Feasibility Review of Aerated Materials Application in 3D Concrete Printing

Recent years have witnessed a growing global interest in 3D concrete printing technology due to its economic and scientific advantages. The application of foamed concrete, renowned for its exceptional thermal and acoustic insulation properties, not only holds economic attractiveness but also aligns seamlessly with the principles of sustainable development. This study explores various solutions related to 3D printing technology in construction, discussing the design, production, and properties of foamed concrete mixtures. The integration of 3D printing and the potential for automating the entire process offers opportunities to boost productivity and reduce construction costs. Furthermore, the utilization of foamed concrete with its commendable insulation properties will enable a reduction in the usage of materials other than concrete (e.g., mineral wool, facade mesh, and polystyrene), significantly facilitating the recycling process during building demolition. This, in turn, will lead to the preservation of nonrenewable natural resources and a decrease in CO2 emissions. Despite the promising results, there have been limited studies focusing on 3D printing with foamed materials, whereas a survey of the existing body of literature indicates a notable absence of endeavors pertaining to the utilization of aerated concrete within the realm of 3D printing, especially geopolymer composites (GP) and hybrid geopolymer composites (HGP). The outcomes delineated in the ensuing discourse are demonstrative for conventionally used materials rather than the additive manufacturing variant. Hence, this work aims to systematically review existing practices and techniques related to producing foamed concrete with 3D printing technology. This analysis also contributes to the establishment of a foundational framework and furnishes a preliminary basis upon which future endeavors aimed at the 3D printing of aerated concrete can be embarked. The findings from the literature analysis justify the desirability of continuing research on this topic, particularly when considering the potential for large-scale industrial implementation. This article provides a comprehensive state of the knowledge on the development of 3D printing techniques for foamed concrete mixtures. By consolidating and analyzing findings from different studies, this article offers insights into the advancements, challenges, and potential applications of foamed concrete in additive manufacturing processes. This, in turn, contributes to the overall understanding and advancement of 3D printing technologies using foamed concrete as a versatile and sustainable construction material. The encouraging results obtained from the analysis further underscore the need for the continued exploration of 3D printing, especially with an eye towards its industrial-scale implementation.

Impact of Soil-Based Insulation on Ultrahigh-Resolution Fiber-Optic Interferometry

High resolution optical interferometry often requires thermal and acoustic insultation to reduce and remove environment-induced fluctuations. Broader applications of interferometric optical sensors in the future call for low-cost materials with both low thermal diffusivity and good soundproofing capability. In this paper, we explore the feasibility and effectiveness of natural soil as an insulation material for ultrahigh-resolution fiber-optic interferometry. An insulation chamber surrounded by soil is constructed, and its impact on the noise reduction of a Mach-Zehnder Fabry-Perot hybrid fiber interferometer is evaluated. Our results indicate that soil can effectively reduce ambient noise across a broad frequency range. Moreover, compared to conventional insulation materials such as polyurethane foam, soil shows superior insulation performance at low frequencies and thereby affords better long-term stability. This work demonstrates the practicability of soil as a legitimate option of insulation material for precision optical experiments.

Acoustic Performance of Sound Absorbing Materials Produced from Wool of Local Mountain Sheep

Wool of mountain sheep, treated nowadays as a waste or troublesome byproduct of sheep husbandry, was used for the production of sound-absorbing materials. Felts of two different thicknesses were produced from loose fibres. Additionally, two types of yarn, ring spun and core rug, were obtained. The yarns were used for the production of tufted fabric with cut and loop piles. During the examinations, basic parameters of the obtained materials were determined. Then, according to standard procedure with the use of impedance tube, the sound absorption coefficient was measured, and the noise reduction coefficient (NRC) was calculated. It was revealed that felt produced from coarse wool exhibits high porosity, and its sound absorbing capacity is strongly related to the felt thickness. For thicker felt the NRC achieved 0.4, which is comparable with the NRC of commercial ceiling tiles. It was shown that the crucial parameter influencing the sound absorption of the tufted fabrics was the pile height. For both types of yarns, when the height of the pile was increased from 12 to 16 mm, the NRC increased from 0.4 to 0.42. The manufactured materials made from local wool possess good absorption capacity, similar to commercial products usually made from more expensive wool types. The materials look nice and can be used for noise reduction as inner acoustic screens, panels, or carpets.

Valorization of agro-industry residues in the building and environmental sector: A review

Environmental pollution has become a relevant issue as the population rises and resources decrease. Reuse and recycling still have the greatest potential as they turn the waste into a new resource, representing the 'closed-loop' step of a circular economy (CE). Looking for new applications for agro-industry waste represents both an environmental issue, as its incorrect disposal is a cause of pollution, and a chance to exploit zero-cost natural wastes. The present review, with around 200 articles examined, focuses on possible reuses of these residues in (a) building construction, as additives to produce thermal and acoustic insulation panels, and (b) in water treatments, exploited for removal of pollutants. The selected materials (coconut, coffee, corn, cotton and rice) have industry production wastes with suitable applications in both sectors and huge worldwide availability; their reuse may thus represent a new resource, with an impact based on the production rate and the possible replacement of current inorganic materials. Along with possible implementation of the selected materials in the building industry and environmental engineering, a brief description of the production and supply chain are provided.

Advanced Recycled Polyethylene Terephthalate Aerogels from Plastic Waste for Acoustic and Thermal Insulation Applications

This work presents for the first time, a simple, practical and scalable approach to fabricating recycled polyethylene terephthalate (rPET) aerogels for thermal and acoustic insulation applications. The rPET aerogels were successfully developed from recycled PET fibers and polyvinyl alcohol (PVA) and glutaraldehyde (GA) cross-linkers using a freeze-drying process. The effects of various PET fiber concentrations (0.5, 1.0 and 2.0 by wt.%), fiber deniers (3D, 7D and 15D) and fiber lengths (32 mm and 64 mm) on the rPET aerogel structures and multi-properties were comprehensively investigated. The developed rPET aerogels showed a highly porous network structure (98.3⁻99.5%), ultra-low densities (0.007⁻0.026 g/cm³), hydrophobicity with water contact angles of 120.7⁻149.8°, and high elasticity with low compressive Young's modulus (1.16⁻2.87 kPa). They exhibited superior thermal insulation capability with low thermal conductivities of 0.035⁻0.038 W/m.K, which are highly competitive with recycled cellulose and silica-cellulose aerogels and better than mineral wool and polystyrene. The acoustic absorption results were also found to outperform a commercial acoustic foam absorber across a range of frequencies.