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Khairallah SA, Martin AA, Lee JRI, Guss G, Calta NP, Hammons JA, Nielsen MH, Chaput K, Schwalbach E, Shah MN, Chapman MG, Willey TM, Rubenchik AM, Anderson AT, Wang YM, Matthews MJ, King WE. Controlling interdependent meso-nanosecond dynamics and defect generation in metal 3D printing. Science 2020; 368:660-665. [PMID: 32381724 DOI: 10.1126/science.aay7830] [Citation(s) in RCA: 50] [Impact Index Per Article: 12.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/18/2019] [Accepted: 04/01/2020] [Indexed: 11/02/2022]
Abstract
State-of-the-art metal 3D printers promise to revolutionize manufacturing, yet they have not reached optimal operational reliability. The challenge is to control complex laser-powder-melt pool interdependency (dependent upon each other) dynamics. We used high-fidelity simulations, coupled with synchrotron experiments, to capture fast multitransient dynamics at the meso-nanosecond scale and discovered new spatter-induced defect formation mechanisms that depend on the scan strategy and a competition between laser shadowing and expulsion. We derived criteria to stabilize the melt pool dynamics and minimize defects. This will help improve build reliability.
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Affiliation(s)
| | - Aiden A Martin
- Lawrence Livermore National Laboratory, Livermore, CA 94550, USA
| | - Jonathan R I Lee
- Lawrence Livermore National Laboratory, Livermore, CA 94550, USA
| | - Gabe Guss
- Lawrence Livermore National Laboratory, Livermore, CA 94550, USA
| | - Nicholas P Calta
- Lawrence Livermore National Laboratory, Livermore, CA 94550, USA
| | - Joshua A Hammons
- Lawrence Livermore National Laboratory, Livermore, CA 94550, USA
| | | | - Kevin Chaput
- Air Force Research Laboratory, Wright-Patterson Air Force Base, OH 45433, USA
| | - Edwin Schwalbach
- Air Force Research Laboratory, Wright-Patterson Air Force Base, OH 45433, USA
| | - Megna N Shah
- Air Force Research Laboratory, Wright-Patterson Air Force Base, OH 45433, USA
| | - Michael G Chapman
- Air Force Research Laboratory, Wright-Patterson Air Force Base, OH 45433, USA.,UES Inc., Dayton, OH 45432, USA
| | - Trevor M Willey
- Lawrence Livermore National Laboratory, Livermore, CA 94550, USA
| | | | | | - Y Morris Wang
- Lawrence Livermore National Laboratory, Livermore, CA 94550, USA
| | | | - Wayne E King
- The Barnes Group Advisors, 415 Orchard St., Sewickley, PA 15143, USA
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Tagge CA, Fisher AM, Minaeva OV, Gaudreau-Balderrama A, Moncaster JA, Zhang XL, Wojnarowicz MW, Casey N, Lu H, Kokiko-Cochran ON, Saman S, Ericsson M, Onos KD, Veksler R, Senatorov VV, Kondo A, Zhou XZ, Miry O, Vose LR, Gopaul KR, Upreti C, Nowinski CJ, Cantu RC, Alvarez VE, Hildebrandt AM, Franz ES, Konrad J, Hamilton JA, Hua N, Tripodis Y, Anderson AT, Howell GR, Kaufer D, Hall GF, Lu KP, Ransohoff RM, Cleveland RO, Kowall NW, Stein TD, Lamb BT, Huber BR, Moss WC, Friedman A, Stanton PK, McKee AC, Goldstein LE. Concussion, microvascular injury, and early tauopathy in young athletes after impact head injury and an impact concussion mouse model. Brain 2018; 141:422-458. [PMID: 29360998 PMCID: PMC5837414 DOI: 10.1093/brain/awx350] [Citation(s) in RCA: 258] [Impact Index Per Article: 43.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/27/2017] [Revised: 10/02/2017] [Accepted: 10/29/2017] [Indexed: 12/14/2022] Open
Abstract
The mechanisms underpinning concussion, traumatic brain injury, and chronic traumatic encephalopathy, and the relationships between these disorders, are poorly understood. We examined post-mortem brains from teenage athletes in the acute-subacute period after mild closed-head impact injury and found astrocytosis, myelinated axonopathy, microvascular injury, perivascular neuroinflammation, and phosphorylated tau protein pathology. To investigate causal mechanisms, we developed a mouse model of lateral closed-head impact injury that uses momentum transfer to induce traumatic head acceleration. Unanaesthetized mice subjected to unilateral impact exhibited abrupt onset, transient course, and rapid resolution of a concussion-like syndrome characterized by altered arousal, contralateral hemiparesis, truncal ataxia, locomotor and balance impairments, and neurobehavioural deficits. Experimental impact injury was associated with axonopathy, blood-brain barrier disruption, astrocytosis, microgliosis (with activation of triggering receptor expressed on myeloid cells, TREM2), monocyte infiltration, and phosphorylated tauopathy in cerebral cortex ipsilateral and subjacent to impact. Phosphorylated tauopathy was detected in ipsilateral axons by 24 h, bilateral axons and soma by 2 weeks, and distant cortex bilaterally at 5.5 months post-injury. Impact pathologies co-localized with serum albumin extravasation in the brain that was diagnostically detectable in living mice by dynamic contrast-enhanced MRI. These pathologies were also accompanied by early, persistent, and bilateral impairment in axonal conduction velocity in the hippocampus and defective long-term potentiation of synaptic neurotransmission in the medial prefrontal cortex, brain regions distant from acute brain injury. Surprisingly, acute neurobehavioural deficits at the time of injury did not correlate with blood-brain barrier disruption, microgliosis, neuroinflammation, phosphorylated tauopathy, or electrophysiological dysfunction. Furthermore, concussion-like deficits were observed after impact injury, but not after blast exposure under experimental conditions matched for head kinematics. Computational modelling showed that impact injury generated focal point loading on the head and seven-fold greater peak shear stress in the brain compared to blast exposure. Moreover, intracerebral shear stress peaked before onset of gross head motion. By comparison, blast induced distributed force loading on the head and diffuse, lower magnitude shear stress in the brain. We conclude that force loading mechanics at the time of injury shape acute neurobehavioural responses, structural brain damage, and neuropathological sequelae triggered by neurotrauma. These results indicate that closed-head impact injuries, independent of concussive signs, can induce traumatic brain injury as well as early pathologies and functional sequelae associated with chronic traumatic encephalopathy. These results also shed light on the origins of concussion and relationship to traumatic brain injury and its aftermath.awx350media15713427811001.
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Affiliation(s)
- Chad A Tagge
- Molecular Aging and Development Laboratory, Boston University School of Medicine, Boston, MA 02118, USA
- Boston University College of Engineering, Boston, MA 02215, USA
| | - Andrew M Fisher
- Molecular Aging and Development Laboratory, Boston University School of Medicine, Boston, MA 02118, USA
- Boston University College of Engineering, Boston, MA 02215, USA
| | - Olga V Minaeva
- Molecular Aging and Development Laboratory, Boston University School of Medicine, Boston, MA 02118, USA
- Boston University College of Engineering, Boston, MA 02215, USA
- Boston University Photonics Center, Boston University, Boston, MA 02215, USA
| | - Amanda Gaudreau-Balderrama
- Molecular Aging and Development Laboratory, Boston University School of Medicine, Boston, MA 02118, USA
- Boston University College of Engineering, Boston, MA 02215, USA
| | - Juliet A Moncaster
- Molecular Aging and Development Laboratory, Boston University School of Medicine, Boston, MA 02118, USA
- Boston University Photonics Center, Boston University, Boston, MA 02215, USA
- Boston University School of Medicine, Boston, MA 02118, USA
| | - Xiao-Lei Zhang
- Department of Cell Biology and Anatomy, New York Medical College, Valhalla, NY 10595, USA
| | - Mark W Wojnarowicz
- Molecular Aging and Development Laboratory, Boston University School of Medicine, Boston, MA 02118, USA
- Boston University School of Medicine, Boston, MA 02118, USA
| | - Noel Casey
- Molecular Aging and Development Laboratory, Boston University School of Medicine, Boston, MA 02118, USA
- The Center for Biometals and Metallomics, Boston University School of Medicine, Boston, MA 02118, USA
| | - Haiyan Lu
- Lerner Research Institute, Cleveland Clinic, 9500 Euclid Ave., Cleveland, OH 44195, USA
| | - Olga N Kokiko-Cochran
- Lerner Research Institute, Cleveland Clinic, 9500 Euclid Ave., Cleveland, OH 44195, USA
| | - Sudad Saman
- Department of Biological Sciences, University of Massachusetts Lowell, Lowell, MA 01854, USA
| | - Maria Ericsson
- Electron Microscope Facility, Harvard Medical School, Boston, MA 02115, USA
| | | | - Ronel Veksler
- Departments of Brain and Cognitive Sciences, Physiology and Cell Biology, Zlotowski Center for Neuroscience, Ben-Gurion University of the Negev, Beer-Sheva 84105, Israel
| | - Vladimir V Senatorov
- Helen Wills Neuroscience Institute, University of California, Berkeley, Berkeley, CA 94720, USA
| | - Asami Kondo
- Department of Medicine, Beth Israel Deaconess Medical Center, Harvard Medical School, Boston, MA 02215, USA
| | - Xiao Z Zhou
- Department of Medicine, Beth Israel Deaconess Medical Center, Harvard Medical School, Boston, MA 02215, USA
| | - Omid Miry
- Department of Cell Biology and Anatomy, New York Medical College, Valhalla, NY 10595, USA
| | - Linnea R Vose
- Department of Cell Biology and Anatomy, New York Medical College, Valhalla, NY 10595, USA
| | - Katisha R Gopaul
- Department of Cell Biology and Anatomy, New York Medical College, Valhalla, NY 10595, USA
| | - Chirag Upreti
- Department of Cell Biology and Anatomy, New York Medical College, Valhalla, NY 10595, USA
| | - Christopher J Nowinski
- Boston University School of Medicine, Boston, MA 02118, USA
- Alzheimer’s Disease Center, CTE Program, Boston University School of Medicine, Boston, MA 02118, USA
| | - Robert C Cantu
- Boston University School of Medicine, Boston, MA 02118, USA
- Alzheimer’s Disease Center, CTE Program, Boston University School of Medicine, Boston, MA 02118, USA
- Department of Neurosurgery, Emerson Hospital, Concord, MA 01742, USA
| | - Victor E Alvarez
- Alzheimer’s Disease Center, CTE Program, Boston University School of Medicine, Boston, MA 02118, USA
- VA Boston Healthcare System, Boston, MA 02130, USA
| | | | - Erich S Franz
- Molecular Aging and Development Laboratory, Boston University School of Medicine, Boston, MA 02118, USA
- Boston University College of Engineering, Boston, MA 02215, USA
| | - Janusz Konrad
- Boston University College of Engineering, Boston, MA 02215, USA
| | | | - Ning Hua
- Boston University School of Medicine, Boston, MA 02118, USA
| | - Yorghos Tripodis
- Alzheimer’s Disease Center, CTE Program, Boston University School of Medicine, Boston, MA 02118, USA
- Department of Biostatistics, Boston University School of Public Health, Boston, MA 02118, USA
| | | | | | - Daniela Kaufer
- Helen Wills Neuroscience Institute, University of California, Berkeley, Berkeley, CA 94720, USA
- Department of Integrative Biology, University of California, Berkeley, Berkeley, CA 94720, USA
| | - Garth F Hall
- Department of Biological Sciences, University of Massachusetts Lowell, Lowell, MA 01854, USA
| | - Kun P Lu
- Department of Medicine, Beth Israel Deaconess Medical Center, Harvard Medical School, Boston, MA 02215, USA
| | - Richard M Ransohoff
- Lerner Research Institute, Cleveland Clinic, 9500 Euclid Ave., Cleveland, OH 44195, USA
| | - Robin O Cleveland
- Institute of Biomedical Engineering, University of Oxford, Oxford OX3 7DQ, UK
| | - Neil W Kowall
- Boston University School of Medicine, Boston, MA 02118, USA
- Alzheimer’s Disease Center, CTE Program, Boston University School of Medicine, Boston, MA 02118, USA
- VA Boston Healthcare System, Boston, MA 02130, USA
| | - Thor D Stein
- Boston University School of Medicine, Boston, MA 02118, USA
- Alzheimer’s Disease Center, CTE Program, Boston University School of Medicine, Boston, MA 02118, USA
- VA Boston Healthcare System, Boston, MA 02130, USA
| | - Bruce T Lamb
- Lerner Research Institute, Cleveland Clinic, 9500 Euclid Ave., Cleveland, OH 44195, USA
| | - Bertrand R Huber
- Boston University School of Medicine, Boston, MA 02118, USA
- Alzheimer’s Disease Center, CTE Program, Boston University School of Medicine, Boston, MA 02118, USA
- VA Boston Healthcare System, Boston, MA 02130, USA
- National Center for PTSD, VA Boston Healthcare System, Boston, MA 02130, USA
| | - William C Moss
- Lawrence Livermore National Laboratory, Livermore, CA 94551, USA
| | - Alon Friedman
- Departments of Brain and Cognitive Sciences, Physiology and Cell Biology, Zlotowski Center for Neuroscience, Ben-Gurion University of the Negev, Beer-Sheva 84105, Israel
- Department of Medical Neuroscience, Brain Repair Center, Dalhousie University, Halifax, B3H 4R2, Canada
| | - Patric K Stanton
- Department of Cell Biology and Anatomy, New York Medical College, Valhalla, NY 10595, USA
| | - Ann C McKee
- Boston University School of Medicine, Boston, MA 02118, USA
- Alzheimer’s Disease Center, CTE Program, Boston University School of Medicine, Boston, MA 02118, USA
- VA Boston Healthcare System, Boston, MA 02130, USA
| | - Lee E Goldstein
- Molecular Aging and Development Laboratory, Boston University School of Medicine, Boston, MA 02118, USA
- Boston University College of Engineering, Boston, MA 02215, USA
- Boston University Photonics Center, Boston University, Boston, MA 02215, USA
- Boston University School of Medicine, Boston, MA 02118, USA
- The Center for Biometals and Metallomics, Boston University School of Medicine, Boston, MA 02118, USA
- Alzheimer’s Disease Center, CTE Program, Boston University School of Medicine, Boston, MA 02118, USA
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