Properties of mixture of hemp bast and softwood pulp for filter paper manufacture

The objective of this study was to investigate the morphological and chemical properties of hemp bast RPF1 variety fiber to be used as a potential raw material for filter paper production. Experimental handsheet samples with basis weight of 20 g/m2 were manufactured using mixture of hemp and softwood pulp at various beating levels. The average fiber length and width of hemp bast fiber were determined as 5.76 mm and 32.53 μm, respectively. It was also found that the hemp bast fiber had rigid thick cell wall with small size of lumen. The overall chemical properties of hemp bast were similar to those fibers from other bast sources as well as softwood fibers. It seems that hemp bast was easily pulped under various soda process conditions yielding pulp ranging from 51.36 % to 52.56 % and Kappa numbers ranging from 2.89 to 8.18. Based on the findings in this study hemp bast fiber could be considered as a potential to manufacture filter paper with accepted characteristics.

Impact of bacterial cellulose on the physical properties and printing quality of fine papers

Bacterial nanocellulose (BNC), due to its inherent nanometric scale and strength properties, can be considered as a good candidate to be used in papermaking. This work explored the possibility of using it in the production of fine paper as a wet-end component and for the paper coating. Filler-containing handsheet production was performed with and without the presence of common additives typically used in the furnish of office papers. It was found that, under optimized conditions, BNC mechanically treated by high-pressure homogenization could improve all the evaluated paper properties (mechanical, optical and structural) without impairing the filler retention. However, paper strength was improved only to a small extent (increase in the tensile index of 8 % for a filler content of ca. 27.5 %). On the other hand, when used at the paper surface, remarkable improvements in the gamut area of >25 % in comparison to the base paper and of >40 % in comparison to starch-only coated papers were achieved for a formulation having 50 % BNC and 50 % of carboxymethylcellulose. Overall, the present results highlight the possibility of using BNC as a paper component, particularly when applied at the paper substrate as a coating agent aiming at improving printing quality.

Innovation in lignocellulosics dewatering and drying for energy sustainability and enhanced utilization of forestry, agriculture, and marine resources - A review

Efficient utilization of forestry, agriculture, and marine resources in various manufacturing sectors requires optimizing fiber transformation, dewatering, and drying energy consumption. These processes play a crucial role in reducing the carbon footprint and boosting sustainability within the circular bioeconomy framework. Despite efforts made in the paper industry to enhance productivity while conserving resources and energy through lower grammage and higher machine speeds, reducing thermal energy consumption during papermaking remains a significant challenge. A key approach to address this challenge lies in increasing dewatering of the fiber web before entering the dryer section of the paper machine. Similarly, the production of high-value-added products derived from alternative lignocellulosic feedstocks, such as nanocellulose and microalgae, requires advanced dewatering techniques for techno-economic viability. This critical and systematic review aims to comprehensively explore the intricate interactions between water and lignocellulosic surfaces, as well as the leading technologies used to enhance dewatering and drying. Recent developments in technologies to reduce water content during papermaking, and advanced dewatering techniques for nanocellulosic and microalgal feedstocks are addressed. Existing research highlights several fundamental and technical challenges spanning from the nano- to macroscopic scales that must be addressed to make lignocellulosics a suitable feedstock option for industry. By identifying alternative strategies to improve water removal, this review intends to accelerate the widespread adoption of lignocellulosics as feasible manufacturing feedstocks. Moreover, this review aims to provide a fundamental understanding of the interactions, associations, and bonding mechanisms between water and cellulose fibers, nanocellulosic materials, and microalgal feedstocks. The findings of this review shed light on critical research directions necessary for advancing the efficient utilization of lignocellulosic resources and accelerating the transition towards sustainable manufacturing practices.

Valorization of Boehmeria nivea stalk towards multipurpose fractionation: furfural, pulp, and phenolic monomers

BACKGROUND

As one of the most abundant bioresource in nature, the value-added utilization of lignocellulosic biomass is limited due to its inherent stubbornness. Pretreatment is a necessary step to break down the recalcitrance of cell walls and achieve an efficient separation of three main components (cellulose, hemicelluloses, and lignin).

RESULTS

In this study, hemicelluloses and lignin in Boehmeria nivea stalks were selectively extracted with a recyclable acid hydrotrope, an aqueous solution of P-toluenesulfonic acid (p-TsOH). 79.86% of hemicelluloses and 90.24% of lignin were removed under a mild pretreatment condition, C80T80t20, (acid concentration of 80 wt%, pretreatment temperature and time of 80 °C and 20 min, respectively). After ultrasonic treatment for 10 s, the residual cellulose-rich solid was directly converted into pulp. Subsequently, the latter was utilized to produce paper via mixing with softwood pulp. The prepared handsheets with a pulp addition of 15 wt% displayed higher tear strength (8.31 mN m²/g) and tensile strength (8.03 Nm/g) than that of pure softwood pulp. What's more, the hydrolysates of hemicelluloses and the extracted lignin were transformed to furfural and phenolic monomers with yields of 54.67% and 65.3%, respectively.

CONCLUSIONS

The lignocellulosic biomass, Boehmeria nivea stalks, were valorized to pulp, furfural, and phenolic monomers, successfully. And a potential solution of comprehensive utilization of Boehmeria nivea stalks was provided in this paper.

A comprehensive review of chitosan applications in paper science and technologies

Using environmentally friendly biomaterials in different aspects of human life has been considered extensively. In this respect, different biomaterials have been identified and different applications have been found for them. Currently, chitosan, the well-known derivative of the second most abundant polysaccharide in the nature (i.e., chitin), has been receiving a lot of attention. This unique biomaterial can be defined as a renewable, high cationic charge density, antibacterial, biodegradable, biocompatible, non-toxic biomaterial with high compatibility with cellulose structure, where it can be used in different applications. This review takes a deep and comprehensive look at chitosan and its derivative applications in different aspects of papermaking.

Axisymmetric acoustophoresis for paper pulp concentration

In pulp and paper mills, mechanical processes such as screening and washing are commonly used to remove accumulated solid suspensions and concentrate the pulp. For environmental reasons and to optimize paper production, an emerging challenge is to develop alternative methods to concentrate paper pulp between 3 % and 6 % consistency for which the mixed pulp-water flow is complex. Among the proposed solutions in the literature, solutions based on acoustic levitation, also referred as acoustophoresis, of low-consistency pulp have been demonstrated as a potential solution for efficient pulp concentration and water recirculation. However, no sensitivity analysis on the ultrasound and physical parameters was proposed, limiting the extension to a realistic application. Thus, this paper presents a numerical modeling of acoustophoresis for pulp flow concentration in a pipe. For this purpose, the pulp flow is defined as a pseudo-homogenous fluid with a turbulent Low Re k- ∊ formalism, and the pulp particles are considered spherical and deflected by two acoustic forces, namely the acoustic radiation force and the Stokes drag force, both induced by an ultrasound wave generated along the walls of a circular pipe. The combined action of these two forces in the pulp flow enables to concentrate the particles at the center of the pipe. The influences of particle size and mechanical properties, fluid properties and ultrasound parameters are analyzed within a parametric study to optimize the particle deflection and the pulp concentration. The experimental feasibility of the industrial use of acoustophoresis for the concentration of paper pulp is demonstrated with a concentration gain up to 15 %.

Preparation and properties of dual-wavelength excitable fluorescent Lyocell fibers and their applications in papermaking

Two kinds of dual-wavelength excitable fluorescent Lyocell fibers, which can be excited by short-wavelength UV/IR or long-wavelength UV/IR radiation, were prepared by dry-jet wet spinning. These fluorescent Lyocell fibers can emit two different fluorescence wavelengths at two different excitation wavelengths, exhibiting double anti-counterfeiting functions, thereby providing higher security. SEM-EDX analysis showed the uniform phosphors distribution in Lyocell fibers. The fluorescent Lyocell fibers were mixed into pulp for papermaking. Addition of dual-wavelength excitable fluorescent Lyocell fibers had no influence on brightness and opacity of papers, and the mechanical properties of papers were similar or even higher than paper with addition of pure Lyocell fibers, although the introduction of phosphors decreased the mechanical properties of Lyocell fibers slightly. Our results proved that dual-wavelength excitable fluorescent Lyocell fibers can be used not only in textile fibers, but also in papermaking to develop various security paper products.

Cellulose nanofibrils (CNFs) produced by different mechanical methods to improve mechanical properties of recycled paper

In current study, CNFs produced by different mechanical methods, were used to improve the mechanical properties of recycled paper. The result showed the morphology of CNFs had great impact on reinforced effect and the length of fibrils determined their contribution in recycled paper strength. For different CNFs with similar diameter, the higher aspect ratio resulted in better reinforced effect. The CNFs produced by microfluidic homogenization and suitable PFI milling conditions (RM-CNF1) got best reinforced effect which improved tensile index and burst index by 35.5 % and 49.4 % at 5.0 wt% addition, respectively, due to their high aspect ratio. Although the CNFs produced by ball milling and ultrasonication (BU-CNF2) still had many bundles that were not fibrillated completely, their reinforced effect just below RM-CNF1 due to their special morphology and high retention rate. This work aims to study the influence of CNFs on recycled fibers reinforcement.

Photo-catalytic degradation of mixed gaseous HCHO and C6H6 in paper mills: Experimental and theoretical study on the adsorption behavior simulation and catalytic reaction mechanism

VOCs in paper mills have severely exceeded the emission standards and their photo-catalytic degradations should focus on the experimental and theoretical studies. This work used TiO₂ colloid as catalyst to study the photo-catalytic degradations of mixed HCHO and C₆H₆ at five mixing ratios. The adsorption behaviors of pure forms and mixtures on the TiO₂ (101) surface were simulated using density functional theory (DFT), and their catalytic reaction mechanisms were also analyzed. The following results were found: (1) With increasing initial concentration, the enhanced adsorption and easy degradation interpreted the increased degradation rate for pure HCHO, while the counteractions of enhanced adsorption and inhibited catalytic reaction kept the constant degradation rate for pure C₆H₆. (2) For their mixtures, the HCHO degradation was inhibited at high C₆H₆ concentration due to the inhibited adsorption and catalytic reaction of HCHO. The C₆H₆ degradation was slightly weakened at high HCHO concentration and then restored to the normal degradation rate of C₆H₆, which could be attributed to the weakened adsorption of C₆H₆ and the easy degradation of HCHO in the initial stage. The combined experimental, simulation, and theoretical results provides sufficient information to understand the photo-catalytic degradation process for mixed gaseous pollutants in different realistic environments.

The performance of chitosan with bentonite microparticles as wet-end additive system for paper reinforcement

In this research, the effect of bentonite micro-particles on the performance of chitosan as a new additive system for improving the dry strengths of acidic papermaking was studied. Chitosan, an abundant carbohydrate biopolymer, in 4 dosages (0, 0.75, 1.25 and 2% based on dry weight of pulp) was applied with bentonite in 4 dosages (0, 0.3, 0.6 and 0.9% based on oven-dry weight of pulp). Although the addition of chitosan up to 0.75% (without bentonite) improved tensile index and burst index, but the addition of more chitosan decreased all mechanical properties in comparison with the control sample. The application of bentonite in combination with chitosan had a significant impact on chitosan performance in mechanical properties. The best results were obtained with 0.3% bentonite consumption. Visual formation ranking had a proper correlation with this obtained results. The micro-kjeldahl indirectly confirmed chitosan retention in the treated paper with chitosan/bentonite.

Lignocellulosic micro/nanofibers from wood sawdust applied to recycled fibers for the production of paper bags

In the present work, lignocellulosic micro/nanofibers (LCMNF) were produced from pine sawdust. For that, pine sawdust was submitted to alkali treatment and subsequent bleaching stages, tailoring its chemical composition with the purpose of obtaining effective LCMNF. The obtained LCMNF were characterized and incorporated to recycled cardboard boxes with the purpose of producing recycled paper. The obtained results showed that it was possible to obtain LCMNF with the same reinforcing potential than those cellulose nanofibers (CNF) prepared by oxidative or other chemical methods In fact, the obtained papers increased the breaking length of recycled cardboard from 3338m to 5347m, being a value significantly higher than the requirements to produce paper bags. Overall, the studied strategies could allow a significant reduction of paper basis weight, with the consequent material saving and, thus, contribution to the environment.