Silicone Rubber Composites Reinforced by Carbon Nanofillers and Their Hybrids for Various Applications: A Review

Without fillers, rubber types such as silicone rubber exhibit poor mechanical, thermal, and electrical properties. Carbon black (CB) is traditionally used as a filler in the rubber matrix to improve its properties, but a high content (nearly 60 per hundred parts of rubber (phr)) is required. However, this high content of CB often alters the viscoelastic properties of the rubber composite. Thus, nowadays, nanofillers such as graphene (GE) and carbon nanotubes (CNTs) are used, which provide significant improvements to the properties of composites at as low as 2–3 phr. Nanofillers are classified as those fillers consisting of at least one dimension below 100 nanometers (nm). In the present review paper, nanofillers based on carbon nanomaterials such as GE, CNT, and CB are explored in terms of how they improve the properties of rubber composites. These nanofillers can significantly improve the properties of silicone rubber (SR) nanocomposites and have been useful for a wide range of applications, such as strain sensing. Therefore, carbon-nanofiller-reinforced SRs are reviewed here, along with advancements in this research area. The microstructures, defect densities, and crystal structures of different carbon nanofillers for SR nanocomposites are characterized, and their processing and dispersion are described. The dispersion of the rubber composites was reported through atomic force microscopy (AFM), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The effect of these nanofillers on the mechanical (compressive modulus, tensile strength, fracture strain, Young’s modulus, glass transition), thermal (thermal conductivity), and electrical properties (electrical conductivity) of SR nanocomposites is also discussed. Finally, the application of the improved SR nanocomposites as strain sensors according to their filler structure and concentration is discussed. This detailed review clearly shows the dependency of SR nanocomposite properties on the characteristics of the carbon nanofillers.

Bath Electrospinning of Continuous and Scalable Multifunctional MXene-Infiltrated Nanoyarns

Electroactive yarns that are stretchable are desired for many electronic textile applications, including energy storage, soft robotics, and sensing. However, using current methods to produce these yarns, achieving high loadings of electroactive materials and simultaneously demonstrating stretchability is a critical challenge. Here, a one-step bath electrospinning technique is developed to effectively capture Ti₃ C₂ T_x MXene flakes throughout continuous nylon and polyurethane (PU) nanofiber yarns (nanoyarns). With up to ≈90 wt% MXene loading, the resulting MXene/nylon nanoyarns demonstrate high electrical conductivity (up to 1195 S cm^-1 ). By varying the flake size and MXene concentration, nanoyarns achieve stretchability of up to 43% (MXene/nylon) and 263% (MXene/PU). MXene/nylon nanoyarn electrodes offer high specific capacitance in saturated LiClO₄ electrolyte (440 F cm^-3 at 5 mV s^-1 ), with a wide voltage window of 1.25 V and high rate capability (72% between 5 and 500 mV s^-1 ). As strain sensors, MXene/PU yarns demonstrate a wide sensing range (60% under cyclic stretching), high sensitivity (gauge factor of ≈17 in the range of 20-50% strain), and low drift. Utilizing the stretchability of polymer nanofibers and the electrical and electrochemical properties of MXene, MXene-based nanoyarns demonstrate potential in a wide range of applications, including stretchable electronics and body movement monitoring.

Flexible and Transparent Strain Sensors with Embedded Multiwalled Carbon Nanotubes Meshes

Strain sensors combining high sensitivity with good transparency and flexibility would be of great usefulness in smart wearable/flexible electronics. However, the fabrication of such strain sensors is still challenging. In this study, new strain sensors with embedded multiwalled carbon nanotubes (MWCNTs) meshes in polydimethylsiloxane (PDMS) films were designed and tested. The strain sensors showed elevated optical transparency of up to 87% and high sensitivity with a gauge factor of 1140 at a small strain of 8.75%. The gauge factors of the sensors were also found relatively stable since they did not obviously change after 2000 stretching/releasing cycles. The sensors were tested to detect motion in the human body, such as wrist bending, eye blinking, mouth phonation, and pulse, and the results were shown to be satisfactory. Furthermore, the fabrication of the strain sensor consisting of mechanically blading MWCNTs aqueous dispersions into microtrenches of prestructured PDMS films was straightforward, was low cost, and resulted in high yield. All these features testify to the great potential of these sensors in future real applications.

Strain-Enhanced Mobility of Monolayer MoS2

Strain engineering is an important method for tuning the properties of semiconductors and has been used to improve the mobility of silicon transistors for several decades. Recently, theoretical studies have predicted that strain can also improve the mobility of two-dimensional (2D) semiconductors, e.g., by reducing intervalley scattering or lowering effective masses. Here, we experimentally show strain-enhanced electron mobility in monolayer MoS₂ transistors with uniaxial tensile strain, on flexible substrates. The on-state current and mobility are nearly doubled with tensile strain up to 0.7%, and devices return to their initial state after release of the strain. We also show a gate-voltage-dependent gauge factor up to 200 for monolayer MoS₂, which is higher than previous values reported for sub-1 nm thin piezoresistive films. These results demonstrate the importance of strain engineering 2D semiconductors for performance enhancements in integrated circuits, or for applications such as flexible strain sensors.

A Highly Aligned Nanowire-Based Strain Sensor for Ultrasensitive Monitoring of Subtle Human Motion

Achieving highly accurate responses to external stimuli during human motion is a considerable challenge for wearable devices. The present study leverages the intrinsically high surface-to-volume ratio as well as the mechanical robustness of nanostructures for obtaining highly-sensitive detection of motion. To do so, highly-aligned nanowires covering a large area were prepared by capillarity-based mechanism. The nanowires exhibit a strain sensor with excellent gauge factor (≈35.8), capable of high responses to various subtle external stimuli (≤200 µm deformation). The wearable strain sensor exhibits also a rapid response rate (≈230 ms), mechanical stability (1000 cycles) and reproducibility, low hysteresis (<8.1%), and low power consumption (<35 µW). Moreover, it achieves a gauge factor almost five times that of microwire-based sensors. The nanowire-based strain sensor can be used to monitor and discriminate subtle movements of fingers, wrist, and throat swallowing accurately, enabling such movements to be integrated further into a miniaturized analyzer to create a wearable motion monitoring system for mobile healthcare.

Rational Design of a Flexible CNTs@PDMS Film Patterned by Bio-Inspired Templates as a Strain Sensor and Supercapacitor

Flexible devices integrated with sensing and energy storage functions are highly desirable due to their potential application in wearable electronics and human motion detection. Here, a flexible film is designed in a facile and low-cost leaf templating process, comprising wrinkled carbon nanotubes (CNTs) as the conductive layer and patterned polydimethylsiloxane (PDMS) with bio-inspired microstructure as a soft substrate. Assembled from wrinkled CNTs on patterned PDMS film, a strain sensor is realized to possess sensitive resistance response against various deformations, producing a resistance response of 0.34%, 0.14%, and 9.1% under bending, pressing, and 20% strain, respectively. Besides, the strain sensor can reach a resistance response of 3.01 when stretched to 44%. Furthermore, through the electro-deposition of polyaniline, the CNTs film is developed into a supercapacitor, which exhibits a specific capacitance of 176 F g^-1 at 1 A g^-1 and a capacitance retention of 88% after 10 000 cycles. In addition, the fabricated supercapacitor shows super flexibility, delivering a capacitance retention of 98% after 180° bending for 100 cycles, 95% after 45° twisting for 100 cycles, and 98% after 100% stretching for 400 cycles. The superior capacitance stability demonstrates that the design of wrinkled CNTs-based electrodes fixed by microstructures is beneficial to the excellent electrochemical performance.

Bioinspired, Superhydrophobic, and Paper-Based Strain Sensors for Wearable and Underwater Applications

There is currently a growing demand for flexible strain sensors with high performance and water repellency for various applications such as human motion monitoring, sweat or humidity detection, and certain underwater tests. Among these strain sensors, paper-based ones have attracted increasing attention because they coincide with the future development trend of environment-friendly electronic products. However, paper-based electronics are easy to fail when they encounter water and are thus unable to be applied to humid or underwater circumstances. Herein, based on a strategy of coupling bionics inspired by lotus leaf and scorpion, which exhibit superhydrophobic characteristics and ultrasensitive vibration-sensing capacity, respectively, a paper-based strain sensor with high sensitivity and water repellency is successfully fabricated. As a result, the strain sensor exhibits a gauge factor of 263.34, a high strain resolution (0.098%), a fast response time (78 ms), excellent stability over 12,000 cycles, and a water contact angle of 164°. Owing to the bioinspired structures and function mechanisms, the paper-based strain sensor is suitable to not only serve as regular wearable electronics to monitor human motions in real-time but also to detect subtle underwater vibrations, demonstrating its great potential for numerous applications like wearable electronics, water environmental protection, and underwater robots.

MXene-Induced Flexible, Water-Retention, Semi-Interpenetrating Network Hydrogel for Ultra-Stable Strain Sensors with Real-Time Gesture Recognition

As water-saturated polymer networks, hydrogels are a growing family of soft materials that have recently become promising candidates for flexible electronics application. However, it remains still difficult for hydrogel-based strain sensors to achieve the organic unity of mechanical properties, electrical conductivity, and water retention. To address this challenge, based on the template, the excellent properties of MXene nanoflakes (rich surface functional groups, high specific surface area, hydrophilicity, and conductivity) are fully utilized in this study to prepare the P(AA-co-AM)/MXene@PDADMAC semi-interpenetrating network (semi-IPN) hydrogel. The proposed hydrogel continues to exhibit excellent strain response and flexibility after 30 days of storage at room temperature, and its performance do not decrease after 1100 cycles. Considering these characteristics, a hydrogel-based device for converting sign language into Chinese characters is successfully developed and optimized using machine learning. Therefore, this study provides novel insight and application directions for hydrogel families.

Sensitive and Flexible Polymeric Strain Sensor for Accurate Human Motion Monitoring

Flexible electronic devices offer the capability to integrate and adapt with human body. These devices are mountable on surfaces with various shapes, which allow us to attach them to clothes or directly onto the body. This paper suggests a facile fabrication strategy via electrospinning to develop a stretchable, and sensitive poly (vinylidene fluoride) nanofibrous strain sensor for human motion monitoring. A complete characterization on the single PVDF nano fiber has been performed. The charge generated by PVDF electrospun strain sensor changes was employed as a parameter to control the finger motion of the robotic arm. As a proof of concept, we developed a smart glove with five sensors integrated into it to detect the fingers motion and transfer it to a robotic hand. Our results shows that the proposed strain sensors are able to detect tiny motion of fingers and successfully run the robotic hand.

Biomimetic Water-Responsive Self-Healing Epoxy with Tunable Properties

As dynamic cross-linking networks are intrinsically weaker than permanent covalent networks, it is a big challenge to obtain a stiff self-healing polymer using reversible networks. Inspired by the self-healable and mechanically adaptive nature of sea cucumber, we design a water-responsive self-healing polymer system with reversible and permanent covalent networks by cross-linking poly(propylene glycol) with boroxine and epoxy. This double cross-linked structure is self-healing due to the boroxine reversible network as well as showing a room-temperature tensile modulus of 1059 MPa and a tensile stress of 37 MPa, on a par with classic thermosets. The dynamic boroxine bonds provide the self-healing response and enable up to 80% recovery in modulus and tensile strength upon water contact. The system shows superior adhesion to metal substrates by comparison with the commercial epoxy-based structural adhesive. Besides, this system can change modulus from a stiff thermoset to soft rubber (by a factor of 150) upon water stimulus, enabling potential applications of either direct or transform printing for micro/nanofabrication. Moreover, by incorporating conductive nanofillers, it becomes feasible to fabricate self-healing and versatile strain/stress sensors based on a single thermoset, with potential applications in wearable electronics for human healthcare.

Tunnel Magnetoresistance Sensors with Magnetostrictive Electrodes: Strain Sensors

Magnetostrictive tunnel magnetoresistance (TMR) sensors pose a bright perspective in micro- and nano-scale strain sensing technology. The behavior of TMR sensors under mechanical stress as well as their sensitivity to the applied stress depends on the magnetization configuration of magnetic tunnel junctions (MTJ)s with respect to the stress axis. Here, we propose a configuration resulting in an inverse effect on the tunnel resistance by tensile and compressive stresses. Numerical simulations, based on a modified Stoner–Wohlfarth (SW) model, are performed in order to understand the magnetization reversal of the sense layer and to find out the optimum bias magnetic field required for high strain sensitivity. At a bias field of −3.2 kA/m under a 0.2×10-3 strain, gauge factors of 2294 and −311 are calculated under tensile and compressive stresses, respectively. Modeling results are investigated experimentally on a round junction with a diameter of 30±0.2μm using a four-point bending apparatus. The measured field and strain loops exhibit nearly the same trends as the calculated ones. Also, the gauge factors are in the same range. The junction exhibits gauge factors of 2150±30 and −260 for tensile and compressive stresses, respectively, under a −3.2 kA/m bias magnetic field. The agreement of the experimental and modeling results approves the proposed configuration for high sensitivity and ability to detect both tensile and compressive stresses by a single TMR sensor.

Sensitivity Improvement of Highly Stretchable Capacitive Strain Sensors by Hierarchical Auxetic Structures

Highly stretchable sensors that can detect large strains are useful in deformable systems, such as soft robots and wearable devices. For stretchable strain sensors, two types of sensing methods exist, namely, resistive and capacitive. Capacitive sensing has several advantages over the resistive type, such as high linearity, repeatability, and low hysteresis. However, the sensitivity (gauge factor) of capacitive strain sensors is theoretically limited to 1, which is much lower than that of the resistive-type sensors. The objective of this study is to improve the sensitivity of highly stretchable capacitive strain sensors by integrating hierarchical auxetic structures into them. Auxetic structures have a negative Poisson's ratio that causes increase in change in capacitance with applied strains, and thereby improving sensitivity. In order to prove this concept, we fabricate and characterize two sensor samples with planar dimensions 60 mm × 16 mm. The samples have an acrylic elastomer (3M, VHB 4905) as the dielectric layer and a liquid metal (eutectic gallium-indium) for electrodes. On both sides of the sensor samples, hierarchical auxetic structures made of a silicone elastomer (Dow Corning, Sylgard 184) are attached. The samples are tested under strains up to 50% and the experimental results show that the sensitivity of the sensor with the auxetic structure exceeds the theoretical limit. In addition, it is observed that the sensitivity of this sensor is roughly two times higher than that of a sensor without the auxetic structure, while maintaining high linearity (R² = 0.995), repeatability (≥10⁴ cycles), and low hysteresis.

Breathable and Skin-Mountable Strain Sensor with Tunable Stretchability, Sensitivity, and Linearity via Surface Strain Delocalization for Versatile Skin Activities' Recognition

Metal film/elastomer-based strain sensors usually exhibit small rupture strain (<5%) because of the strain localization and necking effect of the metal film under tension. To achieve both high stretchability and wide linear region is still challenging for metal film-based strain sensors. Here, we propose a low-cost yet effective strategy for fabricating ultrathin, breathable, and skin-mountable strain sensors with high sensitivity (gauge factor from 7.2 to 474.8), high stretchability (up to 140%), and good linearity by regulating the surface strain delocalization in the metal film on elastomer substrate. On the basis of this phenomenon of strain delocalization, the sensitivity and linearity are further enhanced based on a novel diffraction-induced Au film with gradient thickness. Meanwhile, by means of the strain redistribution and Poisson effect, a novel biaxial strain sensor is designed for recognition of complex human motion. On the basis of the enhanced stretchability, linearity, skin-mountable, and breathable properties, the low-cost metal film-based strain sensors can be broadened as disposable wearables for human motion detection, emotional expression recognition, human interaction, and virtual reality.

Strong, Tough, and Anti-Swelling Supramolecular Conductive Hydrogels for Amphibious Motion Sensors

Conductive polymer hydrogels (CPHs) are widely employed in emerging flexible electronic devices because they possess both the electrical conductivity of conductors and the mechanical properties of hydrogels. However, the poor compatibility between conductive polymers and the hydrogel matrix, as well as the swelling behavior in humid environments, greatly compromises the mechanical and electrical properties of CPHs, limiting their applications in wearable electronic devices. Herein, a supramolecular strategy to develop a strong and tough CPH with excellent anti-swelling properties by incorporating hydrogen, coordination bonds, and cation-π interactions between a rigid conducting polymer and a soft hydrogel matrix is reported. Benefiting from the effective interactions between the polymer networks, the obtained supramolecular hydrogel has homogeneous structural integrity, exhibiting remarkable tensile strength (1.63 MPa), superior elongation at break (453%), and remarkable toughness (5.5 MJ m-3 ). As a strain sensor, the hydrogel possesses high electrical conductivity (2.16 S m-1 ), a wide strain linear detection range (0-400%), and excellent sensitivity (gauge factor = 4.1), sufficient to monitor human activities with different strain windows. Furthermore, this hydrogel with high swelling resistance has been successfully applied to underwater sensors for monitoring frog swimming and underwater communication. These results reveal new possibilities for amphibious applications of wearable sensors.

Stretchable and Sensitive Silver Nanowire-Hydrogel Strain Sensors for Proprioceptive Actuation

Safer human-robot interactions mandate the adoption of proprioceptive actuation. Strain sensors can detect the deformation of tools and devices in unstructured and capricious environments. However, such sensor integration in surgical/clinical settings is challenging due to confined spaces, structural complexity, and performance losses of tools and devices. Herein, we report a highly stretchable skin-like strain sensor based on a silver nanowire (AgNW) layer and hydrogel substrate. Our facile fabrication method utilizes thermal annealing to modulate the gauge factor (GF) by forming multidimensional wrinkles and a layered conductive network. The developed AgNW-hydrogel (AGel) sensors sustain and exhibit a strain-sensitive profile (max. GF = ∼70) with high stretchability (200%). Due to its conformability, the sensor demonstrates efficacy in integration and motion monitoring with minimal mechanical constraints. We provide contextual cognizance of tooltip during a transoral procedure by incorporating AGel sensors and showing the fabrication methodology's versatility by developing a hybrid self-sensing actuator with real-time performance feedback.

Recent Progress in Conducting Polymer Composite/Nanofiber-Based Strain and Pressure Sensors

The Conducting of polymers belongs to the class of polymers exhibiting excellence in electrical performances because of their intrinsic delocalized π- electrons and their tunability ranges from semi-conductive to metallic conductive regime. Conducting polymers and their composites serve greater functionality in the application of strain and pressure sensors, especially in yielding a better figure of merits, such as improved sensitivity, sensing range, durability, and mechanical robustness. The electrospinning process allows the formation of micro to nano-dimensional fibers with solution-processing attributes and offers an exciting aspect ratio by forming ultra-long fibrous structures. This review comprehensively covers the fundamentals of conducting polymers, sensor fabrication, working modes, and recent trends in achieving the sensitivity, wide-sensing range, reduced hysteresis, and durability of thin film, porous, and nanofibrous sensors. Furthermore, nanofiber and textile-based sensory device importance and its growth towards futuristic wearable electronics in a technological era was systematically reviewed to overcome the existing challenges.

Ultrastretchable Fiber Sensor with High Sensitivity in Whole Workable Range for Wearable Electronics and Implantable Medicine

Fast progress in material science has led to the development of flexible and stretchable wearable sensing electronics. However, mechanical mismatches between the devices and soft human tissue usually impact the sensing performance. An effective way to solve this problem is to develop mechanically superelastic and compatible sensors that have high sensitivity in whole workable strain range. Here, a buckled sheath-core fiber-based ultrastretchable sensor with enormous stain gauge enhancement is reported. Owing to its unique sheath and buckled microstructure on a multilayered carbon nanotube/thermal plastic elastomer composite, the fiber strain sensor has a large workable strain range (>1135%), fast response time (≈16 ms), high sensitivity (GF of 21.3 at 0-150%, and 34.22 at 200-1135%), and repeatability and stability (20 000 cycles load/unload test). These features endow the sensor with a strong ability to monitor both subtle and large muscle motions of the human body. Moreover, attaching the sensor to a rat tendon as an implantable device allowes quantitative evaluation of tendon injury rehabilitation.

Self-Repairing, Large Linear Working Range Shape Memory Carbon Nanotubes/Ethylene Vinyl Acetate Fiber Strain Sensor for Human Movement Monitoring

Flexible strain sensors have shown great application value in wearable devices. In the past decades, researchers have spent numerous efforts on developing high-stretchability, excellent dynamic durability, and large linear working range flexible strain sensors and shaped a series of important research results. However, the viscoelasticity of the elastic polymer is always a big challenge to develop a flexible sensor. Here, to overcome this challenge, we developed a novel self-repairing carbon nanotubes/ethylene vinyl acetate (CNTs/EVA) fiber strain sensor prepared by embedding the CNTs on the surface of the swollen shape memory EVA fiber via the ultrasonic method. The CNTs/EVA fiber strain sensors responded with significant results, with high stretchability (190% strain), large linear working range (up to 88% strain), excellent dynamic durability (5000 cycles), and fast response speed (312 ms). In addition, the permanently damaged conductive network of the strain sensors, caused by the viscoelasticity of elastic polymer, can restore above the transforming temperature of the shape memory CNTs/EVA fiber. Moreover, the performance of the restored strain sensors was almost as same as that of the original strain sensors. Furthermore, human health monitoring tests show that the CNTs/EVA fiber has a broad application prospect for human health monitoring in wearable electronic devices.

Highly Stretchable, Adhesive Ionic Liquid-Containing Nanocomposite Hydrogel for Self-Powered Multifunctional Strain Sensors with Temperature Tolerance

The demand for wearable sensors consisting of multifunctional conductive hydrogels with fatigue resistance and adhesion properties is rising. More importantly, it is necessary to improve the freezing tolerance and dehydration resistance of hydrogels to avoid performance degradation in harsh environments. Herein, a robust nanocomposite ionogel was fabricated in [EMIM][Cl] ionic liquid and clay nanosheets were used as physical cross-linkers through rapid UV polymerization. The excellent mechanical properties, repeated self-adhesion to various substrates, freezing tolerance, and anti-drying properties were integrated into the nanocomposite ionic liquid hydrogel. The addition of clay nanosheets Laponite XLG endowed the ionogel with a high stretchability of up to 1200% and a tensile strength of up to 0.14 MPa, and the ionogel could be recovered when the external force was released. Ascribing to ionic liquids, the nanocomposite ionogel displayed ionic conductivity and temperature tolerance. An ionogel battery with a 0.72 V output voltage was formed by assembling the ionogel with a layer of zinc and copper sheet on each side to realize the conversion from chemical energy to electrical energy. The maximum voltage could reach 2.8 V when the four units are combined, which could provide energy for an LED bulb and could be used as a self-powered strain sensor under harsh conditions. In this work, a multifunctional ionogel self-powered sensor is proposed, which has potential applications in the fields of electronic skin, human-machine interaction, and biosensors over a wide temperature range.

Highly Sensitive Strain Sensors Based on Molecules-Gold Nanoparticles Networks for High-Resolution Human Pulse Analysis

High-performance flexible strain sensors are key components for the next generation of wearable health monitoring devices. Here, the authors have fabricated a novel strain sensor based on gold nanoparticles (AuNPs) interconnected by flexible and responsive molecular linkers. The combination of conductive AuNPs (25 nm in diameter) with tetra(ethylene glycol) dithiol (SH-TEG-SH) linkers yields a covalent 3D network which can be directly deposited onto prepatterned flexible supports exposing interdigitated Au electrodes. The electrically insulating nature of the linkers effectively defines the tunneling modulated charge transfer through the AuNPs network. When compressive/tensile strain is applied, the molecular linkers adopt a compressed/stretched conformation thus decreasing/increasing the interparticle distance, ultimately yielding an exponential increase/decrease of the tunneling current when voltage is applied. The strain sensor displays state-of-the-art performances including a highly sensitive response to both tensile and compressive strain, as quantified by a high gauge factor (GF≈126) combined with other superior sensing properties like high flexibility, short response time (16.1 ms), and good robustness (>2000 cycles). Finally, the applicability of the device for health monitoring is demonstrated: high-resolution artery pulse waves are acquired by placing the strain sensor onto the skin allowing the extraction of important physical parameters for human-health assessment.

Wide-Range Strain Sensors Based on Highly Transparent and Supremely Stretchable Graphene/Ag-Nanowires Hybrid Structures

The increasing demand of electronic devices for physical motion detection has encouraged the development of highly elastic strain sensors. Especially, to capture wide-range physical movements, supremely stretchable and wide-range strain sensors are required. Here, a novel transparent, bendable, stretchable, and wide-range strain sensor based on a sandwich-like stacked graphene and Ag-nanowires hybrid structures is reported. The hybrid structures on 200% pre-stretched polyacrylate (PAC) are patterned which possess good bendability up to 2 mm radius, impressive stretchability up to 200% and comparatively low sheet resistance ≈200 Ω sq^-1 with transparency 85%. Pre-stretched PAC technique enables the sensor to work well at extremely high strains and to sense the multidirectional strains efficiently. The Ag-nanowires pattern on PAC is fabricated via the bubble-template method, by which a uniform distribution of Ag-nanowires is achieved with significant connectivity throughout the surface. This not only decreases the power consumption but also enhances the sensitivity of the strain sensor. The demonstrated strain sensor is capable to sense strains between 5% and 200%, and the response time for this sensation is <1 ms.

Hierarchical Reduced Graphene Oxide Ridges for Stretchable, Wearable, and Washable Strain Sensors

Recently, flexible and wearable devices are increasingly in demand and graphene has been widely used due to its exceptional chemical, mechanical and electrical properties. Building complex buckling patterns of graphene is an essential strategy to increase its flexible and stretchable properties. Herein, a facile dimensionally controlled four-dimensional (4D) shrinking method was proposed to generate hierarchical reduced graphene oxide (rGO) buckling patterns on curved substrates mimicking different parts of the uniforms. The reduced graphene oxide ridges (rGORs) generated on the spherical substrate seem isotropic, while those generated on the cylindrical substrate are obviously more hierarchical or oriented, especially when the cylindrical substrate are shrinking via two steps. The oriented rGORs are superhydrophobic and strain sensitive but obviously anisotropic along the axial and circumferential directions. The sensitivity of rGORs along the axial direction is much higher than those along the circumferential direction. In addition, the intrinsic solvent barrier property of graphene enables the crack-free rGORs an excellent chemical protective performance, withstanding DCM immersion for more than 2.5 h. The flexible rGORs-based strain sensors can be used to detect both large and subtle human motions and activities by achieving high sensitivity (maximum gauge factor up to 48), high unidirectional stretchability (300-530%), and ultrahigh areal stretchability (up to 2690%). Excellent durability was also demonstrated for human motion monitoring with resistance to hand rubbing, ultrasonic cleaning, machine washing, and chemical immersion.

Fully Printed Stretchable and Multifunctional E-Textiles for Aesthetic Wearable Electronic Systems

Electronic textiles (e-textiles) that combine the wearing comfort of textiles and the functionality of soft electronics are highly demanded in wearable applications. However, fabricating robust high-performance stretchable e-textiles with good abrasion resistance and high-resolution aesthetic patterns for high-throughput manufacturing and practical applications remains challenging. Herein, the authors report a new multifunctional e-textile fabricated via screen printing of the water-based silver fractal dendrites conductive ink. The as-fabricated e-textiles spray-coated with the invisible waterproofing agent exhibit superior flexibility, water resistance, wearing comfort, air permeability, and abrasion resistance, achieving a low sheet resistance of 0.088 Ω sq^-1 , high stretchability of up to 154%, and excellent dynamic stability for over 1000 cyclic testing (ε = 100%). The printed e-textiles can be explored as strain sensors and ultralow voltage-driven Joule heaters driven for personalized thermal management. They finally demonstrate an integrated aesthetic smart clothing made of their multifunctional e-textiles for human motion detection and body-temperature management. The printed e-textiles provide new opportunities for developing novel wearable electronics and smart clothing for future commercial applications.

A Strand Entangled Supramolecular PANI/PAA Hydrogel Enabled Ultra-Stretchable Strain Sensor

Hydrogel electronics have attracted growing interest for emerging applications in personal healthcare management, human-machine interaction, etc. Herein, a "doping then gelling" strategy to synthesize supramolecular PANI/PAA hydrogel with a specific strand entangled network is proposed, by doping the PANI with acrylic acid (AA) monomers to avoid PANI aggregation. The high-density electrostatic interaction between PAA and PANI chains serves as a dynamic bond to initiate the strand entanglement, enabling PAA/PANI hydrogel with ultra-stretchability (2830%), high breaking strength (120 kPa), and rapid self-healing properties. Moreover, the PAA/PANI hydrogel-based sensor with a high strain sensitivity (gauge factor = 12.63), a rapid responding time (222 ms), and a robust conductivity-based sensing behavior under cyclic stretching is developed. A set of strain sensing applications to precisely monitor human movements is also demonstrated, indicating a promising application prospect as wearable devices.

A Self-Assembled, Low-Cost, Microstructured Layer for Extremely Stretchable Gold Films

We demonstrate a simple, low-cost, and green approach to deposit a microstructured coating on the silicone elastomer polydimethylsiloxane (PDMS) that can be coated with gold to produce highly stretchable and conductive films. The microstructured coating is fabricated using an aqueous emulsion of poly(vinyl acetate) (PVAc): common, commercially available white glue. The aqueous glue emulsion self-assembles on the PDMS surface to generate clustered PVAc globules, which can be conformally coated with gold. The microstructured surface provides numerous defect sites that localize strain when the structure is stretched, resulting in the initiation of numerous microcracks. As the structure is further elongated, the microcracks interact with one another, preventing long-range crack propagation and thus preserving the conduction pathway. The resistance of PDMS/glue/gold structures remains remarkably low (23 times the initial resistance) up to 65% elongation, making these structure useful as stretchable interconnects. Decreasing the concentration of the PVAc aqueous emulsion reduces the density of defect sites of the microstructure, which increases the change in resistance of the gold films with stretching. In this way, we can tune the resistance changes of the PDMS/glue/gold structures and increase their sensitivity to strain. We demonstrate the use of these structures as wearable, soft strain sensors.