₃V₂(PO₄)₃ has a voltage far below its theoretical voltage in Na₃V₂(PO₄)₃, and the access of the V⁵⁺/V⁴⁺ redox reaction is very limited. In this work, we compare the extraction/insertion behavior of sodium ions from/into two isostructural compounds of Na₃VGa(PO₄)₃ and Na₃VAl(PO₄)₃, found that, by DFT calculations, the lower potential of the V⁵⁺/V⁴⁺ redox couple in Na₃VM(PO₄)₃ (M = Ga or Al) than that in Na₃V₂(PO₄)₃ is because of the extraction/insertion of sodium ions through the V⁵⁺/V⁴⁺ redox reaction at different crystallographic sites, that is, sodium ions extracting from the Na(2) site in Na₃VM(PO₄)₃ while from the Na(1) site in Na₃V₂(PO₄)₃, and further evidenced that the full access of the V⁵⁺/V⁴⁺ redox reaction is restrained by the excessive diffusion activation energy in Na₃VM(PO₄)₃.

High-Safety and High-Voltage Lithium Metal Batteries Enabled by a Nonflammable Ether-Based Electrolyte with Phosphazene as a Cosolvent

The high reactivity between lithium metal and traditional carbonate electrolytes is a great obstacle to realize the long-term cycling ability of lithium metal batteries. Ether-based electrolytes have good stability toward lithium metal anodes. However, the oxidation stability of ether-based electrolytes is generally lower than 4 V, which limits the application of high-voltage (>4 V) cathodes and restricts the energy density. The high flammability of ether is another key issue that hinders the commercialization of ether-based electrolytes. To address these issues, herein, we report a high-voltage, nonflammable ether-based electrolyte with F-, N-, and P-rich hexafluorocyclotriphosphazene (HFPN) as a cosolvent. HFPN can not only act as a highly efficient flame-retarding agent but also form a dense and homogeneous solid electrolyte interphase (SEI) layer rich in LiF and Li₃N on the lithium metal anode, which stabilizes the lithium/electrolyte interface and inhibits the formation of lithium dendrites. Moreover, the HFPN-based electrolyte has a wider potential window than 4 V. As a result, with this electrolyte, high-voltage lithium metal batteries exhibit a capacity retention of ∼95% after 100 cycles. This study may provide a new pathway for developing safe, high-energy, and dendrite-free lithium metal batteries.

Investigations on the Fundamental Process of Cathode Electrolyte Interphase Formation and Evolution of High-Voltage Cathodes

Cathode electrolyte interphase (CEI) layer plays an essential role in determining the electrochemical performance of Li-ion batteries (LIBs), but the detailed mechanisms of CEI formation and evolution are not yet fully understood. With the pursuit of LIBs possessing a high energy density, fundamental investigations on the CEI have become increasingly important. Herein, X-ray photoelectron spectroscopy (XPS) is employed to fingerprint CEI formation and evolution on three of the most prevailing high-voltage cathodes including layered Li_1.144Ni_0.136Co_0.136Mn_0.544O₂ (LR-NCM), Li₂Ru_0.5Mn_0.5O₃ (LRMO), and spinel LiNi_0.5Mn_1.5O₄ (LNMO). The influences of crystal structure, chemical constitution and cut-off voltage on CEI composition are clarified. Among these cathodes, the spinel cathode exhibits the most stable CEI layer throughout the battery cycle. While the layered cathodes based on the 4d transition metal Ru favor CEI formation upon contacting the electrolyte. Most importantly, anionic redox reaction (ARR) activation at high voltages is verified to dominate CEI evolution in subsequent cycles. The distinct CEI behaviors in diverse cathodes can be attributed to a series of entangled processes, including electrolyte/Li salt decomposition, CEI component dissociation and dissociated CEI species redeposition. Based on these findings, rational guidelines are provided for the interface design of high-voltage LIBs.

Nasicon-Type Surface Functional Modification in Core-Shell LiNi0.5Mn0.3Co0.2O2@NaTi2(PO4)3 Cathode Enhances Its High-Voltage Cycling Stability and Rate Capacity toward Li-Ion Batteries

Surface modifications are established well as efficient methodologies to enhance comprehensive Li-storage behaviors of the cathodes and play a significant role in cutting edge innovations toward lithium-ion batteries (LIBs). Herein, we first logically devised a pilot-scale coating strategy to integrate solid-state electrolyte NaTi₂(PO₄)₃ (NTP) and layered LiNi_0.5Mn_0.3Co_0.2O₂ (NMC) for smart construction of core-shell NMC@NTP cathodes. The Nasicon-type NTP nanoshell with exceptional ion conductivity effectively suppressed gradual encroachment and/or loss of electroactive NMC, guaranteed stable phase interfaces, and meanwhile rendered small sur-/interfacial electron/ion-diffusion resistance. By benefiting from immanently promoting contributions of the nano-NTP coating, the as-fabricated core-shell NMC@NTP architectures were competitively endowed with superior high-voltage cyclic stabilities and rate capacities within larger electrochemical window from 3.0 to 4.6 V when utilized as advanced cathodes for advanced LIBs. More meaningfully, the appealing electrode design concept proposed here will exert significant impact upon further constructing other high-voltage Ni-based cathodes for high-energy/power LIBs.

Ultraconcentrated Sodium Bis(fluorosulfonyl)imide-Based Electrolytes for High-Performance Sodium Metal Batteries

We present an ultraconcentrated electrolyte composed of 5 M sodium bis(fluorosulfonyl)imide in 1,2-dimethoxyethane for Na metal anodes coupled with high-voltage cathodes. Using this electrolyte, a very high Coulombic efficiency of 99.3% at the 120th cycle for Na plating/stripping is obtained in Na/stainless steel (SS) cells with highly reduced corrosivity toward Na metal and high oxidation durability (over 4.9 V versus Na/Na⁺) without corrosion of the aluminum cathode current collector. Importantly, the use of this ultraconcentrated electrolyte results in substantially improved rate capability in Na/SS cells and excellent cycling performance in Na/Na symmetric cells without the increase of polarization. Moreover, this ultraconcentrated electrolyte exhibits good compatibility with high-voltage Na₄Fe₃(PO₄)₂(P₂O₇) and Na_0.7(Fe_0.5Mn_0.5)O₂ cathodes charged to high voltages (>4.2 V versus Na/Na⁺), resulting in outstanding cycling stability (high reversible capacity of 109 mAh g^-1 over 300 cycles for the Na/Na₄Fe₃(PO₄)₂(P₂O₇) cell) compared with the conventional dilute electrolyte, 1 M NaPF₆ in ethylene carbonate/propylene carbonate (5/5, v/v).