Physicochemical analysis and intermediate pyrolysis of Bambara Groundnut Shell (BGS), Sweet Sorghum Stalk (SSS), and Shea Nutshell (SNS)

ABSTRACTThe current work focused on the intermediate pyrolysis of Bambara Groundnut Shells (BGS-G1), Sweet Sorghum Stalk (SSS), and Shea Nutshells (SNS). These feedstocks are readily available as wastes or by-products from industrial and agricultural activities. The thermo-gravimetric analysis of the biomass samples exhibited decomposition and devolatilization potentials in the temperature range of 110-650°C. The kinetic modelling resulted in the activation energy of BGS G1 being the lowest as 20.43 kJ/mol and SNS as the highest 24.89 kJ/mol among the three biomass samples. Intermediate pyrolysis was conducted in a vertical tube reactor at a temperature of 600°C, with nitrogen flow at 10 ml/min and heating rate ≥ 33.0℃/min. The yield of pyrolysis bio-oil was 38.0 ± 6.4, 44.2 ± 6, and 39.7 ± 5.2 wt.% for BGS-G1, SSS, and SNS, respectively. The HHV of bio-oil varied as 23.7 ± 1.8, 23.8 ± 1.8, to 26.5 ± 2.0 MJ/kg for BGS-G1 SSS and SNS respectively. The biochar recorded the lowest HHV for BGS-G1 as 18.8 ± 1.2 MJ/kg and the highest for SNS as 26.4 ± 1.8 MJ/kg. The FTIR of bio-oil revealed significant functional groups, and GC-MS (Gas Chromatography and Mass Spectrometry) analysis categorized the compounds in bio-oils as ketones, furans, phenolics, acids, phenols and benzene derivatives. The physicochemical analysis of the feedstocks and the products (bio-oil and biochar) showed their potential for bioenergy and biochemical (green chemicals) production.

Greenhouse gas savings and energy balance of sewage sludge treated through an enhanced intermediate pyrolysis screw reactor combined with a reforming process

A life cycle thinking approach focusing on energy and greenhouse gas savings has been applied to study the potential for energy recovery and organic matter reclamation from Waste Activated Sludge produced in Waste Water Treatment Plants by means of a catalytic thermo-chemical process. A generic Basic Sludge Processing line has been modelled following common waste water and sludge treatment stages found in several European plants. This has served to identify and divide generic sludge treatment units in order to compare the performance of different industrial configurations where a specific thermo-chemical technology treatment unit and related cogeneration was substituted or added to reference units. The considered technology is an enhanced intermediate pyrolysis screw reactor combined with a reforming process known as Thermo-Catalytic Reforming allowing for conversion of sewage sludge into energy carriers and reclamation of organic substances in the form of charcoal (biochar). In order to study the greenhouse gas savings, a calculator tool complying with Directive 2009/28/EC has been adopted. Results show that substantial benefits in terms of energy production and greenhouse gas emissions reduction of a sludge-to-energy system are expected if the secondary sludge is directly treated with the Thermo-Catalytic Reforming process, without an intermediate anaerobic digestion step.

Screw pyrolysis technology for sewage sludge treatment

Sewage sludge quantities have grown continuously since the introduction of the European Directive (UWWTD 91/271/EEC) relating to the treatment of urban wastewater. In the present, most of the sewage sludge is combusted in single fuels incineration plants or is co-fired in waste incineration or coal power plants. The combustion of sewage sludge is a proven technology. Other treatments, such as fluidized bed gasification, were successfully adopted to produce suitable syngas for power production. Besides, the number of large wastewater treatment plants is relatively small compared to the local rural ones. Moreover, alternative technologies are arising with the main target of nutrients recovery, with a special focus on phosphorus. The aforementioned issues, i.e. the small scale (below 1MW) and the nutrients recovery, suggest that pyrolysis in screw reactors may become an attractive alternative technology for sewage sludge conversion, recovery and recycling. In this work, about 100kg of dried sewage sludge from a plant in Germany were processed at the newly developed STYX Reactor, at KIT. The reactor combines the advantages of screw reactors with the high temperature filtration, in order to produce particle and ash free vapors and condensates, respectively. Experiments were carried out at temperatures between 350°C and 500°C. The yield of the char decreased from 66.7wt.% to 53.0wt.%. The same trend was obtained for the energy yield, while the maximum pyrolysis oil yield of 13.4wt.% was obtained at 500°C. Besides mercury, the metals and the other minerals were completely retained in the char. Nitrogen and sulfur migrated from the solid to the condensate and to the gas, respectively. Based on the energy balance, a new concept for the decentral production of char as well as heat and power in an externally fired micro gas turbine showed a cogeneration efficiency up to about 40%.

Intermediate pyrolysis of agro-industrial biomasses in bench-scale pyrolyser: Product yields and its characterization

Pyrolysis of woody biomass, agro-residues and seed was carried out at 500 ± 10 °C in a fixed bed pyrolyser. Bio-oil yield was found varying from 20.5% to 47.5%, whereas the biochar and pyrolysis gas ranged from 27.5% to 40% and 24.5% to 40.5%, respectively. Pyrolysis gas was measured for flame temperature along with CO, CO2, H2, CH4 and other gases composition. HHV of biochar (29.4 MJ/kg) and pyrolitic gas (8.6 MJ/kg) of woody biomass was higher analogous to sub-bituminous coal and steam gasification based producer gas respectively, whereas HHV of bio-oil obtained from seed (25.6 MJ/kg) was significantly more than husks, shells and straws. TGA-DTG studies showed the husks as potential source for the pyrolysis. Bio-oils as a major by-product of intermediate pyrolysis have several applications like substitute of furnace oil, extraction of fine chemicals, whereas biochar as a soil amendment for enhancing soil fertility and gases for thermal application.

Intermediate pyrolysis of biomass energy pellets for producing sustainable liquid, gaseous and solid fuels

This work describes the use of intermediate pyrolysis system to produce liquid, gaseous and solid fuels from pelletised wood and barley straw feedstock. Experiments were conducted in a pilot-scale system and all products were collected and analysed. The liquid products were separated into an aqueous phase and an organic phase (pyrolysis oil) under gravity. The oil yields were 34.1 wt.% and 12.0 wt.% for wood and barley straw, respectively. Analysis found that both oils were rich in heterocyclic and phenolic compounds and have heating values over 24 MJ/kg. The yields of char for both feedstocks were found to be about 30 wt.%, with heating values similar to that of typical sub-bituminous class coal. Gas yields were calculated to be approximately 20 wt.%. Studies showed that both gases had heating values similar to that of downdraft gasification producer gas. Analysis on product energy yields indicated the process efficiency was about 75%.