26
|
Al-Tamimi AA, Tlija M, Abidi MH, Anis A, Abd Elgawad AEE. Material Extrusion of Multi-Polymer Structures Utilizing Design and Shrinkage Behaviors: A Design of Experiment Study. Polymers (Basel) 2023; 15:2683. [PMID: 37376330 DOI: 10.3390/polym15122683] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/03/2023] [Revised: 06/07/2023] [Accepted: 06/08/2023] [Indexed: 06/29/2023] Open
Abstract
Material extrusion (ME) is an additive manufacturing technique capable of producing functional parts, and its use in multi-material fabrication requires further exploration and expansion. The effectiveness of material bonding is one of the main challenges in multi-material fabrication using ME due to its processing capabilities. Various procedures for improving the adherence of multi-material ME parts have been explored, such as the use of adhesives or the post-processing of parts. In this study, different processing conditions and designs were investigated with the aim of optimizing polylactic acid (PLA) and acrylonitrile-butadiene-styrene (ABS) composite parts without the need for pre- or post-processing procedures. The PLA-ABS composite parts were characterized based on their mechanical properties (bonding modulus, compression modulus, and strength), surface roughness (Ra, Rku, Rsk, and Rz), and normalized shrinkage. All process parameters were statistically significant except for the layer composition parameter in terms of Rsk. The results show that it is possible to create a composite structure with good mechanical properties and acceptable surface roughness values without the need for costly post-processing procedures. Furthermore, the normalized shrinkage and the bonding modulus were correlated, indicating the ability to utilize shrinkage in 3D printing to improve material bonding.
Collapse
|
27
|
Agrawal AP, Kumar V, Kumar J, Paramasivam P, Dhanasekaran S, Prasad L. An investigation of combined effect of infill pattern, density, and layer thickness on mechanical properties of 3D printed ABS by fused filament fabrication. Heliyon 2023; 9:e16531. [PMID: 37274679 PMCID: PMC10238722 DOI: 10.1016/j.heliyon.2023.e16531] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/05/2022] [Revised: 05/18/2023] [Accepted: 05/18/2023] [Indexed: 06/06/2023] Open
Abstract
Additive manufacturing technology and its benefits have a significant impact on different industrial applications. The 3D printing technologies help manufacture lightweight intricate geometrical designs with enhanced strengths. The present study investigates the blended effects of previously recommended parameters of different infill patterns (line, triangle, and concentric) and infill densities (75, 80, and 85%) with varying thicknesses of layers (100, 200, and 300 μm). The test samples were created through Fused Filament Fabrication (FFF) technology using Acrylonitrile Butadiene Styrene (ABS) 3D printing. Mechanical properties were evaluated through tensile and impact strength tests conducted in accordance with ASTM standards. The experimental investigation reveals that the infill pattern greatly affected both tensile and impact strength. The best results were obtained with a concentric infill pattern, along with 80% infill density and 100 μm layer thickness. These conditions resulted in 123% and 115% higher tensile strength and 168% and 80% higher impact strength compared to line and triangle patterns, respectively.
Collapse
|
28
|
Lobov E, Dobrydneva A, Vindokurov I, Tashkinov M. Effect of Short Carbon Fiber Reinforcement on Mechanical Properties of 3D-Printed Acrylonitrile Butadiene Styrene. Polymers (Basel) 2023; 15:polym15092011. [PMID: 37177159 PMCID: PMC10181410 DOI: 10.3390/polym15092011] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/29/2023] [Revised: 04/19/2023] [Accepted: 04/21/2023] [Indexed: 05/15/2023] Open
Abstract
The effect of short carbon fiber (SCF) filler on the mechanical properties of 3D-printed acrylonitrile butadiene styrene (ABS) was investigated. The fused filament fabrication (FFF) method was used for the manufacturing of samples. Elastic properties and strength characteristics of samples made of conventional ABS and SCF-reinforced ABS were compared in tensile and bending tests. Fracture toughness and critical strain energy release rate were also determined. In addition, 3D-printed monofilament SCF-reinforced samples were fabricated, the internal structure of which was analyzed using microcomputed tomography (micro-CT). Based on the tomography data, finite-element (FE) models of representative volume elements (RVEs) of the reinforced material were created and used for the numerical calculation of effective characteristics. Numerical and experimental results for the effective elastic properties were compared with the Mori-Tanaka homogenization technique. The ABS samples filled with SCF showed considerably higher mechanical characteristics than those of the conventional ABS. Finally, the dependence between the strength characteristics and elastic properties of the samples on the diameter of the nozzle used for 3D printing was established. 3D-printed ABS reinforced with SCF demonstrated a gain in tensile strength and fracture toughness by 30% and 20%, respectively. Interlayer adhesion strength in flexure tests showed an increase of 28% compared to pure ABS samples.
Collapse
|
29
|
Mocanu AC, Miculescu F, Constantinescu AE, Pandele MA, Voicu ȘI, Cîmpean A, Miculescu M, Negrescu AM. Selection Route of Precursor Materials in 3D Printing Composite Filament Development for Biomedical Applications. MATERIALS (BASEL, SWITZERLAND) 2023; 16:2359. [PMID: 36984239 PMCID: PMC10058857 DOI: 10.3390/ma16062359] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/07/2023] [Revised: 03/03/2023] [Accepted: 03/13/2023] [Indexed: 06/18/2023]
Abstract
Additive manufacturing or 3D printing technologies might advance the fabrication sector of personalised biomaterials with high-tech precision. The selection of optimal precursor materials is considered the first key-step for the development of new printable filaments destined for the fabrication of products with diverse orthopaedic/dental applications. The selection route of precursor materials proposed in this study targeted two categories of materials: prime materials, for the polymeric matrix (acrylonitrile butadiene styrene (ABS), polylactic acid (PLA)); and reinforcement materials (natural hydroxyapatite (HA) and graphene nanoplatelets (GNP) of different dimensions). HA was isolated from bovine bones (HA particles size < 40 μm, <100 μm, and >125 μm) through a reproducible synthesis technology. The structural (FTIR-ATR, Raman spectroscopy), morphological (SEM), and, most importantly, in vitro (indirect and direct contact studies) features of all precursor materials were comparatively evaluated. The polymeric materials were also prepared in the form of thin plates, for an advanced cell viability assessment (direct contact studies). The overall results confirmed once again the reproducibility of the HA synthesis method. Moreover, the biological cytotoxicity assays established the safe selection of PLA as a future polymeric matrix, with GNP of grade M as a reinforcement and HA as a bioceramic. Therefore, the obtained results pinpointed these materials as optimal for future composite filament synthesis and the 3D printing of implantable structures.
Collapse
|
30
|
Hamrol A, Góralski B, Wichniarek R, Kuczko W. The Natural Moisture of ABS Filament and Its Influence on the Quality of FFF Products. MATERIALS (BASEL, SWITZERLAND) 2023; 16:938. [PMID: 36769946 PMCID: PMC9919008 DOI: 10.3390/ma16030938] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/20/2022] [Revised: 01/11/2023] [Accepted: 01/15/2023] [Indexed: 06/18/2023]
Abstract
The article presents the results of research on the influence of the natural moisture of a filament made of acrylonitrile-butadiene-styrene terpolymer (ABS) on the mechanical properties and quality of products fabricated with fused filament fabrication (FFF). The concept of the natural moisture of the filament was defined, and the range of its variability was identified in reference to the range of the natural ambient humidity. It is shown that a change in the ambient humidity by 10% resulted in a change in filament moisture by about 0.05%. The results of the research on the moisture variability of an ABS filament stored in a package, an airtight container, or a container with a moisture absorber are also discussed. The last part of the article presents the results of the research on the impact of the moisture of the filament in its natural range of variability on select mechanical properties of filaments and products made using FFT. It is shown that this impact was significant and had a value of 1 MPa on 0.1% filament moisture.
Collapse
|
31
|
Dai W, Liu Z, Lim M. Influence of Cr Ion Bombardment on the Growth of Cu Coatings Deposited by Magnetron Sputtering on ABS Substrates. Polymers (Basel) 2022; 15:polym15010080. [PMID: 36616429 PMCID: PMC9823372 DOI: 10.3390/polym15010080] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/02/2022] [Revised: 12/15/2022] [Accepted: 12/20/2022] [Indexed: 12/28/2022] Open
Abstract
Cu coatings were deposited on acrylonitrile-butadiene-styrene copolymer (ABS) substrates by DC magnetron sputtering with Cu target. Cr ions generated by arc evaporation were used to bombard the ABS substrates before the Cu coating process. The influences of the Cr ion bombardment on the surface topography and chemical bonds of the ABS substrates and the adhesion of the Cu coatings on the ABS substrate were studied using scanning electron microscopy, Fourier transform infrared spectroscopy, and micro-Scratch Tester as a function of bias voltage and treatment duration. The results show that the Cr ion bombardment causes Cr particles to embed in the surface. The Cr particles can interlock with the Cu coatings and ABS substrate and significantly improve the coating adhesion. In addition, the Cr particles can act as the nucleation sites of the Cu coatings and facilitate the growth of columnar crystals. Increasing the duration of Cr ion bombardment increases the number of Cr particles and, thus, enhances the adhesion. However, the continuous bombardment results in the degeneration of the ABS surface, causing the formation of the coarse columnar structure of the Cu coatings. Increasing the bias voltage can increase the energy of the Cr particles without causing degeneration of the ABS. The Cu coating deposited on the ABS substrate treated by Cr ion with high-bias voltage and short duration shows a dense and smooth growth structure. In contrast, the bombardment of the Cr ions carried out at high-bias voltage induces the formation of an interfacial layer (amorphous carbon-rich phase) in the ABS surface, which decreases the coating adhesion. It is believed that Cu coatings with strong adhesion and dense structures could be acquired on ABS substrates by optimizing the bias voltage and duration of the Cr ion bombardment pre-treatment.
Collapse
|
32
|
Gao G, Xu F, Xu J, Liu Z. Study of Material Color Influences on Mechanical Characteristics of Fused Deposition Modeling Parts. MATERIALS (BASEL, SWITZERLAND) 2022; 15:ma15197039. [PMID: 36234380 PMCID: PMC9572023 DOI: 10.3390/ma15197039] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/26/2022] [Revised: 09/24/2022] [Accepted: 09/30/2022] [Indexed: 05/14/2023]
Abstract
The objective of the present work is to evaluate the influence of material color on mechanical properties of fused deposition modeling (FDM) parts. The performance of the products is evaluated by testing eight different colors of acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA) material in terms of tensile strength, compressive strength, and flexural strength. The analysis of data shows a significant difference in mechanical characteristics of prints depending on filament color. For different colors, these three strengths almost follow the same rising and falling tendency. In order to explore the relationship between mechanical strengths and filament colors, the color-mixing theory and the least-squares method are adopted to fit the best ratio coefficients of different color combinations. Results are presented showing that the strength value (e.g., tensile) of the mixed color can be evaluated through that of primary colors by fitting the other strength (e.g., compressive or flexural). It is shown that the predicted value is always no more than 7% error compared with the actual strength, in spite of two-color or three-color mixtures. An additional confirmation test with seven colored PLA filaments from different suppliers was conducted to focus on the extensibility. The outcomes show the maximum fitting errors of strengths for mixed colors in all cases are within 5%, proving the effectiveness and applicability of this predicted approach. This study can bring a detailed analysis that enables better estimation of the function of material color and contributes to improving the property of FDM printed products for consumers by choosing the suitable filament color.
Collapse
|
33
|
El Bitouri Y, Perrin D. Compressive and Flexural Strengths of Mortars Containing ABS and WEEE Based Plastic Aggregates. Polymers (Basel) 2022; 14:polym14183914. [PMID: 36146058 PMCID: PMC9504258 DOI: 10.3390/polym14183914] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/31/2022] [Revised: 09/10/2022] [Accepted: 09/15/2022] [Indexed: 11/30/2022] Open
Abstract
The incorporation of plastic aggregates as a partial replacement of natural aggregates in cementitious materials is interesting in several ways. From a mechanical point of view, the partial substitution of sand with plastic aggregates could improve some properties (e.g., ductility, thermal insulation). This paper deals with the mechanical strength of mortars containing plastic aggregates as a partial replacement of sand. Part of the volume of sand in cement mortars is substituted with plastic aggregates which originate from WEEE (Waste from Electrical and Electronic Equipment) and consist of a mix of ABS (acrylonitrile-butadiene styrene), HIPS (high impact polystyrene) and PP (Polypropylene), or of monomaterial ABS from WEEE sorting. Three rates of replacement (by volume of sand) were tested: 10%, 15% and 30%. Mechanical tests were performed according to European standard EN196-1. The results show that compressive and flexural strength decrease with rate of replacement, but remain satisfactory for structural purposes. In addition, the density of mortar is reduced with the incorporation of plastic aggregates. The decrease of mechanical strength is mainly due to the weak bond between cement paste and plastic aggregates leading to the increase of porosity. Furthermore, it appears that mortars containing plastic aggregates could present a ductile rupture.
Collapse
|
34
|
Schirwani S, van Dijk FS, Cauldwell M, Harrison RE, Kraus A, Brennan P, Ghali N, Lahiri N, Johnson D, Sobey G. Amniotic band sequence in vascular Ehlers-Danlos Syndrome (EDS): Experience of the EDS National Diagnostic Services in the UK. Eur J Med Genet 2022; 65:104592. [PMID: 35964932 DOI: 10.1016/j.ejmg.2022.104592] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/01/2021] [Revised: 06/26/2022] [Accepted: 08/07/2022] [Indexed: 11/03/2022]
Abstract
The association between vascular Ehlers-Danlos Syndrome (vEDS) and amniotic band sequence (ABS) has been previously reported in the literature, mostly in single patient case reports. Here, we aim to extend the current knowledge of this association through a case series of five unrelated individuals with ABS in association with molecularly confirmed vEDS, in addition to undertaking a comprehensive literature review. All the individuals were recruited through the EDS national diagnostic service in the UK following appropriate history, physical examination and genetic investigations. Clinical presentation ranged from a single constriction ring to complex craniofacial clefts to limb reduction deformities, reflecting the spectrum of ABS presentation. vEDS was inherited paternally (n = 2), maternally (n = 2) and de novo (n = 1). Previously, maternal vEDS was considered the risk factor for ABS, but our findings suggest that it may be the disease status of the fetus which poses the main risk. It is established that amniotic membrane is derived from fetal tissue, which supports our conclusions. Our observations suggest the increased risk of ABS in fetuses with vEDS. Therefore, exploring family history and features that may suggest vEDS diagnosis in patients with ABS might be useful. We also recommend that a collaborative international study would be useful to help gain a better insight into this association.
Collapse
|
35
|
Wear and Service Life of 3-D Printed Polymeric Gears. Polymers (Basel) 2022; 14:polym14102064. [PMID: 35631946 PMCID: PMC9147857 DOI: 10.3390/polym14102064] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/18/2022] [Revised: 05/16/2022] [Accepted: 05/17/2022] [Indexed: 02/04/2023] Open
Abstract
Plastic gears are mostly used in the textile, food, and automotive industries due to their silent operation, corrosion resistance, and light and cheap advantages. Plastic gears are generally manufactured by injection molding or hobbing methods. The excess costs of the molds used to produce parts in injection molding and the problems of wastes that occur during production in hobbing lead companies to additive manufacturing, which is an alternative application. In the additive manufacturing method, the desired amount of product is produced without the problem of waste. In this study, the wear resistance of plastic spur gears produced by the Fused Deposition Modeling (FDM) method was determined theoretically. In order to determine the service life of gears, wear tests were carried out in the Forschungsstelle fur Zahnrader und Getriebebau (FZG) type test device at the same load and rotational speeds. polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), and polyethylene terephthalate (PETG) thermoplastic polymer materials were used in the production of gears. When the gears rotate at the same load and rotational speeds, the most wear was observed in ABS, PLA, and PETG at the theoretically calculated wear depths. PETG is the most resistant material in terms of wear.
Collapse
|
36
|
Material Extrusion of Structural Polymer-Aluminum Joints-Examining Shear Strength, Wetting, Polymer Melt Rheology and Aging. MATERIALS 2022; 15:ma15093120. [PMID: 35591452 PMCID: PMC9105442 DOI: 10.3390/ma15093120] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/23/2022] [Revised: 04/12/2022] [Accepted: 04/19/2022] [Indexed: 12/02/2022]
Abstract
Generating polymer–metal structures by means of additive manufacturing offers huge potential for customized, sustainable and lightweight solutions. However, challenges exist, primarily with regard to reliability and reproducibility of the additively generated joints. In this study, the polymers ABS, PETG and PLA, which are common in material extrusion, were joined to grit-blasted aluminum substrates. Temperature dependence of polymer melt rheology, wetting and tensile single-lap-shear strength were examined in order to obtain appropriate thermal processing conditions. Joints with high adhesive strength in the fresh state were aged for up to 100 days in two different moderate environments. For the given conditions, PETG was most suitable for generating structural joints. Contrary to PETG, ABS–aluminum joints in the fresh state as well as PLA–aluminum joints in the aged state did not meet the demands of a structural joint. For the considered polymers and processing conditions, this study implies that the suitability of a polymer and a thermal processing condition to form a polymer–aluminum joint by material extrusion can be evaluated based on the polymer’s rheological properties. Moreover, wetting experiments improved estimation of the resulting tensile single-lap-shear strength.
Collapse
|
37
|
Fracture Load Predictions in Additively Manufactured ABS U-Notched Specimens Using Average Strain Energy Density Criteria. MATERIALS 2022; 15:ma15072372. [PMID: 35407703 PMCID: PMC8999265 DOI: 10.3390/ma15072372] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/24/2022] [Revised: 03/17/2022] [Accepted: 03/21/2022] [Indexed: 12/02/2022]
Abstract
This paper provides a methodology for the prediction of fracture loads in additively manufactured ABS material containing U-notches. The approach is based on the Average Strain Energy Density (ASED) criterion, which assumes that the material being analysed develops fully linear-elastic behaviour. Thus, in those cases where the material has a certain (non-negligible) amount of non-linear behaviour, the ASED criterion needs to be corrected. In this sense, in this paper, the ASED criterion is also combined with the Equivalent Material Concept (EMC) and the Fictitious Material Concept (FMC), both being corrections in which the non-linear real material is substituted by a linear equivalent or fictitious material, respectively. The resulting methodologies have been applied to additively manufactured ABS U-notched single-edge-notched bending (SENB) specimens combining five different notch radii (0, 0.25, 0.5, 1 and 2 mm) and three different raster orientations (0/90, 45/−45 and 30/−60). The results obtained demonstrate that both the ASED-EMC and the ASED-FMC combined criteria provide more accurate predictions than those obtained directly through the ASED criterion, with the ASED-EMC criterion generally providing safe more accurate predictions, with an average deviation from the experimental fracture loads between +1.0% (predicted loads higher than experimental loads) and −7.6% (predicted loads lower than experimental loads).
Collapse
|
38
|
He F, Khan M, Aldosari S. Interdependencies between Dynamic Response and Crack Growth in a 3D-Printed Acrylonitrile Butadiene Styrene ( ABS) Cantilever Beam under Thermo-Mechanical Loads. Polymers (Basel) 2022; 14:polym14050982. [PMID: 35267804 PMCID: PMC8912700 DOI: 10.3390/polym14050982] [Citation(s) in RCA: 7] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/05/2022] [Revised: 02/22/2022] [Accepted: 02/24/2022] [Indexed: 02/01/2023] Open
Abstract
Acrylonitrile butadiene styrene (ABS) is the most commonly used thermoplastic printing material for fused deposition modelling (FDM). FDM ABS can be used in a variety of complex working environments. Notably, the thermo-mechanical coupled loads under complex operating conditions may lead to cracking and ultimately catastrophic structural failure. Therefore, it is crucial to determine the crack depth and location before a structural fracture occurs. As these parameters affect the dynamic response of the structure, in this study, the fundamental frequency and displacement amplitude response of a cracked 3D-printed ABS cantilever beam in a thermal environment were analytically and experimentally investigated. The existing analytical model, specifically the torsional spring model used to calculate the fundamental frequency change to determine the crack depth and location was enhanced by the proposed Khan-He model. The analytical relationship between the displacement amplitude and crack was established in Khan-He model and validated for the first time for FDM ABS. The results show that a reduced crack depth and location farther from the fixed end correspond to a higher fundamental frequency and displacement amplitude. An elevated ambient temperature decreases the global elastic modulus of the cracked beam and results in a lower fundamental frequency. Moreover, a non-monotonic relationship exists between the displacement amplitude and ambient temperature. The displacement amplitude is more sensitive to the crack change than the fundamental frequency in the initial stages of crack growth.
Collapse
|
39
|
Al-Mazrouei N, Ismail A, Ahmed W, Al-Marzouqi AH. ABS/Silicon Dioxide Micro Particulate Composite from 3D Printing Polymeric Waste. Polymers (Basel) 2022; 14:polym14030509. [PMID: 35160497 PMCID: PMC8837957 DOI: 10.3390/polym14030509] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/29/2021] [Revised: 01/24/2022] [Accepted: 01/25/2022] [Indexed: 12/11/2022] Open
Abstract
In this paper, Acrylonitrile-Butadiene-Styrene matrix composites reinforced with Nano-silica dioxide particles were examined and prepared to study their mechanical properties. The composite sheets were pre-prepared using the hot extrusion process. Due to its wide characteristics, silica dioxide additions can strengthen the usability and mechanical features of composite thermoplastics and polymers. Furthermore, introducing silica dioxide as a filler in various attributes can help to maintain the smooth flow of sufficient powders, reduce caking, and manage viscoelasticity. Despite its advantages, 3D printing generates a significant amount of waste due to limited prints or destroyed support structures. ABS is an ideal material to use because it is a thermoplastic and amorphous polymer with outstanding thermal properties that is also applicable with the FFF (Fused Filament Fabrication) technique. The findings showed that increasing the silica dioxide content reduces the tensile strength to 22.4 MPa at 10 wt%. Toughness, ductility, and yield stress values of ABS/silica dioxide composites at 15 wt% increased, indicating that the composite material reinforced by the silica dioxide particles improved material characteristics. It is essential to consider the impact of recycling in polymer reinforcement with fillers. Furthermore, the improved mechanical qualities of the composite material encourages successful ABS recycling from 3D printing, as well as the possibility of reusing it in a similar application.
Collapse
|
40
|
Mueni Katee S, Keambou Tiambo C. Discussing the Drawbacks of the Implementation of Access and Benefit Sharing of the Nagoya Protocol Following the COVID-19 Pandemic. Front Public Health 2021; 9:639581. [PMID: 34956996 PMCID: PMC8702652 DOI: 10.3389/fpubh.2021.639581] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/09/2020] [Accepted: 11/01/2021] [Indexed: 12/03/2022] Open
|
41
|
Popescu D, Baciu F, Amza CG, Cotrut CM, Marinescu R. The Effect of Disinfectants Absorption and Medical Decontamination on the Mechanical Performance of 3D-Printed ABS Parts. Polymers (Basel) 2021; 13:4249. [PMID: 34883752 PMCID: PMC8659898 DOI: 10.3390/polym13234249] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/01/2021] [Revised: 11/23/2021] [Accepted: 12/02/2021] [Indexed: 12/13/2022] Open
Abstract
Producing parts by 3D printing based on the material extrusion process determines the formation of air gaps within layers even at full infill density, while external pores can appear between adjacent layers making prints permeable. For the 3D-printed medical devices, this open porosity leads to the infiltration of disinfectant solutions and body fluids, which might pose safety issues. In this context, this research purpose is threefold. It investigates which 3D printing parameter settings are able to block or reduce permeation, and it experimentally analyzes if the disinfectants and the medical decontamination procedure degrade the mechanical properties of 3D-printed parts. Then, it studies acetone surface treatment as a solution to avoid disinfectants infiltration. The absorption tests results indicate the necessity of applying post-processing operations for the reusable 3D-printed medical devices as no manufacturing settings can ensure enough protection against fluid intake. However, some parameter settings were proven to enhance the sealing, in this sense the layer thickness being the most important factor. The experimental outcomes also show a decrease in the mechanical performance of 3D-printed ABS (acrylonitrile butadiene styrene) instruments treated by acetone cold vapors and then medical decontaminated (disinfected, cleaned, and sterilized by hydrogen peroxide gas plasma sterilization) in comparison to the control prints. These results should be acknowledged when designing and 3D printing medical instruments.
Collapse
|
42
|
Mustahsan VM, Anugu A, Komatsu DE, Kao I, Pentyala S. Biocompatible Customized 3D Bone Scaffolds Treated with CRFP, an Osteogenic Peptide. Bioengineering (Basel) 2021; 8:bioengineering8120199. [PMID: 34940352 PMCID: PMC8698998 DOI: 10.3390/bioengineering8120199] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2021] [Revised: 11/09/2021] [Accepted: 11/27/2021] [Indexed: 11/16/2022] Open
Abstract
BACKGROUND Currently used synthetic bone graft substitutes (BGS) are either too weak to bear the principal load or if metallic, they can support loading, but can lead to stress shielding and are unable to integrate fully. In this study, we developed biocompatible, 3D printed scaffolds derived from µCT images of the bone that can overcome these issues and support the growth of osteoblasts. METHODS Cylindrical scaffolds were fabricated with acrylonitrile butadiene styrene (ABS) and Stratasys® MED 610 (MED610) materials. The 3D-printed scaffolds were seeded with Mus musculus calvaria cells (MC3T3). After the cells attained confluence, osteogenesis was induced with and without the addition of calcitonin receptor fragment peptide (CRFP) and the bone matrix production was analyzed. Mechanical compression testing was carried out to measure compressive strength, stiffness, and elastic modulus. RESULTS For the ABS scaffolds, there was a 9.8% increase in compressive strength (p < 0.05) in the scaffolds with no pre-coating and the treatment with CRFP, compared to non-treated scaffolds. Similarly, MED610 scaffolds treated with CRFP showed an 11.9% (polylysine pre-coating) and a 20% (no pre-coating) increase (p < 0.01) in compressive strength compared to non-treated scaffolds. CONCLUSIONS MED610 scaffolds are excellent BGS as they support osteoblast growth and show enhanced bone growth with enhanced compressive strength when augmented with CRFP.
Collapse
|
43
|
Thermal Deformations of Thermoplast during 3D Printing: Warping in the Case of ABS. MATERIALS 2021; 14:ma14227070. [PMID: 34832469 PMCID: PMC8620654 DOI: 10.3390/ma14227070] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/28/2021] [Revised: 11/08/2021] [Accepted: 11/18/2021] [Indexed: 11/26/2022]
Abstract
This research focuses on thermal deformations of thermoplast during three-dimensional printing. A filament acrylonitrile butadiene styrene was used, and the main focus was put on warping. Twenty-seven cuboids divided in six categories by their length, height, surface area, color, nozzle temperature and bed temperature were printed by Fused Filament Fabrication 3D printer. The whole process was captured by a thermal camera and the movies were used to analyze the temperature distribution during printing. All printouts were measured and scanned with a 3D scanner in order to highlight any abbreviations from the original digital models. The obtained results were used to formulate some general conclusions on the influence of selected parameters on the warping process. Based on the outcomes of the study, a set of guidelines on how to minimalize warping was proposed.
Collapse
|
44
|
Alshammari YLA, He F, Khan MA. Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene ( ABS) with Various Printing Parameters and Ambient Temperatures. Polymers (Basel) 2021; 13:3737. [PMID: 34771294 PMCID: PMC8587172 DOI: 10.3390/polym13213737] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/09/2021] [Revised: 10/22/2021] [Accepted: 10/25/2021] [Indexed: 11/19/2022] Open
Abstract
Three-dimensional (3D) printing is one of the significant industrial manufacturing methods in the modern era. Many materials are used for 3D printing; however, as the most used material in fused deposition modelling (FDM) technology, acrylonitrile butadiene styrene (ABS) offers good mechanical properties. It is perfect for making structures for industrial applications in complex environments. Three-dimensional printing parameters, including building orientation, layers thickness, and nozzle size, critically affect the crack growth in FDM structures under complex loads. Therefore, this paper used the dynamic bending vibration test to investigate their influence on fatigue crack growth (FCG) rate under dynamic loads and the Paris power law constant C and m. The paper proposed an analytical solution to determine the stress intensity factor (SIF) at the crack tip based on the measurement of structural dynamic response. The experimental results show that the lower ambient temperature, as well as increased nozzle size and layer thickness, provide a lower FCG rate. The printing orientation, which is the same as loading, also slows the crack growth. The linear regression between these parameters and Paris Law's coefficient also proves the same conclusion.
Collapse
|
45
|
Ahmad MN, Ishak MR, Taha MM, Mustapha F, Leman Z. Rheological and Morphological Properties of Oil Palm Fiber-Reinforced Thermoplastic Composites for Fused Deposition Modeling (FDM). Polymers (Basel) 2021; 13:polym13213739. [PMID: 34771297 PMCID: PMC8587635 DOI: 10.3390/polym13213739] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/26/2021] [Revised: 10/13/2021] [Accepted: 10/20/2021] [Indexed: 12/03/2022] Open
Abstract
Fused deposition modelling (FDM) is a filament-based rapid prototyping technology that allows new composite materials to be introduced into the FDM process as long as they can be manufactured in feedstock filament form. The purpose of this research was to analyze the rheological behavior of oil palm fiber-reinforced acrylonitrile butadiene styrene (ABS) composites when used as a feedstock material, as well as to determine the best processing conditions for FDM. The composite’s shear thinning behavior was observed, and scanning electron microscopy was used to reveal its composition. The morphological result found that there was a good fiber/matrix adhesion with a 3 wt% fiber loading, as no fiber pullouts or gaps developed between the oil palm fiber and ABS. However, some pores and fiber pullouts were found with a 5 and 7 wt% fiber loading. Next, the rheological results showed that the increment of fiber content (wt%) increased the viscosity. This discovery can definitely be used in the extrusion process for making wire filament for FDM. The shear thinning effect was increased by adding 3, 5, or 7 wt% of oil palm fiber. The non-Newtonian index (n) of the composites increased as the number of shear rates increased, indicating that the fiber loading had a significant impact on the rheological behavior. As the fiber loading increased, the viscosity and shear stress values increased as well. As a result, oil fiber reinforced polymer composites can be used as a feedstock filament for FDM.
Collapse
|
46
|
Pera O, Membrive I, Lambisto D, Quera J, Fernandez-Velilla E, Foro P, Reig A, Rodríguez N, Sanz J, Algara V, Algara M. Validation of 3D printing materials for high dose-rate brachytherapy using ionisation chamber and custom phantom. Phys Med Biol 2021; 66. [PMID: 34464938 DOI: 10.1088/1361-6560/ac226b] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/20/2021] [Accepted: 08/31/2021] [Indexed: 11/12/2022]
Abstract
Methods.Measurements were taken with the Exradin A20 (Standard Imaging) ionisation chamber, and the 'homemade' MARM phantom was made with the 3D Ultimaker 2+ printer using PLA material. The material used for validation was ABS Medical from Smart Materials 3D. The irradiation was undertaken with a192Ir source by means of Varian's GammaMed Plus iX HDR equipment. EBT3 films were used to run additional tests. We compared different measurements for PLA, ABS Medical, and water. Additional validation methods, described in the bibliography, were also compared.Results.The measurements with the ionisation chamber that we obtained using the MARM phantom with PLA and ABS within the clinically relevant range (0.5-1.5 cm) differ with respect to the measures in the water reference, by 2.3% and 0.94%, respectively.Discussion.The literature describes highly heterogeneous validation methods, complicating the performance of systematic reviews and comparisons between materials. Thus, creating a phantom represents a single effort that will quickly pay off. This system enables comparisons, ensuring that geometric conditions remain stable-something that is not always possible with radiochromic films. The use of a calibrated ionisation chamber in the corresponding energy range, combined with the 'homemade' MARM phantom applied according to the proposed methodology, allows a differentiation between the attenuation of the material itself and the drop in the dose due to distance.Conclusion.The validation method for 3D printing materials, using an ionisation chamber and the MARM PLA phantom, represents an accessible, standardisable solution for manufacturing brachytherapy applicators.
Collapse
|
47
|
Keshavamurthy R, Tambrallimath V, Rajhi AA, R. M SA, Patil AY, Yunus Khan TM, Makannavar R. Influence of Solid Lubricant Addition on Friction and Wear Response of 3D Printed Polymer Composites. Polymers (Basel) 2021; 13:polym13172905. [PMID: 34502945 PMCID: PMC8434245 DOI: 10.3390/polym13172905] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/13/2021] [Revised: 08/23/2021] [Accepted: 08/25/2021] [Indexed: 11/16/2022] Open
Abstract
In this study, acrylonitrile butadiene styrene (ABS) and graphite powder—a solid lubricant—were filled and characterized for friction and wear responses. The fused deposition modeling (FDM) technique was utilized to synthesize ABS–graphite composites. A twin-screw extrusion approach was employed to create the composite filament of graphite–ABS that is suitable for the FDM process. Three graphite particle ratios ranging from 0% to 5% were explored in the ABS matrix. The wear and friction properties of ABS composites were examined using a pin on disc tribometer at varied sliding velocities and weights. As a result of the graphite addition in the ABS matrix, weight losses for FDM components as well as a decreased coefficient of friction were demonstrated. Furthermore, as the graphite weight percentage in the ABS matrix grows the value of friction and wear loss decreases. The wear mechanisms in graphite filled ABS composites and ABS were extensively examined using scanning electron microscopy and confocal microscopy.
Collapse
|
48
|
He F, Khan M. Effects of Printing Parameters on the Fatigue Behaviour of 3D-Printed ABS under Dynamic Thermo-Mechanical Loads. Polymers (Basel) 2021; 13:2362. [PMID: 34301117 PMCID: PMC8309628 DOI: 10.3390/polym13142362] [Citation(s) in RCA: 22] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/11/2021] [Revised: 07/12/2021] [Accepted: 07/14/2021] [Indexed: 01/11/2023] Open
Abstract
Fused deposition modelling (FDM) is the most widely used additive manufacturing process in customised and low-volume production industries due to its safe, fast, effective operation, freedom of customisation, and cost-effectiveness. Many different thermoplastic polymer materials are used in FDM. Acrylonitrile butadiene styrene (ABS) is one of the most commonly used plastics owing to its low cost, high strength and temperature resistance. The fabricated FDM ABS parts commonly work under thermo-mechanical loads in actual practice. For producing FDM ABS components that show high fatigue performance, the 3D printing parameters must be effectively optimized. Hence, this study evaluated the bending fatigue performance for FDM ABS beams under different thermo-mechanical loading conditions with varying printing parameters, including building orientations, nozzle size, and layer thickness. The combination of three building orientations (0°, ±45°, and 90°), three nozzle sizes (0.4, 0.6, and 0.8 mm) and three-layer thicknesses (0.05, 0.1, and 0.15 mm) were tested at different environmental temperatures ranging from 50 to 70 °C. The study attempted to find the optimal combination of the printing parameters to achieve the best fatigue behaviour of the FDM ABS specimen. The experiential results showed that the specimen with 0° building orientation, 0.8 mm filament width, and 0.15 mm layer thickness vibrated for the longest time before the fracture at each temperature. Both a larger nozzle size and thicker layer height can increase the fatigue life. It was concluded that printing defects significantly decreased the fatigue life of the 3D-printed ABS beam.
Collapse
|
49
|
Gripon L, Belyamani I, Legros B, Seaudeau-Pirouley K, Lafranche E, Cauret L. Brominated flame retardants extraction from waste electrical and electronic equipment-derived ABS using supercritical carbon dioxide. WASTE MANAGEMENT (NEW YORK, N.Y.) 2021; 131:313-322. [PMID: 34218064 DOI: 10.1016/j.wasman.2021.06.020] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/13/2021] [Revised: 06/13/2021] [Accepted: 06/21/2021] [Indexed: 06/13/2023]
Abstract
Persistent organic pollutants such as brominated flame retardants represent a major problem in the end-of-life of polymer materials. This study investigates the extraction of brominated flame retardants (BFR) from real waste electrical and electronic equipment (WEEE) using supercritical carbon dioxide (sc-CO2). Sc-CO2 is a non-toxic solvent which possesses intermediate properties between liquids and gases which confer it high diffusivity and solubility. A batch of WEEE-derived acrylonitrile-butadienestyrene (ABS) was first characterized to determine its bromine and BFR composition which was found to be four times higher than the regulation limit set in 2019. Then, different parameters of the sc-CO2 process such as temperature, pressure, granulometry and the use of a co-solvent were studied to estimate the effect of each one on the BFR extraction efficiency. With the view to determine the recyclability of the treated polymer, the impact of the extraction process on the polymer material was also studied by Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC) and Size Exclusion Chromatography (SEC). The extraction process performed on <500 µm particle size sample at 40 °C and 500 bars during 6 h and using ethanol as a co-solvent allowed to remove 43.5 ± 0.9% of bromine, which was the maximum extraction rate obtained. Sc-CO2 extraction was found to be an efficient technique to remove tetrabromobisphenol A (TBBPA) but the tested conditions did not allow to remove enough polybromodiphenylethers (PBDE) to satisfy the regulation. Sc-CO2 process seems to be a promising pre-treatment method prior to mechanical recycling as no degradation effect on the polymer matrix was observed.
Collapse
|
50
|
Singh B, Kumar R, Chohan JS, Singh S, Pruncu CI, Scutaru ML, Muntean R. Investigations on Melt Flow Rate and Tensile Behaviour of Single, Double and Triple-Sized Copper Reinforced Thermoplastic Composites. MATERIALS (BASEL, SWITZERLAND) 2021; 14:3504. [PMID: 34201711 PMCID: PMC8269551 DOI: 10.3390/ma14133504] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/28/2021] [Revised: 06/14/2021] [Accepted: 06/16/2021] [Indexed: 11/30/2022]
Abstract
Thermoplastic composite materials are emerging rapidly due to the flexibility of attaining customized mechanical and melt flow properties. Due to high ductility, toughness, recyclability, and thermal and electrical conductivity, there is ample scope of using copper particles in thermoplastics for 3d printing applications. In the present study, an attempt was made to investigate the Melt Flow Index (MFI), tensile strength, and electrical and thermal conductivity of nylon 6 and ABS (acrylonitrile butadiene styrene) thermoplastics reinforced with copper particles. Thus, the experiments were conducted by adding different-sized copper particles (100 mesh, 200 mesh, and 400 mesh) in variable compositions (0% to 10%) to ABS and nylon 6 matrix. The impact of single, double, and triple particle-sized copper particles on MFI was experimentally investigated followed by FTIR and SEM analysis. Also, the tensile, electrical, and thermal conductivity testing were done on filament made by different compositions. In general, higher fluidity and mechanical strength were obtained while using smaller particles even with higher concentrations (up to 8%) due to improved bonding strength and adhesion between the molecular chains. Moreover, thermal and electrical conductivity was improved with an increase in concentration of copper particles.
Collapse
|