Tough, Self-Healing, and Conductive Elastomer ─Ionic PEGgel

Ionically conductive elastomers are necessary for realizing human-machine interfaces, bioelectronic applications, or durable wearable sensors. Current design strategies, however, often suffer from solvent leakage and evaporation, or from poor mechanical properties. Here, we report a strategy to fabricate ionic elastomers (IHPs) demonstrating high conductivity (0.04 S m-1), excellent electrochemical stability (>60,000 cycles), ultra-stretchability (up to 1400%), high toughness (7.16 MJ m-3), and fast self-healing properties, enabling the restoration of ionic conductivity within seconds, as well as no solvent leakage. The ionic elastomer is composed of in situ formed physically cross-linked poly(2-hydroxyethyl methacrylate) networks and poly(ethylene glycol) (PEG). The long molecular chains of PEG serve as a solvent for dissolving electrolytes, improve its long-term stability, reduce solvent leakage, and ensure the outstanding mechanical properties of the IHP. Surprisingly, the incorporation of ions into PEG simultaneously enhances the strength and toughness of the elastomer. The strengthening and toughening mechanisms were further revealed by molecular simulation. We demonstrate an application of the IHPs as (a) flexible sensors for strain or temperature sensing, (b) skin electrodes for recording electrocardiograms, and (c) a tough and sensing material for pneumatic artificial muscles. The proposed strategy is simple and easily scalable and can further inspire the design of novel ionic elastomers for ionotronics applications.

Strain-Enhanced Mobility of Monolayer MoS2

Strain engineering is an important method for tuning the properties of semiconductors and has been used to improve the mobility of silicon transistors for several decades. Recently, theoretical studies have predicted that strain can also improve the mobility of two-dimensional (2D) semiconductors, e.g., by reducing intervalley scattering or lowering effective masses. Here, we experimentally show strain-enhanced electron mobility in monolayer MoS₂ transistors with uniaxial tensile strain, on flexible substrates. The on-state current and mobility are nearly doubled with tensile strain up to 0.7%, and devices return to their initial state after release of the strain. We also show a gate-voltage-dependent gauge factor up to 200 for monolayer MoS₂, which is higher than previous values reported for sub-1 nm thin piezoresistive films. These results demonstrate the importance of strain engineering 2D semiconductors for performance enhancements in integrated circuits, or for applications such as flexible strain sensors.

High-Strength and Extensible Electrospun Yarn for Wearable Electronics

Stretchable conductive yarns have received significant consideration in the direction of wearable and flexible electronics. Wearable electronic structures need strong materials to assure stability, durability, and an extensive range of strain to develop their applications. Therefore, manufacturing high-performance yarn-based devices with ultrarobustness and great stretchability with a simple, cost-effective, and scalable method remains a great challenge for wearable electronics. Here, a highly stretchable yarn with high performance is fabricated, which comprises a core TPU nanoyarn, successively decorated with a liquid metal (LM) layer, and a protective outer nanofiber layer. The ultrarobust (40 MPa) and high-strain (548%) conducting yarn presents potential applications in assembling strain sensors. Moreover, such a unique conductive yarn can be used as a highly deformable, stretchable conductor to charge a mobile phone or for data transfer, a sensor to monitor human activities, and as an effective control for a hand robot as well as for smart thermal management textile application. This research gives promising applications in the field of flexible and wearable electronics.

Advanced Fiber-Shaped Aqueous Zn Ion Battery Integrated with Strain Sensor

Multifunctional batteries have attracted increasing attention, offering additional functionalities beyond the conventional batteries. Herein, we report a fiber-shaped Zn ion battery that not only acts as a high-performance power supply but also provides a sensing function to monitor human motions. Titanium fiber coated with α-MnO₂ nanoflowers is exploited as the cathode for the fiber-shaped Zn ion battery, taking full advantage of such unique three-dimensional nanoflower structures of α-MnO₂ with a large electrochemically active surface area and fast electrochemical reaction kinetics. Thus, the obtained fiber-shaped Zn ion battery shows a high capacity of 280 mAh g^-1 at 0.1 A g^-1, resulting in a notable energy density of 396 Wh kg^-1, good stability (capacity retention of 80.6% after 300 cycles), and high flexibility. As a demonstration, an electronic watch and five LEDs are successfully driven by two fiber-shaped Zn ion batteries. Furthermore, the fiber-shaped Zn ion battery is integrated with a strain sensor based on a carbon nanotube/polydimethylsiloxane film, offering good sensitivity to monitor motions of different body parts, such as the wrist, finger, elbow, and knee. This work provides insights into multifunctional battery applications for next-generation wearable electronics.

Low-Powered and Resilient IR-Based Pigmented Soft Optoelectronic Sensors

Soft optoelectronic sensors capable of multimodal sensing have high repeatability, which makes them an attractive choice for applications requiring deformable sensors. A weakness of these sensors is the constant supply of electrical power input required to pass the light signal through their core, which can lead to excessive power requirements for portable devices. Using an infrared (IR) spectrum signal that requires very low power for signal propagation should help alleviate this issue. However, soft optoelectronic sensors can be easily disturbed by external light sources or even suffer from cross-interference, and IR-based sensors are more susceptible to such interferences since IR wavelengths can penetrate the cladding material generally used in soft optical waveguides. This paper presents a highly stretchable low-powered IR-based soft optoelectronic stretchable sensor with pigmented cladding capable of multimodal sensing. The use of an IR-spectrum signal makes it consume a fraction of the power of what a visible spectrum-based optoelectronic sensor would consume. Pigmented elastomers are used as the cladding of the waveguides of these sensors, which makes them highly resilient. These sensors are embedded in a resilient soft robotic gripper capable of controlling its contact force even with significant external disturbances.

High-Stretchability, Ultralow-Hysteresis ConductingPolymer Hydrogel Strain Sensors for Soft Machines

Highly stretchable strain sensors based on conducting polymer hydrogel are rapidly emerging as a promising candidate toward diverse wearable skins and sensing devices for soft machines. However, due to the intrinsic limitations of low stretchability and large hysteresis, existing strain sensors cannot fully exploit their potential when used in wearable or robotic systems. Here, a conducting polymer hydrogel strain sensor exhibiting both ultimate strain (300%) and negligible hysteresis (<1.5%) is presented. This is achieved through a unique microphase semiseparated network design by compositing poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) nanofibers with poly(vinyl alcohol) (PVA) and facile fabrication by combining 3D printing and successive freeze-thawing. The overall superior performances of the strain sensor including stretchability, linearity, cyclic stability, and robustness against mechanical twisting and pressing are systematically characterized. The integration and application of such strain sensor with electronic skins are further demonstrated to measure various physiological signals, identify hand gestures, enable a soft gripper for objection recognition, and remote control of an industrial robot. This work may offer both promising conducting polymer hydrogels with enhanced sensing functionalities and technical platforms toward stretchable electronic skins and intelligent robotic systems.

Hysteresis-Free Double-Network Hydrogel-Based Strain Sensor for Wearable Smart Bioelectronics

Hydrogel-based electronics have attracted substantial attention in the field of biological engineering, energy storage devices, and soft actuators due to their resemblance to living tissues, biocompatibility, tunable softness, and consolidated structures. However, combining the properties of quick resilience, hysteresis-free, and robust mechanical properties in physically cross-linked hydrogels is still a great challenge. Herein, we present a vinyl hybrid silica nanoparticle (VSNPs)/polyacrylamide (PAAm)/alginate double-network hydrogel-based strain sensor with the characteristics of quick resilience, hysteresis-free, and a low limit of detection (LOD). The physical cross-linking among PAAm chains and covalent cross-linking between PAAm, alginate, and N,N-methylenebisacrylamide chains promotes excellent mechanical properties. Moreover, the incorporation of VSNPs reinforces the mechanical strength by the dynamic cross-linking of the PAAm network to maintain the integrity of the hydrogel and works as a stress buffer to dissipate energy. The as-prepared hydrogel-based sensor exhibits a strain sensitivity (i.e., gauge factor) of 1.73 (up to 100% strain), a response time of 0.16 s, an ultra-low electrical hysteresis of 2.43%, and a low LOD of 0.4%. The outstanding properties of the hydrogel are further used to illustrate the utility of the sensor in e-skin, ranging from low-strain applications, such as carotid pulse and artificial sound detection, to large bending applications, such as sign language translations. In addition, an efficient and cost-effective synthesis of double-network hydrogel that can overcome the bottleneck of the electromechanical properties of single network hydrogel has potential prospects in soft actuators, tissue engineering, and various biomedical applications.

Bridge Health Monitoring Using Strain Data and High-Fidelity Finite Element Analysis

This article presented a physics-based structural health monitoring (SHM) approach applied to a pretensioned adjacent concrete box beams bridge in order to predict the deformations associated with the presence of transient loads. A detailed finite element model was generated using ANSYS software to create an accurate model of the bridge. The presence of concentrated loads on the deck at different locations was simulated, and a static analysis was performed to quantify the deformations induced by the loads. Such deformations were then compared to the strains recorded by an array of wireless strain gauges during a controlled truckload test performed by an independent third party. The test consisted of twenty low-speed crossings at controlled distances from the bridge parapets using a truck with a certified load. The array was part of a SHM system that consisted of 30 wireless strain gauges. The results of the comparative analysis showed that the proposed physics-based monitoring is capable of identifying sensor-related faults and of determining the load distributions across the box beams. In addition, the data relative to near two-years monitoring were presented and showed the reliability of the SHM system as well as the challenges associated with environmental effects on the strain reading. An ongoing study is determining the ability of the proposed physics-based monitoring at estimating the variation of strain under simulated damage scenarios.

Hierarchical Wrinkles for Tunable Strain Sensing Based on Programmable, Anisotropic, and Patterned Graphene Hybrids

Flexible, stretchable, wearable, and stable electronic materials are widely studied, owing to their applications in wearable devices and the Internet of Things. Because of the demands for both strain-insensitive resistors and high gauge factor (GF) strain-sensitive materials, anisotropic strain sensitivity has been an important aspect of electronic materials. In addition, the materials should have adjustable strain sensitivities. In this work, such properties are demonstrated in reduced graphene oxide (RGO) with hierarchical oriented wrinkle microstructures, generated using the two-step shrinkage of a rubber substrate. The GF values range from 0.15 to 28.32 at 100% strain. For device demonstrations, macrostructure patterns are designed to prepare patterned wrinkling graphene at rubber substrate (PWG@R). Serpentiform curves can be used for the constant-value resistor, combined with the first-grade wrinkles. Strip lines can increase the strain-sensing property, along with the second-grade wrinkles. The patterned sensor exhibits improved GF values range from 0.05 to 49.5. The assembled sensor shows an excellent stability (>99% retention after 600 cycles) with a high GF (49.5). It can monitor the vital signs of the throat and wrist and sense large motions of fingers. Thus, PWG@R-based strain sensors have great potential in various health or motion monitoring fields.

Flexible Equivalent Strain Sensor with Ordered Concentric Circular Curved Cracks Inspired by Scorpion

Slit sensillum, a unique sensing organ on the scorpion's legs, is composed of several cracks with curved shapes. In fact, it is just its particular morphological distribution and structure that endows the scorpions with ultrasensitive sensing capacity. Here, a scorpion-inspired flexible strain sensor with an ordered concentric circular curved crack array (CCA) was designed and fabricated by using an optimized solvent-induced and template transfer combined method. The morphology of the cracks can be effectively controlled by the heating temperature and the lasting time. Instead of the nonuniform stress distribution induced by disordered cracks, ordered concentric circle curved structures are introduced to generate a uniform stress distribution and larger deformation, which can significantly improve the performance of the strain sensor. Thus, the CCA sensor exhibits ultrahigh sensitivity (GF ∼ 7878.6), excellent stability (over 16 000 cycles), and fast response time (110 ms). Furthermore, the CCA sensor was demonstrated to be feasible for monitoring human motions and detecting noncontact vibration signals, indicating its great potential in human-health monitoring and vibration signal detection applications.

Size Prediction and Electrical Performance of Knitted Strain Sensors

Benefitting from the multifunctional properties of knitted fabrics with elasticity, flexibility, and high resilience, knitted strain sensors based on structure and strain performance are widely utilized in sports health due to their adaptability to human movements. However, the fabrication process of common strain sensors mainly relies on experienced technicians to determine the best sensor size through repeated experiments, resulting in significant size errors and a long development cycle. Herein, knitted strain sensors based on plain knit were fabricated with nylon/spandex composite yarn and silver-plated nylon yarn using a flat knitting process. A size prediction model of knitted strain sensors was established by exploring the linear relationship between the conductive area size of samples and knitting parameters via SPSS regression analysis. Combined with stable structures and high performance of good sensitivity, stability, and durability, the knitted strain sensors based on size prediction models can be worn on human skin or garments to monitor different movements, such as pronunciation and joint bending. This research indicated that the reasonable size control of the knitted strain sensor could realize its precise positioning in intelligent garments, exhibiting promising potential in intelligent wearable electronics.

Silicone-Textile Composite Resistive Strain Sensors for Human Motion-Related Parameters

In recent years, soft and flexible strain sensors have found application in wearable devices for monitoring human motion and physiological parameters. Conductive textile-based sensors are good candidates for developing these sensors. However, their robust electro-mechanical connection and susceptibility to environmental factors are still an open challenge to date. In this work, the manufacturing process of a silicone-textile composite resistive strain sensor based on a conductive resistive textile encapsulated into a dual-layer of silicone rubber is reported. In the working range typical of biomedical applications (up to 50%), the proposed flexible, skin-safe and moisture resistant strain sensor exhibited high sensitivity (gauge factor of −1.1), low hysteresis (maximum hysteresis error 3.2%) and ease of shaping in custom designs through a facile manufacturing process. To test the developed flexible sensor, two applicative scenarios covering the whole working range have been considered: the recording of the chest wall expansion during respiratory activity and the capture of the elbow flexion/extension movements.

Beyond Chemistry: Tailoring Stiffness and Microarchitecture to Engineer Highly Sensitive Biphasic Elastomeric Piezoresistive Sensors

Carbon-based nanoparticles and conductive polymers are two classes of materials widely used in the production of three-dimensional (3D) piezoresistive sensors. One conductive polymer, poly(3,4-ethylenedioxythiophene):polystyrenesulfonate (PEDOT:PSS) has excellent stability and conductivity yet is limited in its application as a sensor, often existing upon a base, limiting its performance and potential. Despite much progress in the field of materials chemistry and polymer synthesis, one aspect we consider worthy of exploration is the impact that microstructure and stiffness may have on the sensitivity of 3D sensors. In this study, we report a strategy for fabricating biphasic electroactive sponges (EAS) that combine 3D porous PEDOT:PSS scaffolds possessing either an isotropic or anisotropic microarchitecture, infused with insulating elastomeric fillers of varying stiffness. When characterizing the electromechanical behavior of these EAS, a higher stiffness yields a higher strain gauge factor, with values as high as 387 for an isotropic microarchitecture infused with a stiff elastomer. The approach we describe is cost-effective and extremely versatile, by which one can fabricate piezoresistive sensors with adaptable sensitivity ranges and excellent high strain gauge factor with the underlying microarchitecture and insulant stiffness dictating this performance.

In Vitro and In Vivo Biocompatibility Studies on Engineered Fabric with Graphene Nanoplatelets

To produce clothes made with engineered fabrics to monitor the physiological parameters of workers, strain sensors were produced by depositing two different types of water-based inks (P1 and P2) suitably mixed with graphene nanoplatelets (GNPs) on a fabric. We evaluated the biocompatibility of fabrics with GNPs (GNP fabric) through in vitro and in vivo assays. We investigated the effects induced on human keratinocytes by the eluates extracted from GNP fabrics by the contact of GNP fabrics with cells and by seeding keratinocytes directly onto the GNP fabrics using a cell viability test and morphological analysis. Moreover, we evaluated in vivo possible adverse effects of the GNPs using the model system Caenorhabditis elegans. Cell viability assay, morphological analysis and Caenorhabditis elegans tests performed on smart fabric treated with P2 (P2GNP fabric) did not show significant differences when compared with their respective control samples. Instead, a reduction in cell viability and changes in the membrane microvilli structure were found in cells incubated with smart fabric treated with P1. The results were helpful in determining the non-toxic properties of the P2GNP fabric. In the future, therefore, graphene-based ink integrated into elastic fabric will be developed for piezoresistive sensors.

Polyvinyl Alcohol/Graphene Oxide Conductive Hydrogels via the Synergy of Freezing and Salting Out for Strain Sensors

Hydrogels of flexibility, strength, and conductivity have demonstrated broad applications in wearable electronics and soft robotics. However, it is still a challenge to fabricate conductive hydrogels with high strength massively and economically. Herein, a simple strategy is proposed to design a strong ionically conductive hydrogel. This ion-conducting hydrogel was obtained under the synergistic action by salting out the frozen mixture of polyvinyl alcohol (PVA) and graphene oxide (GO) using a high concentration of sodium chloride solution. The developed hydrogel containing only 5 wt% PVA manifests good tensile stress (65 kPa) and elongation (180%). Meanwhile, the PVA matrix doped with a small amount of GO formed uniformly porous ion channels after salting out, endowed the PVA/GO hydrogel with excellent ionic conductivity (up to 3.38 S m⁻¹). Therefore, the fabricated PVA/GO hydrogel, anticipated for a strain sensor, exhibits good sensitivity (Gauge factor = 2.05 at 100% strain), satisfying working stability (stably cycled for 10 min), and excellent recognition ability. This facile method to prepare conductive hydrogels displays translational potential in flexible electronics for engineering applications.

Fully Printed Stretchable and Multifunctional E-Textiles for Aesthetic Wearable Electronic Systems

Electronic textiles (e-textiles) that combine the wearing comfort of textiles and the functionality of soft electronics are highly demanded in wearable applications. However, fabricating robust high-performance stretchable e-textiles with good abrasion resistance and high-resolution aesthetic patterns for high-throughput manufacturing and practical applications remains challenging. Herein, the authors report a new multifunctional e-textile fabricated via screen printing of the water-based silver fractal dendrites conductive ink. The as-fabricated e-textiles spray-coated with the invisible waterproofing agent exhibit superior flexibility, water resistance, wearing comfort, air permeability, and abrasion resistance, achieving a low sheet resistance of 0.088 Ω sq^-1 , high stretchability of up to 154%, and excellent dynamic stability for over 1000 cyclic testing (ε = 100%). The printed e-textiles can be explored as strain sensors and ultralow voltage-driven Joule heaters driven for personalized thermal management. They finally demonstrate an integrated aesthetic smart clothing made of their multifunctional e-textiles for human motion detection and body-temperature management. The printed e-textiles provide new opportunities for developing novel wearable electronics and smart clothing for future commercial applications.

Laser Direct-Write Sensors on Carbon-Fiber-Reinforced Poly-Ether-Ether-Ketone for Smart Orthopedic Implants

Mechanically close-to-bone carbon-fiber-reinforced poly-ether-ether-ketone (CFR-PEEK)-based orthopedic implants are rising to compete with metal implants, due to their X-ray transparency, superior biocompatibility, and body-environment stability. While real-time strain assessment of implants is crucial for the postsurgery study of fracture union and failure of prostheses, integrating precise and durable sensors on orthopedic implants remains a great challenge. Herein, a laser direct-write technique is presented to pattern conductive features (minimum sheet resistance <1.7 Ω sq^-1 ) on CRF-PEEK-based parts, which can act as strain sensors. The as-fabricated sensors exhibit excellent linearity (R²  = 0.997) over the working range (0-2.5% strain). While rigid silicon- or metal-based sensor chips have to be packaged onto flat surfaces, all-carbon-based sensors can be written on the complex curved surfaces of CFR-PEEK joints using a portable laser mounted on a six-axis robotic manipulator. A wireless transmission prototype is also demonstrated using a Bluetooth module. Such results will allow a wider space to design sensors (and arrays) for detailed loading progressing monitoring and personalized diagnostic applications.

High Sensitivity Strain Sensors Using Four-Core Fibers through a Corner-Core Excitation

A weakly-coupled multicore fiber can generate supermodes when the multi-cores are closer to enter the evanescent power coupling region. The high sensitivity strain sensors using tapered four-core fibers (FCFs) were demonstrated. The fan-in and fan-out couplers were used to carry out light coupling between singlemode fibers and the individual core of the FCFs. A broadband lightsource from superlumminescent diodes (SLDs) was launched into one of the four cores arranged in a rectangular configuration. When the FCF was substantially tapered, the asymmetric supermodes were produced to generate interferences through this corner-core excitation scheme. During tapering, the supermodes were excited based on a tri-core structure initially and then transited to a rectangular quadruple-core structure gradually to reach the sensitivity of 185.18 pm/μԑ under a tapered diameter of 3 μm. The asymmetric evanescent wave distribution due to the corner-core excitation scheme is helpful to increase the optical path difference (OPD) between supermodes for improving the strain sensitivity.

Development of Conductive Hydrogels for Fabricating Flexible Strain Sensors

Conductive hydrogels can be prepared by incorporating various conductive materials into polymeric network hydrogels. In recent years, conductive hydrogels have been developed and applied in the field of strain sensors owing to their unique properties, such as electrical conductivity, mechanical properties, self-healing, and anti-freezing properties. These remarkable properties allow conductive hydrogel-based strain sensors to show excellent performance for identifying external stimuli and detecting human body movement, even at subzero temperatures. This review summarizes the properties of conductive hydrogels and their application in the fabrication of strain sensors working in different modes. Finally, a brief prospectus for the development of conductive hydrogels in the future is provided.

Magnetic Manipulation of Nanowires for Engineered Stretchable Electronics

Nanowires are often key ingredients of high-tech composite materials. The properties and performance of devices created using these, depend heavily on the structure and density of the embedded nanowires. Despite significant efforts, a process that can be adapted to different materials, compatible with current nanowire deposition methods, and that is able to control both variables simultaneously has not been achieved yet. In this work, we show that we can use low magnetic fields (80 mT) to manipulate nanowires by electrostatically coating them with superparamagnetic iron oxide nanoparticles in an aqueous solution. Monolayers, multilayers, and hierarchical structures of oriented nanowires were achieved in a highly ordered manner using vacuum filtration for two types of nanowires: silver and gold-coated titanium dioxide nanowires. The produced films were embedded in an elastomer, and the strain-dependent electrical properties of the resulting composites were investigated. The orientation of the assembly with respect to the tensile strain heavily impacts the performance of the composites. Composites containing nanowires perpendicular to the strain direction exhibit an extremely low gauge factor. On the other hand, when nanowires are arranged parallel to the strain direction, the composites have a high gauge factor. The possibility to orient nanowires during the processing steps is not only interesting for the shown strain sensing application but also expected to be useful in many other areas of material science.

Flexible Strain-Sensitive Silicone-CNT Sensor for Human Motion Detection

This article describes the manufacturing technology of biocompatible flexible strain-sensitive sensor based on Ecoflex silicone and multi-walled carbon nanotubes (MWCNT). The sensor demonstrates resistive behavior. Structural, electrical, and mechanical characteristics are compared. It is shown that laser radiation significantly reduces the resistance of the material. Through laser radiation, electrically conductive networks of MWCNT are formed in a silicone matrix. The developed sensor demonstrates highly sensitive characteristics: gauge factor at 100% elongation −4.9, gauge factor at 90° bending −0.9%/deg, stretchability up to 725%, tensile strength 0.7 MPa, modulus of elasticity at 100% 46 kPa, and the temperature coefficient of resistance in the range of 30–40 °C is −2 × 10⁻³. There is a linear sensor response (with 1 ms response time) with a low hysteresis of ≤3%. An electronic unit for reading and processing sensor signals based on the ATXMEGA8E5-AU microcontroller has been developed. The unit was set to operate the sensor in the range of electrical resistance 5–150 kOhm. The Bluetooth module made it possible to transfer the received data to a personal computer. Currently, in the field of wearable technologies and health monitoring, a vital need is the development of flexible sensors attached to the human body to track various indicators. By integrating the sensor with the joints of the human hand, effective movement sensing has been demonstrated.

Highly Conductive Strong Healable Nanocomposites via Diels-Alder Reaction and Filler-Polymer Covalent Bifunctionalization

Healable stretchable conductive nanocomposites have received considerable attention. However, there has been a trade-off between the filler-induced electrical conductivity (σ) and polymer-driven mechanical strength. Here significant enhancements in both σ and mechanical strength by designing reversible covalent bonding of the polymer matrix and filler-matrix covalent bifunctionalization are reported. A polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene grafted with maleic anhydride forms the strong reversible covalent bonding with furfuryl alcohol through the Diels-Alder reaction. Small (7.5 nm) and medium (117 nm) nanosatellite particles are generated by in situ etching of silver flakes, enabling electron tunneling-assisted percolation. The filler-polymer covalent bifunctionalization is achieved by 3-mercaptopropanoic acid. Altogether, this results in high σ (108 300 S m^-1 ) and tensile strength (16.4 MPa), breaking the trade-off behavior. A nearly perfect (≈100%) healing efficiency is achieved in both σ and tensile strength. The conductive nanocomposite figure of merit (1.78 T Pa S m^-1 ), defined by the product of σ and tensile strength, is orders of magnitude greater than the data in literature. The nanocomposite may find applications in healable strain sensors and electronic materials.

Cost-Effective Fabrication of Transparent Strain Sensors via Micro-Scale 3D Printing and Imprinting

The development of strain sensors with high sensitivity and stretchability is essential for health monitoring, electronic skin, wearable devices, and human-computer interactions. However, sensors that combine high sensitivity and ultra-wide detection generally require complex preparation processes. Here, a novel flexible strain sensor with high sensitivity and transparency was proposed by filling a multiwalled carbon nanotube (MWCNT) solution into polydimethylsiloxane (PDMS) channel films fabricated via an electric field-driven (EFD) 3D printing and molding hybrid process. The fabricated flexible strain sensor with embedded MWCNT networks had superior gauge factors of 90, 285, and 1500 at strains of 6.6%, 14%, and 20%, respectively. In addition, the flexible strain sensors with an optical transparency of 84% offered good stability and durability with no significant change in resistance after 8000 stretch-release cycles. Finally, the fabricated flexible strain sensors with embedded MWCNT networks showed good practical performance and could be attached to the skin to monitor various human movements such as wrist flexion, finger flexion, neck flexion, blinking activity, food swallowing, and facial expression recognition. These are good application strategies for wearable devices and health monitoring.

A Selective-Response Bioinspired Strain Sensor Using Viscoelastic Material as Middle Layer

Flexible strain sensors have an irreplaceable role in critical and emerging fields, such as electronic skins, flexible robots, and prosthetics. Although numerous efforts have been made to improve sensor sensitivity to meet specific application scenarios, the signal-to-noise ratio (SNR) is an extremely critical and non-negligible indicator, which takes into account higher sensitivity, meaning that they can also detect the noise signals with high sensitivity. Coincidentally, scorpions with ultrasensitive vibration sensilla also face such a dilemma. Here, it is found that the scorpion ingeniously uses the viscoelastic material in front of its slit sensilla to realize efficient preprocessing of the signal. Its mechanism is that the loss factor of materials changes with frequency, affecting energy storage and transmission. Inspired by this ingenious strategy, a bioinspired strain sensor insensitive to a low strain rate was designed using a two-step template transfer method. As a result, its relative change in resistance reached 110% under the same strain (0.3197%) but with different strain rates (0.1 Hz and ∼20 Hz). The noncontact vibration experiments also show different responses to low-frequency vibration and high-frequency impact. Moreover, it can also be used as a typical flexible strain sensor. Under the tensile state, it has a gauge factor (GF) as high as 4596 upon 0.6% strain, and the response time is 140 ms. Therefore, it is expected that this strain sensor will be used in many important ultraprecision measurement fields, especially when the measured signal is small.

Liquid Metal-Based Devices: Material Properties, Fabrication and Functionalities

This paper reviews the material properties, fabrication and functionalities of liquid metal-based devices. In modern wireless communication technology, adaptability and versatility have become attractive features of any communication device. Compared with traditional conductors such as copper, the flow characteristics and lack of elastic limit of conductive fluids make them ideal alternatives for applications such as flexible circuits, soft electronic devices, wearable stretch sensors, and reconfigurable antennas. These fluid properties also allow for innovative manufacturing techniques such as 3-D printing, injecting or spraying conductive fluids on rigid/flexible substrates. Compared with traditional high-frequency switching methods, liquid metal (LM) can easily use micropumps or an electrochemically controlled capillary method to achieve reconfigurability of the device. The movement of LM over a large physical dimension enhances the reconfigurable state of the antenna, without depending on nonlinear materials or mechanisms. When LM is applied to wearable devices and sensors such as electronic skins (e-skins) and strain sensors, it consistently exhibits mechanical fatigue resistance and can maintain good electrical stability under a certain degree of stretching. When LM is used in microwave devices and paired with elastic linings such as polydimethylsiloxane (PDMS), the shape and size of the devices can be changed according to actual needs to meet the requirements of flexibility and a multistate frequency band. In this work, we discuss the material properties, fabrication and functionalities of LM.