Metallic Powder Promotes Nitridation Kinetics for Facile Synthesis of (Oxy)Nitride Photocatalysts

Nitrogen-containing semiconductors (including metal nitrides, metal oxynitrides, and nitrogen-doped metal oxides) have been widely researched for their application in energy conversion and environmental purification because of their unique characteristics; however, their synthesis generally encounters significant challenges owing to sluggish nitridation kinetics. Herein, a metallic-powder-assisted nitridation method is developed that effectively promotes the kinetics of nitrogen insertion into oxide precursors and exhibits good generality. By employing metallic powders with low work functions as electronic modulators, a series of oxynitrides (i.e., LnTaON2 (Ln = La, Pr, Nd, Sm, and Gd), Zr2 ON2 , and LaTiO2 N) can be prepared at lower nitridation temperatures and shorter nitridation periods to obtain comparable or even lower defect concentrations compared to those of the conventional thermal nitridation method, leading to superior photocatalytic performance. Moreover, some novel nitrogen-doped oxides (i.e., SrTiO3- x Ny and Y2 Zr2 O7- x Ny ) with visible-light responses can be exploited. As revealed by density functional theory (DFT) calculations, the nitridation kinetics are enhanced via the effective electron transfer from the metallic powder to the oxide precursors, reducing the activation energy of nitrogen insertion. The modified nitridation route developed in this work is an alternative method for preparing (oxy)nitride-based materials for energy/environment-related heterogeneous catalysis.

Direct Generation of High-Aspect-Ratio Structures of AISI 316L by Laser-Assisted Powder Deposition

The effect of process parameters and the orientation of the cladding layer on the mechanical properties of 316L stainless steel components manufactured by laser metal deposition (LMD) was investigated. High aspect-ratio walls were manufactured with layers of a 4.5 mm wide single-cladding track to study the microstructure and mechanical properties along the length and the height of the wall. Samples for the tensile test (according to ASTM E-8M-04) were machined from the wall along both the direction of the layers and the direction perpendicular to them. Cross-sections of the LMD samples were analyzed by optical and scanning electron microscopy (SEM). The orientation of the growing grain was observed. It was associated with the thermal gradient through the building part. A homogeneous microstructure between consecutive layers and some degree of microporosity was observed by SEM. Uniaxial tension tests were performed on samples extracted from the wall in perpendicular and parallel directions. Results for ultimate tensile strength were similar in both cases and with the wrought material. The σ_0.2 were similar in both cases but slightly superior to the wrought material.

Numerical-Experimental Study of the Consolidation Phenomenon in the Selective Laser Melting Process with a Thermo-Fluidic Coupled Model

One of the main limiting factors for a widespread industrial use of the Selective Laser Melting Process it its lack of productivity, which restricts the use of this technology just for high added-value components. Typically, the thickness of the metallic powder that is used lies on the scale of micrometers. The use of a layer up to one millimeter would be necessarily associated to a dramatic increase of productivity. Nevertheless, when the layer thickness increases, the complexity of consolidation phenomena makes the process difficult to be governed. The present work proposes a 3D finite element thermo-coupled model to study the evolution from the metallic powder to the final consolidated material, analyzing specifically the movements and loads of the melt pool, and defining the behavior of some critical thermophysical properties as a function of temperature and the phase of the material. This model uses advanced numerical tools such as the Arbitrary Lagrangean⁻Eulerian formulation and the Automatic Remeshing technique. A series of experiments have been carried out, using a high thickness powder layer, allowing for a deeper understanding of the consolidation phenomena and providing a reference to compare the results of the numerical calculations.